A full-automatic carrier tape packaging equipment based on multi-vision monitoring

Abstract

The utility model discloses a full -automatic carrier tape packaging equipment based on multi -vision monitoring, it includes feeding mechanism, supplies the workpiece of detection package, detection mechanism, including detection platform, upper detection camera, lower detection camera and side detection camera, carrier tape packaging mechanism, and the workpiece of detection passes the tape packaging, handling mechanism, picks up workpiece from the feeding mechanism and places to the detection table, and places to the carrier tape packaging mechanism after detection passes. The utility model can be compatible with incoming material mode, accurate detection workpiece all -round surface quality and attitude information and utilize the full -automatic packaging of workpiece of carrier tape to effectually promote workpiece surface quality and the reliability of overall packaging quality.

Description

Technical Field

[0001] This utility model relates to the field of packaging machines, and in particular to a fully automatic carrier packaging device based on multi-vision monitoring. Background Technology

[0002] In industrial production, carrier tape packaging is a crucial step in automating the storage, transportation, and mounting of discrete workpieces such as components and precision parts. The core function of a carrier tape packaging machine (or taping machine) is to automatically feed, precisely orient, and remove defective products from bulk workpieces, and then encapsulate them in carrier tape according to preset rules, ultimately winding them into a reel.

[0003] Chinese patent CN118560765A discloses a tape and reel packaging device. The workflow of this device is as follows: a feeding conveyor belt receives workpieces from the previous process, or workpieces are placed directly onto it manually; a pick-and-place robot sequentially picks up workpieces from the feeding conveyor belt and transfers them to the carrier tape groove supplied by the carrier tape unwinding mechanism; the carrier tape, after being filled with workpieces, enters the sealing mechanism together with the cover tape supplied by the cover tape unwinding mechanism for heat sealing; the packaged carrier tape is then wound up by the finished product winding mechanism. However, this prior art inspection mechanism can only detect workpiece positional deviation and surface defects in the vertical direction. Furthermore, this device is mainly adapted to workpieces of a single specification and lacks a compatibility adjustment mechanism for workpieces of different sizes or heights.

[0004] Therefore, it is necessary to design a new utility model to solve the above-mentioned technical problems. Utility Model Content

[0005] The main objective of this invention is to provide a fully automated carrier belt packaging device based on multi-vision monitoring to address the shortcomings of existing technologies. This device aims to: be compatible with incoming material methods, accurately detect the surface quality and orientation information of workpieces from all angles, and achieve fully automated packaging of workpieces using carrier belts, thereby effectively improving the reliability of workpiece surface quality and overall packaging quality.

[0006] This utility model achieves the above objectives through the following technical solution: a fully automatic carrier packaging machine based on multi-vision monitoring, comprising: The material supply organization supplies the packaged workpieces to be inspected; The testing mechanism includes a testing platform, an upper testing camera located above the testing platform, a lower testing camera located below the testing platform, and a side testing camera located on the horizontal side of the testing platform. The carrier tape packaging mechanism packages the inspected and qualified workpieces onto tape. The handling mechanism picks up workpieces from the feeding mechanism and places them on the inspection table. After passing the inspection, the workpieces are placed into the carrier packaging mechanism.

[0007] Furthermore, the feeding mechanism includes a flexible feeding mechanism and a tray feeding mechanism.

[0008] Furthermore, the conveying mechanism includes a multi-axis robot with translational and rotational degrees of freedom and a suction cup module disposed at the end of the multi-axis robot; the suction cup module includes at least one flexible suction nozzle and a suction cup muffler.

[0009] Furthermore, the carrier tape packaging mechanism includes a carrier tape support module for conveying the carrier tape, a tape pulling module for pulling the carrier tape along the X direction, a carrier tape feeding module for supplying the carrier tape, a capping feeding module for supplying the sealing cap, a capping module for sealing the carrier tape and the sealing cap together, a finished product winding module for receiving finished products, a capping module for pre-pressing the carrier tape and the sealing cap, and a tape entry detection camera for detecting whether the workpiece is correctly entered into the carrier tape.

