A vertically movable charging socket, a battery holder and a battery replacement cabinet

CN224796792UActive Publication Date: 2026-09-25QINGDAO UNITED NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202522089436.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-09-25
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0003]现有一种充电电池,其在顶部设置充电插口,换电柜内水平移动的电池插座则无法匹配使用

Benefits of technology

[0016]与现有技术相比,本实用新型的优点和积极效果是:

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Abstract

The utility model discloses a kind of charge socket, battery holder and battery exchange cabinet that can move up and down, charge socket includes fixed frame, moving frame, drive part and socket body, moving frame is slidably connected with fixed frame, drive part is configured as drive moving frame up and down movement, socket body is set on moving frame, socket body is configured as up and down movement to with battery docking or separating, to meet the top charging demand of battery.
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Description

Technical Field

[0001] This utility model relates to the field of electric vehicle battery swapping technology, and in particular to a vertically movable charging socket, battery rack, and battery swapping cabinet. Background Technology

[0002] Rechargeable batteries used in electric vehicles typically have a charging port at one end. The battery swapping cabinet contains a battery rack for holding rechargeable batteries, and the rack has a charging socket. The battery socket moves back and forth horizontally to align with the charging port at the end of the rechargeable battery.

[0003] There is a type of rechargeable battery with a charging port on its top, which is incompatible with the horizontally movable battery sockets inside the battery swapping cabinet. Therefore, the charging sockets inside the battery swapping cabinet need to be improved to accommodate top-charging rechargeable batteries.

[0004] The information disclosed in this background section is only intended to enhance the understanding of the background technology of this application, and therefore may include prior art that is not known to those skilled in the art. Summary of the Invention

[0005] In response to the problems mentioned in the background art, this utility model proposes a vertically movable charging socket, battery rack, and battery swapping cabinet to meet the top charging needs of rechargeable batteries.

[0006] To achieve the above-mentioned objectives, the present invention employs the following technical solution: In some embodiments of this application, a charging socket that can move up and down is provided, including: Fixture; A movable frame, which is slidably connected to the fixed frame; A drive unit, configured to drive the movable frame to move up and down; A socket body is mounted on the movable frame and configured to move up and down to engage or disengage with the battery.

[0007] In some embodiments of this application, the driving unit is an electric actuator, the drive motor of the electric actuator is fixedly connected to the fixed frame, and the push rod of the electric actuator is fixedly connected to the movable frame.

[0008] In some embodiments of this application, the fixed frame is provided with a slide rail, the movable frame is provided with a sliding part, and the slide rail is slidably connected to the sliding part.

[0009] In some embodiments of this application, the movable frame includes a first sub-movable frame and a second sub-movable frame. The first sub-movable frame is slidably connected to the fixed frame and connected to the drive unit. The second sub-movable frame extends into the space where the battery is located and is connected to the socket body.

[0010] In some embodiments of this application, the fixed frame is provided with a displacement detection unit, which is configured to detect the vertical displacement of the movable frame.

[0011] In some embodiments of this application, the displacement detection unit includes an upper proximity switch and a lower proximity switch, and an extension is provided on the movable frame. The upper proximity switch and the lower proximity switch are configured to detect the moving position of the extension.

[0012] In some embodiments of this application, a battery holder is provided, comprising: A frame, within which multiple placement spaces for placing rechargeable batteries are formed; A charging socket, as described above, is located at the top of the placement space.

[0013] In some embodiments of this application, a side stop is provided on the side of the placement space, and the side stop is configured to restrict the lateral displacement of the rechargeable battery.

[0014] In some embodiments of this application, the bottom of the placement space is provided with support wheels.

[0015] In some embodiments of this application, a battery swapping cabinet is provided, including a battery rack as described above.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are: The charging socket disclosed in this application includes a fixed frame, a movable frame, a driving unit, and a socket body. The movable frame is slidably connected to the fixed frame. The driving unit is configured to drive the movable frame to move up and down. The socket body is mounted on the movable frame and is configured to move up and down to engage or disengage with a battery. During charging, a depleted battery enters the placement space of the battery holder. At this time, the socket body is located above the battery, with a certain distance between it and the top of the battery. After the battery is in place, the socket body moves down to engage with the charging port on the top of the battery, thus establishing a circuit connection. After charging is completed, the socket body moves up to disengage from the charging port, and the circuit is broken. This application achieves adaptation to batteries with top charging ports by placing the charging socket at the top of the battery placement space and configuring the driving unit to drive the socket body to move up and down.

[0017] Furthermore, this application integrates the charging socket directly into the frame of the battery rack, and utilizes the unused top area of ​​the placement space, without occupying additional horizontal space, resulting in a compact structure.