[0010] Furthermore, the carrier tape support module includes a guide channel that supports and guides the carrier tape, a first support plate and a second support plate that form the guide channel and are disposed opposite to each other in the Y direction, a spacing adjustment component that adjusts the spacing between the first support plate and the second support plate, and a limiting cover disposed above the first support plate and the second support plate that presses down on the edge of the carrier tape.

[0011] Furthermore, the belt pulling module includes a belt pulling servo and a first roller driven to rotate by the belt pulling servo.

[0012] Furthermore, the sealing module includes a heat-sealing assembly and / or a cold-sealing assembly. The heat-sealing assembly includes two first sub-modules respectively fixedly mounted on the first support plate and the second support plate. Each of the two first sub-modules includes a first cylinder fixedly mounted on the first support plate or the second support plate and a heat-sealing pressure knife driven by the first cylinder to move up and down. The cold-sealing assembly includes a second cylinder, a first cylinder, and a heat-sealing pressure knife driven by the first cylinder to move up and down and located above the support block. The cold-sealing assembly includes a second cylinder, a second roller driven by the second cylinder to move up and down, and a gear assembly driven by the pull belt servo and located below the second roller.

[0013] Furthermore, the testing platform includes a support platform and a detachable carrier plate mounted on the support platform.

[0014] Furthermore, the detection mechanism also includes a avoidance mechanism for driving the upper detection camera to avoid a position. The avoidance mechanism includes a horizontal cylinder and a third support plate that is driven by the horizontal cylinder to move in the X direction. The upper detection camera is mounted on the third support plate. The upper detection camera, the lower detection camera, and the side detection camera are all equipped with a horizontal displacement mechanism to drive each detection camera to adjust its position.

[0015] Furthermore, the carrier plate that carries the workpiece for inspection by the lower inspection camera has a hollowed-out area that exposes the bottom side of the workpiece to be inspected.

[0016] The beneficial effects of this utility model of a fully automatic carrier packaging device based on multi-vision monitoring are as follows: (1) Multi-dimensional visual inspection closed-loop system: Real-time multi-dimensional inspection is achieved through the inspection mechanism: real-time scanning of workpiece size and surface micro-defects during the loading stage; simultaneous inspection of upper and lower surface defects, flatness and coaxiality during the inspection stage; dynamic verification of workpiece position offset before carrier tape packaging; combined with the handling mechanism and NG material box instant sorting mechanism, defective products are removed, and abnormal quality products are prevented from flowing into the subsequent process from the source. (2) Modular architecture reduces overall cost: The combination of carrier plate + spacing adjustment module + flexible suction nozzle shortens the production changeover time; the linear layout of the three mechanisms of carrier belt feeding, packaging and receiving reduces the floor space compared to traditional solutions; a single device is compatible with packaging 18 types of workpieces, replacing the mode of multiple dedicated machines, and reducing equipment investment costs. Attached Figure Description