[0018] Other features and advantages of this utility model will become clearer after reading the specific embodiments of this utility model in conjunction with the accompanying drawings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a structural diagram of a battery holder according to some embodiments; Figure 2 This is a partial structural diagram of a battery holder according to some embodiments; Figure 3 This is a structural diagram of a charging socket according to some embodiments; Figure 4 This is a structural diagram of a side guard according to some embodiments.

[0021] Figure label: 100. Battery rack; 110. Placement space; 120. Side guard; 121. Side guard wheel; 122. Guide component; 130. Support wheel; 140. Column; 150. Crossbeam; 160. Support beam; 170. Rear guard; 180. Frame; 200, charging socket; 210, fixed bracket; 220, movable bracket; 221, first sub-movable bracket; 222, second sub-movable bracket; 223, extension; 230, drive unit; 240, socket body; 251, upper proximity switch; 252, lower proximity switch; 261, slide rail; 262, sliding part. Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0024] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0028] In some embodiments of this application, a battery swapping cabinet is provided, which is applied in the field of battery swapping technology for electric vehicles. The battery swapping cabinet is configured to store fully charged batteries and depleted batteries. A battery rack 100 is provided inside the battery swapping cabinet for placing batteries. Figure 1 This is a structural diagram of the battery holder 100. Figure 2 This is a partial structural diagram of the battery holder 100.

[0029] The battery rack 100 includes a frame 180 and a charging socket 200. The frame 180 has multiple placement spaces 110 for placing batteries. For example, the multiple placement spaces 110 are arranged vertically. The charging socket 200 is disposed on the frame 180 and is used to connect to the charging port of the battery. Figure 3 This is a structural diagram of a charging socket 200.

[0030] A rechargeable battery has a charging port on its top. Correspondingly, the charging socket 200 of this application is located on top of the placement space 110. The charging socket 200 can move up and down to mate with or detach from the charging port, thus meeting the battery's top charging requirements.

[0031] The charging socket 200 includes a fixed frame 210, a movable frame 220, a drive unit 230, and a socket body 240. The movable frame 220 is slidably connected to the fixed frame 210. The drive unit 230 is configured to drive the movable frame 220 to move up and down. The socket body 240 is mounted on the movable frame 220 and is configured to move up and down to engage or disengage with the battery.

[0032] During charging, the depleted battery enters the placement space 110 of the battery holder 100. At this time, the socket body 240 is positioned above the battery, with a certain distance between it and the top of the battery. After the battery is fully inserted, the socket body 240 moves down to align with the charging port on the top of the battery, thus establishing a circuit connection. After charging is complete, the socket body 240 moves up to detach from the charging port, and the circuit is disconnected.

[0033] This application achieves compatibility with batteries using the top charging socket by placing the charging socket 200 at the top of the battery placement space 110 and configuring the drive unit 230 to drive the socket body 240 to move up and down. After the battery enters the placement space 110 and is in place, the socket body 240 can move down to connect with the top socket of the battery. After charging is completed, it moves up to separate, thus achieving compatibility with batteries using the top charging socket.

[0034] This application integrates the charging socket 200 directly into the frame 180 of the battery holder 100, and utilizes the unused top area of ​​the placement space 110, without occupying additional horizontal space, resulting in a compact structure.

[0035] In some embodiments of this application, reference is made to Figure 3 The drive unit 230 is an electric actuator. The drive motor of the electric actuator is fixedly connected to the fixed frame 210 by bolts or other means. The actuator rod is fixedly connected to the movable frame 220 by bolts or other means.

[0036] When the drive motor drives the push rod to rise, the push rod drives the movable frame 220 to rise, thereby raising the socket body 240 and separating the socket body 240 from the charging port on the top of the battery. When the drive motor drives the push rod to fall, the push rod drives the movable frame 220 to fall, thereby lowering the socket body 240 and connecting it with the charging port on the top of the battery.

[0037] In some other embodiments, the drive unit 230 may also adopt a structure such as a screw jack or a rack and pinion.

[0038] In some embodiments of this application, reference is made to Figure 3 The fixed frame 210 is equipped with a slide rail 261, and the movable frame 220 is equipped with a sliding part 262. The slide rail 261 and the sliding part 262 are slidably connected. For example, the sliding part 262 is a slider. Through the sliding connection between the slide rail 261 and the sliding part 262, the movable frame 220 is slidably positioned on the fixed frame 210, thereby improving the lifting reliability of the movable frame 220.

[0039] In some embodiments of this application, reference is made to Figure 3 The movable frame 220 includes a first sub-movable frame 221 and a second sub-movable frame 222 that are fixedly connected. The first sub-movable frame 221 is slidably connected to the fixed frame 210 and is connected to the drive unit 230. The second sub-movable frame 222 extends into the space where the battery is located and is connected to the socket body 240.