[0017] Figure 1 This is a top view of the structure in this embodiment; Figure 2 A three-dimensional structural diagram of this embodiment is not shown; Figure 3 This is a three-dimensional structural diagram of the flexible feeding mechanism in this embodiment; Figure 4 This is a three-dimensional structural diagram of the conveying mechanism in this embodiment; Figure 5 This is a three-dimensional structural diagram of the suction cup module in this embodiment; Figure 6 This is a three-dimensional structural diagram of the carrier packaging mechanism in this embodiment; Figure 7 This is a three-dimensional structural diagram of the carrier belt support module in this embodiment; Figure 8 This is a partial three-dimensional structural diagram of the carrier packaging mechanism in this embodiment; Figure 9 This is a three-dimensional structural diagram of the heat-sealing assembly in this embodiment; Figure 10 This is a three-dimensional structural diagram of the detection mechanism in this embodiment; Figure 11 This is a three-dimensional structural diagram of the detection platform in this embodiment; Figure 12 This is a three-dimensional structural diagram of the carrier plate in this embodiment; The diagram is marked as follows: 100 - Fully automated carrier packaging equipment based on multi-vision monitoring; 1-Feeding mechanism, 11-Flexible feeding mechanism, 12-Plate feeding mechanism, 111-Hopper, 112-Vibration component, 113-Receiving platform, 114-Guiding camera; 2-Transfer mechanism, 21-Multi-axis robot, 22-Suction cup module, 221-Flexible nozzle, 222-Suction cup silencer; 3-Carrier tape packaging mechanism; 31-Carrier tape support module; 32-Tape pulling module; 33-Carrier tape feeding module; 34-Capping feeding module; 35-Capping module; 36-Finished product winding module; 37-Capping module; 38-Tape entry detection camera; 311-Guide channel; 312-First support plate; 313-Second support plate; 314-Gap adjustment component; 315-Limit cap; 321-Tape pulling servo; 322-First roller; 351-Heat sealing component; 352-Cold sealing component; 371-Second sub-module 3141-Slide rail, 3142-Slider, 3315-Limit cover, 3511-First sub-module, 3521-Second cylinder, 3522-Second roller, 3523-Gear assembly, 3711-Pressure roller, 3712-Third cylinder, 35111-Support block, 35112-First cylinder, 35113-Heat sealing pressure knife; 4-Detection mechanism, 41-Detection platform, 42-Upper detection camera, 43-Lower detection camera, 44-Side detection camera, 45-NG material box, 411-Support platform, 412-Baffle, 413-Carrier plate, 421-Avoidance mechanism, 422-Horizontal displacement mechanism, 4211-Horizontal cylinder, 4212-Third support plate. Detailed Implementation

[0018] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0019] Please refer to Figures 1-12 This embodiment provides a fully automatic carrier packaging equipment 100 based on multi-vision monitoring, which includes a feeding mechanism 1, a conveying mechanism 2, a carrier packaging mechanism 3, and an inspection mechanism 4. The feeding mechanism 1 can supply workpieces to be inspected and packaged; the conveying mechanism 2 can pick up workpieces from the feeding mechanism 1 and transfer them to the inspection mechanism 4. After passing the inspection, the workpieces are placed in the carrier packaging mechanism 4; the carrier packaging mechanism 3 is used to tape and package the inspected and qualified workpieces; the inspection mechanism 4 is used to perform all-round inspection of the coaxiality, flatness, size, and surface defects of the workpieces.

[0020] The feeding mechanism 1 includes a flexible feeding mechanism 11 and a tray feeding mechanism 12. The flexible feeding mechanism 11 can distribute bulk workpieces in a disordered state through intelligent vibration control. The flexible feeding mechanism 11 can be purchased directly from the market, therefore, its specific structure will not be described in detail in this embodiment. The tray feeding mechanism 12 can also adopt existing technology (such as CN218433788U), which can be manual tray loading or automatic tray feeding and receiving.

[0021] The flexible feeding mechanism 11 includes a hopper 111, a vibration assembly 112 positioned below the hopper 111 to drive the hopper 111 to vibrate and output workpieces, a receiving platform 113 to receive the workpieces output from the hopper 111, and a guide camera 114 positioned above the receiving platform 113. When the flexible feeding mechanism 11 is used for feeding, the guide camera 114 effectively transmits the workpiece posture information to the conveying mechanism 2 to guide it to adopt an appropriate suction method. The guide camera 114 is designed to ensure the reliability of the workpiece suction process, thereby improving the overall reliability of the equipment operation.

[0022] The material tray feeding mechanism 12 is a quick-change design. The material tray feeding mechanism 12 corresponding to the workpiece has a variety of different structural designs to improve the compatibility of the equipment with different workpieces.

[0023] In this embodiment, the workpiece feeding method includes two approaches: First, the intelligent vibration control of the flexible feeding mechanism 11 is used for feeding, or the automatic feeding and unloading of the tray feeding mechanism 12 is used, which can reduce labor intensity and significantly improve feeding efficiency and continuity. Second, the tray feeding mechanism 12 is used to feed the tray, with operators manually placing the trays for feeding or using the automatic tray feeding and unloading mechanism for automatic tray feeding. This provides operators with a direct intervention method and offers reliable supplementation and emergency backup for the automated process. The two feeding methods can be flexibly switched and complemented according to actual production needs, thereby effectively improving the overall production adaptability and operability of the equipment.

[0024] The conveying mechanism 2 is used to pick up the workpiece to be packaged and transfer it to the inspection mechanism 4 or the carrier packaging mechanism 3. It includes a multi-axis robot 21 with translational and rotational degrees of freedom and a suction cup module 22 set at the end of the multi-axis robot 21.

[0025] The suction cup module 22 includes at least one flexible suction nozzle 221 and a suction cup muffler 222. The flexible suction nozzle 221 is used to directly pick up workpieces for loading operations. Its flexible release characteristic effectively avoids scratches or wear on the workpiece surface, ensuring the quality of the packaged product. Furthermore, its quick-change assembly method allows it to be compatible with workpieces of various shapes. The suction cup muffler 222 operates during the workpiece picking process to reduce noise generated by vacuum suction and improve the operating environment.

[0026] The carrier tape packaging mechanism 3 includes a carrier tape support module 31 for conveying the carrier tape along the X direction, a tape pulling module 32 for pulling the carrier tape along the X direction, a carrier tape feeding module 33 for supplying the carrier tape, a cap feeding module 34 for supplying the sealing cap, a capping module 35 for sealing the carrier tape and the sealing cap together, and a finished product winding module 36 for receiving the finished product.

[0027] The carrier tape support module 31 includes a guide channel 311 that supports and guides the carrier tape to unfold along the X direction, a first support plate 312 fixedly disposed along one side of the Y direction, a second support plate 313 movably disposed along one side of the Y direction, a spacing adjustment assembly 314 for adjusting the distance between the first support plate 312 and the second support plate 313, and a limiting cover 315 disposed on both sides of the Y direction and located above the first support plate 312 and the second support plate 313. The limiting cover 315 has a gap with the first support plate 312 and the second support plate 313 to allow the carrier tape to pass through.

[0028] The distance between the first support plate 312 and the second support plate 313 is adjustable to accommodate carrier belts of different widths and materials of different shapes. The distance adjustment module 314 includes a fixed slide rail 3141 and a slider 3142 slidably mounted on the slide rail 3141. The slider 3142 is fixedly installed on the bottom of the second support plate 313. In this embodiment, the distance adjustment between the first support plate 312 and the second support plate 313 is manually operated by the operator. In other embodiments, automatic adjustment can also be used, for example, by employing a motor-screw motion pair. A nut sleeve that cooperates with the screw is provided on the second support plate 313. The motor drives the screw to rotate, and under the transmission of the screw and nut, the second support plate 313 moves horizontally in the Y direction, thereby achieving position adjustment.

[0029] The tape pulling module 32 is used to enable the packaged carrier tape to move at a constant speed along the X direction on the carrier tape support module 31 for subsequent roll-up. It includes a tape pulling servo 321 and a first roller 322 driven to rotate by the tape pulling servo 321. Several serrated structures are evenly arranged on the circumference of the first roller 322. The serrated structures cooperate with the material holes on both sides of the edge of the carrier tape. The carrier tape is conveyed along the X direction by the rotation of the first roller 322.

[0030] The sealing module 35 includes a heat sealing assembly 351 and / or a cold sealing assembly 352. The heat sealing assembly 351 includes two first sub-modules 3511 fixedly disposed on the first support plate 312 and the second support plate 313 on both sides along the Y direction. Each of the two first sub-modules 3511 includes a support block 35111 fixedly disposed on the first support plate 312 or the second support plate 313, a first cylinder 35112, and a heat sealing pressure knife 35113 driven by the first cylinder 35112 to move up and down and located above the support block 35111.

[0031] During operation, after the carrier tape and the encapsulation cover are closed, the two sides pass between the support block 35111 and the heat sealing knife 35113. The first cylinder 35112 drives the heat sealing knife 35113 to move downward, pressing the encapsulation cover and the carrier tape carrying the workpiece between the heat sealing knife 35113 and the support block 35111, thus realizing the heat sealing operation.