[0040] Specifically, the first sub-moving frame 221 is provided with a sliding part 262, and the first sub-moving frame 221 and the fixed frame 210 are slidably connected through the two sliding parts. The first sub-moving frame 221 is fixedly connected to the push rod. The first sub-moving frame 221 and the second sub-moving frame 222 have an L-shaped structure, the second sub-moving frame 222 extends in the horizontal direction, and the socket body 240 is fixedly installed on the second sub-moving frame 222.

[0041] In some embodiments of this application, a displacement detection unit is provided on the fixed frame 210. The displacement detection unit is configured to detect the vertical displacement of the movable frame 220 and monitor the vertical displacement data of the movable frame 220 in real time, so as to realize dynamic control and abnormal early warning of the movement process of the socket body 240.

[0042] In some embodiments of this application, the displacement detection unit includes an upper proximity switch 251 and a lower proximity switch 252, both of which are mounted on the fixed frame 210. An extension 223 is provided on the movable frame 220. For example, the first sub-moving frame 221 is provided with the extension 223, which is a protruding elongated strip-shaped structure. The upper proximity switch 251 and the lower proximity switch 252 are configured to detect the movement position of the extension 223.

[0043] When the movable frame 220 rises to the target position, the upper proximity switch 251 detects the position of the extension 223, the system control drive unit 230 stops working, and the movable frame 220 stops rising to prevent it from interfering with the placement of batteries on the upper layer. When the movable frame 220 descends to the target position, the lower proximity switch 252 detects the position of the extension 223, the system control drive unit 230 stops working, and the movable frame 220 stops descending to prevent it from crushing the batteries.

[0044] In some embodiments of this application, reference is made to Figure 1 and Figure 4 The side of the placement space 110 is provided with a side stop 120, which is configured to limit the lateral displacement of the battery, that is, the left and right displacement.

[0045] The side guard 120 includes a plurality of side guard wheels 121, which make rolling contact with the side of the battery, facilitating the battery to enter and exit the placement space 110 and reducing friction.

[0046] The side guard 120 also includes a guide member 122, which has a guide slope and is disposed on the end side of the placement space 110 to guide the battery in and out.

[0047] In some embodiments of this application, reference is made to Figure 1The bottom of the placement space 110 is provided with support wheels 130. The support wheels 130 make rolling contact with the bottom side of the battery, which facilitates the battery to enter and exit the placement space 110 and reduces friction.

[0048] In some embodiments of this application, reference is made to Figure 1 The frame 180 includes four columns 140, and each column 140 is provided with multiple crossbeams 150 arranged at intervals along the height direction. The four crossbeams 150 on the same plane constitute a support frame for carrying the battery. A support beam 160, a side wheel 121, and a side stop 120 are provided between two adjacent crossbeams 150 along the front-back direction of the battery entry and exit.

[0049] In some embodiments of this application, a rear stop 170 is provided on the rear crossbeam 150 to limit the rearward movement of the battery.

[0050] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0051] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A charging socket that can move up and down, characterized in that, Including: Fixture; A movable frame, which is slidably connected to the fixed frame; A drive unit, configured to drive the movable frame to move up and down; A socket body is mounted on the movable frame and configured to move up and down to engage or disengage with the battery.

2. The charging socket according to claim 1, characterized in that, The driving unit is an electric actuator, the drive motor of the electric actuator is fixedly connected to the fixed frame, and the push rod of the electric actuator is fixedly connected to the movable frame.

3. The charging socket according to claim 1, characterized in that, The fixed frame is provided with a slide rail, and the movable frame is provided with a sliding part, and the slide rail and the sliding part are slidably connected.

4. The charging socket according to claim 1, characterized in that, The movable frame includes a first sub-movable frame and a second sub-movable frame. The first sub-movable frame is slidably connected to the fixed frame and connected to the drive unit. The second sub-movable frame extends into the space where the battery is located and is connected to the socket body.

5. The charging socket according to any one of claims 1 to 4, characterized in that, The fixed frame is equipped with a displacement detection unit, which is configured to detect the vertical displacement of the movable frame.

6. The charging socket according to claim 5, characterized in that, The displacement detection unit includes an upper proximity switch and a lower proximity switch. An extension is provided on the moving frame. The upper proximity switch and the lower proximity switch are configured to detect the moving position of the extension.

7. A battery holder, characterized in that, Including: A frame, within which multiple placement spaces for placing batteries are formed; A charging socket, as described in any one of claims 1 to 6, wherein the charging socket is located at the top of the placement space.

8. The battery holder according to claim 7, characterized in that, The side of the placement space is provided with a side stop, which is configured to restrict the lateral displacement of the battery.

9. The battery holder according to claim 7, characterized in that, The bottom of the placement space is equipped with support wheels.

10. A battery swapping cabinet, characterized in that, It includes a battery holder as described in any one of claims 7 to 9.