[0032] The cold sealing assembly 352 includes a second cylinder 3521, a second roller 3522 driven by the second cylinder 3521 to move up and down, and a gear assembly 3523 driven by a belt-pulling servo 321 and disposed below the second roller 3522. During operation, the belt-pulling servo 321 drives the gear assembly 3523 to rotate, and the second cylinder 3521 drives the second roller 3522 to move downwards, pressing the sealing cap and the two sides of the carrier belt loaded with the workpiece between the second roller 3522 and the gear assembly 3523, thus achieving the cold sealing operation.

[0033] In this embodiment, the packaging equipment includes two packaging methods: heat-sealing and cold-sealing. This dual-mode design broadens the range of applicable materials. In other embodiments, only one packaging method may be included. Heat-sealing can form a reliable seal with high strength and high airtightness, suitable for conventional electronic components and packaging scenarios with stringent sealing requirements; while cold-sealing can effectively prevent performance degradation or damage to heat-sensitive components during the packaging process, providing a safe and feasible packaging solution for materials with high low-temperature resistance requirements. The coexistence of the two packaging methods gives the equipment high flexibility and adaptability, effectively reducing the complexity and time cost of production changeover, and improving the overall efficiency and response speed of the production line.

[0034] The carrier tape packaging mechanism 3 also includes a capping module 37. In this embodiment, a tape entry position, a capping position, and a capping position are sequentially arranged along the carrier tape support module 31. After the conveying mechanism 2 transports and inspects the workpiece, it is inserted into the carrier tape at the tape entry position. The capping module 37 is set at the capping position. The encapsulation cap tape output by the capping supply module 34 is combined with the carrier tape at the capping position. Pre-compression is achieved through the capping module 37. The capping module 35 is set at the capping position to encapsulate the encapsulation cap tape and the carrier tape together.

[0035] The cover module 37 includes two second sub-modules 371 fixedly mounted on the first support plate 312 and the second support plate 313 on both sides along the Y direction. Each of the two second sub-modules 371 includes a pressure roller 3711 for pre-pressing the packaged workpiece and a third cylinder 3712 for driving the pressure roller 3711 to move up and down.

[0036] In this embodiment, the pressure roller 3711 is driven to move up and down by the third cylinder 3712. This design has two functions: on the one hand, when the workpiece to be packaged passes through the capping position, the third cylinder 3712 drives the pressure roller 3711 to move upward, providing the necessary clearance for the workpiece to pass through; on the other hand, the third cylinder 3712 drives the pressure roller 3711 to move downward, applying a pre-clamping force to the workpiece to be packaged, ensuring that it maintains a stable position and posture before subsequent packaging operations.

[0037] In this embodiment, when the conveying mechanism 2 picks up the workpiece and feeds it into the carrier belt, there is a risk of adsorption failure or the workpiece falling off, resulting in the workpiece not being correctly implanted into the carrier belt. Additionally, some special workpieces, such as those with a thin film attached to their surface, may only have the film picked up by the conveying mechanism 2, while the workpiece itself is not implanted into the carrier belt along with the film, leading to workpiece feeding failure. Subsequently, during the winding process, there will be many empty spaces in the roll, resulting in the roll quantity not meeting requirements. To solve this problem, this embodiment provides a belt feeding detection camera 38 between the belt feeding position and the capping position. The belt feeding detection camera 38 effectively ensures that each carrying position in the carrier belt contains a workpiece, effectively solving the problems of insufficient or missing materials.

[0038] When the infeed detection camera 38 detects a material leak in the material carrying area, the system alarms to prompt the operator to handle the situation.

[0039] In this embodiment, the modular design and process optimization, such as the carrier tape support module 31 to achieve rapid compatibility with carrier tapes of different widths, the capping module 35 to expand the range of applicable workpieces, and the tape entry detection camera 38 to accurately identify the position and integrity of the workpiece, have achieved a systematic technical improvement in terms of compatibility, packaging quality, production flexibility and efficiency.

[0040] The inspection mechanism 4 includes an inspection platform 41 located within the operating range of the handling mechanism 2, an upper inspection camera 42 located above the inspection platform 41, a lower inspection camera 43 located below the inspection platform 41, a side inspection camera 44 located to the side of the inspection platform 41, and an NG material box 45 disposed on one side of the inspection platform 41.

[0041] The inspection platform 41 includes a support platform 411, a baffle 412 disposed on the support platform, and a carrier plate 413. The baffle 412 serves as a background for the side inspection camera 44 to take pictures; the carrier plate 413 is used to support workpieces of different shapes. To adapt to the size and shape characteristics of different workpieces, the carrier plate 413 is designed for quick replacement and is equipped with various design structures to accommodate workpieces of different shapes.

[0042] In this embodiment, when the lower inspection camera 43 needs to inspect the workpiece, there is a hollow area on its carrier plate 413; in other embodiments, there are also cases where the workpiece does not need to be inspected by the lower inspection camera 43, and its carrier plate 413 has a non-hollow design. The carrier plate 413 is detachably mounted on the support platform 411 to enable quick replacement and is suitable for carrying various workpieces of different shapes and sizes.

[0043] The upper inspection camera 42 is equipped with a clearance mechanism 421, which is mainly to make room for the operation of the conveying mechanism 2. The clearance mechanism 421 includes a horizontal cylinder 4211 and a third support plate 4212 that is driven by the horizontal cylinder 4211 to move in the X direction. In addition, the upper inspection camera 42, the lower inspection camera 43 and the side inspection camera 44 are all equipped with a horizontal displacement mechanism 422. The horizontal displacement mechanism 422 is used to adjust the position of each inspection camera, which can adapt to various different workpieces and enable automatic focusing.

[0044] The conveying mechanism 2 picks up the workpiece and transfers it onto the carrier plate 413. The upper inspection camera 42 detects defects and dimensions on the upper surface of the workpiece; the lower inspection camera 43 detects defects and dimensions on the lower surface; and the side inspection camera 44 detects the flatness of the workpiece. Furthermore, the upper and lower inspection cameras 42 and 43 can work together to detect the coaxiality of the workpiece. Based on the above detection results, the identified defective workpieces are picked up by the conveying mechanism 2 and transferred to the NG material box 45, thus achieving effective screening of defective products and ensuring the final packaging quality of the workpieces.

[0045] In this embodiment, due to the inclusion of quick-change carrier plates 413 with various structures, adjustable spacing between the first and second support plates to accommodate carrier tapes of different widths, quick-change design of the flexible suction nozzle 212 in the conveying mechanism 2, universality of the cameras in the detection mechanism 4, and the fact that the feeding mode primarily involves bulk workpieces, the equipment described in this embodiment is compatible with 18 existing carrier tape packaging workpieces, thus meeting the carrier tape packaging needs of various different workpieces. This high equipment compatibility avoids the need to repeatedly purchase dedicated equipment for packaging different workpieces, thereby significantly improving packaging efficiency and effectively reducing the required equipment space.

[0046] The workflow of a fully automated carrier packaging device based on multi-vision monitoring in this embodiment is as follows: Loading and Transfer: Workpieces can be loaded in two ways or one of the following methods. Method 1 (Automatic): The intelligent vibration control of the flexible feeding mechanism 11 ensures that the workpieces are evenly distributed within its feeding area. After the workpieces are initially inspected by the guide camera 114, the transport mechanism 2 adaptively picks up the workpieces through its quick-change flexible suction nozzle 221 and transfers them to the carrier plate 413 on the inspection platform 41. Method 2 (Manual): The workpieces are placed manually in the material tray feeding mechanism 12. Similarly, the transport mechanism 2 adaptively picks up the workpieces through its quick-change flexible suction nozzle 221 and transfers them to the carrier plate 413 on the inspection platform 41.

[0047] Workpiece Inspection: At the inspection station, the upper inspection camera 42, lower inspection camera 43, and measuring inspection camera 44 work together to perform comprehensive inspection of various parameters of the workpiece (such as coaxiality, flatness, dimensions, and surface defects) according to the inspection items. Workpieces judged as defective after inspection are picked up by the conveying mechanism 2 and transferred to the NG material box 45; workpieces that pass inspection are picked up by the conveying mechanism 2 and transferred to the conveyor belt position.

[0048] Packaging and Receiving: The carrier tape required for the infeed position is provided by the carrier tape feeding module 33. After the workpiece enters the carrier tape, the infeed detection camera 38 monitors its integrity and posture in real time. The sealing cap is provided by the sealing cap feeding module 34 and conveyed to the sealing cap position. At the sealing cap position, the sealing cap and the carrier tape carrying the workpiece are pre-pressed together by the sealing cap module 37. The sealed carrier tape is then conveyed to the sealing cap position. Depending on the characteristics of the workpiece and the material of the carrier tape, either the heat sealing component 351 or the cold sealing component 352 is selected for the sealing operation. The sealed carrier tape is wound into a reel by the finished product winding module 36. Finally, the rolled product is manually unloaded by the operator.

[0049] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fully automated carrier packaging device based on multi-vision monitoring, characterized in that: It includes: The material supply organization supplies the packaged workpieces to be inspected; The testing mechanism includes a testing platform, an upper testing camera located above the testing platform, a lower testing camera located below the testing platform, and a side testing camera located on the horizontal side of the testing platform. The carrier tape packaging mechanism packages the inspected and qualified workpieces onto tape. The handling mechanism picks up workpieces from the feeding mechanism and places them on the inspection table. After passing the inspection, the workpieces are placed into the carrier packaging mechanism.

2. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 1, characterized in that: The feeding mechanism includes a flexible feeding mechanism and a tray feeding mechanism.

3. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 1, characterized in that: The handling mechanism includes a multi-axis robot with translational and rotational degrees of freedom and a suction cup module disposed at the end of the multi-axis robot; the suction cup module includes at least one flexible suction nozzle and a suction cup muffler.

4. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 1, characterized in that: The carrier tape packaging mechanism includes a carrier tape support module for conveying the carrier tape, a tape pulling module for pulling the carrier tape along the X direction, a carrier tape feeding module for supplying the carrier tape, a capping feeding module for supplying the sealing cap, a capping module for sealing the carrier tape and the sealing cap together, a finished product winding module for receiving finished products, a capping module for pre-pressing the carrier tape and the sealing cap, and a tape entry detection camera for detecting whether the workpiece is correctly inserted into the carrier tape.

5. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 4, characterized in that: The carrier tape support module includes a guide channel that supports and guides the carrier tape, a first support plate and a second support plate that form the guide channel and are arranged opposite to each other in the Y direction, a spacing adjustment component that adjusts the spacing between the first support plate and the second support plate, and a limiting cover that is disposed above the first support plate and the second support plate and presses down on the edge of the carrier tape.

6. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 4, characterized in that: The belt pulling module includes a belt pulling servo and a first roller driven to rotate by the belt pulling servo.

7. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 5, characterized in that: The sealing module includes a heat-sealing assembly and / or a cold-sealing assembly. The heat-sealing assembly includes two first sub-modules fixedly mounted on the first support plate and the second support plate, respectively. Each of the two first sub-modules includes a first cylinder fixedly mounted on the first support plate or the second support plate and a heat-sealing pressure knife driven by the first cylinder to move up and down and located above the support block. The cold-sealing assembly includes a second cylinder, a second roller driven by the second cylinder to move up and down, and a gear assembly disposed below the second roller.

8. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 1, characterized in that: The testing platform includes a support platform and a detachable carrier plate mounted on the support platform.

9. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 1, characterized in that: The detection mechanism also includes a avoidance mechanism for driving the upper detection camera to avoid a position. The avoidance mechanism includes a horizontal cylinder and a third support plate that is driven by the horizontal cylinder to move in the X direction. The upper detection camera is mounted on the third support plate. The upper detection camera, the lower detection camera, and the side detection camera are all equipped with a horizontal displacement mechanism to drive each detection camera to adjust its position.

10. The fully automated carrier packaging equipment based on multi-vision monitoring as described in claim 8, characterized in that: The carrier plate that carries the workpiece to be inspected by the lower inspection camera has a hollow area that exposes the bottom side of the workpiece to be inspected.

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