A device for separating irregularly shaped bottles
Patent Information
- Application Number
- CN202522223458.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]在化妆品包装的自动化生产线上,异形瓶或者其他的细长瓶由于自身外形上的特性,在传送带上传送时,往往存在倒瓶现象,倒瓶现象限制了化妆品分瓶包装生产线的效率,影响生产
[0019]本实用新型提供了一种异形瓶分瓶装置,与现有技术相比,本实用新型具有如下有益效果:通过设置倒瓶传感器并和阻挡组件、夹持组件配合,可以实现有效分瓶并防止倒瓶。
Smart Images

Figure CN224797294U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cosmetic container packaging equipment technology, specifically to a bottle separating device for irregularly shaped bottles. Background Technology
[0002] On automated production lines for cosmetic packaging, irregularly shaped bottles or other long and thin bottles often tip over when transported on the conveyor belt due to their shape. This tipping phenomenon limits the efficiency of the cosmetic bottle packaging production line and affects production. Utility Model Content
[0003] The purpose of this invention is to overcome the defects of existing cosmetic container packaging equipment and provide a bottle separating device for irregularly shaped bottles. By setting up multiple cylinders and multiple sensors, it can effectively separate bottles and prevent bottles from tipping over.
[0004] To achieve the above and other objectives, this utility model provides a bottle-separating device for irregularly shaped bottles, comprising:
[0005] A conveying assembly, comprising a conveyor belt with conveyor wheels connected to both ends and a support frame connected between the conveyor wheels;
[0006] Guide rods are connected to the support frame and located on both sides of the conveyor belt;
[0007] Multiple clamping assemblies, each clamping assembly including a clamping cylinder connected to the support frame and grippers connected to both sides of the clamping cylinder, the grippers moving closer or further apart on the conveyor belt;
[0008] A fixing rod is located above the clamping assembly and is fixed to the guide rod;
[0009] Multiple sensors, including a clamping sensor, a bottle-inverting sensor, and a positioning sensor, wherein the clamping sensor is fixed on the fixed rod and matches the multiple clamping components, the bottle-inverting sensor is fixed on the guide rod and located downstream of the multiple clamping components, and the positioning sensor is fixed on the support frame and located below the bottle-inverting sensor;
[0010] And a blocking assembly, which is located downstream of the bottle inversion sensor. The blocking assembly includes a blocking cylinder and a baffle connected to the blocking cylinder. The baffle retracts or extends on the conveyor belt.
[0011] In one embodiment, the guide rod includes a first guide rod and a second guide rod, the first guide rod having a notch at the plurality of clamping assemblies.
[0012] In one embodiment, the fixing rod includes a first fixing rod and a second fixing rod, the first fixing rod being fixed at the notch, and the second fixing rod being fixed on the second guide rod and terminating at the plurality of clamping assemblies.
[0013] In one embodiment, the first guide rod is divided into a first rod segment and a second rod segment by the notch, and the bottle inversion sensor is fixed on the second rod segment.
[0014] In one embodiment, the plurality of clamping components include a first clamping component, a second clamping component, and a third clamping component arranged in sequence, wherein the first clamping component is disposed at the downstream end.
[0015] In one embodiment, the clamping sensor includes a first clamping sensor, a second clamping sensor, and a third clamping sensor that are respectively matched with the first clamping assembly, the second clamping assembly, and the third clamping assembly. The first clamping sensor and the third clamping sensor are located on the first fixing rod, and the second clamping sensor is located on the second fixing rod.
[0016] In one embodiment, the mounting height of the clamping sensor is greater than the mounting height of the bottle-inverting sensor.
[0017] In one embodiment, the blocking assembly is located between the guide rod and the conveyor belt.
[0018] In one embodiment, the blocking cylinder is fixed to the support frame.
[0019] This utility model provides a bottle-separating device for irregularly shaped bottles. Compared with the prior art, this utility model has the following advantages: by setting a bottle-tipping sensor and cooperating with the blocking component and the clamping component, it can effectively separate bottles and prevent them from tipping over. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 The image shown is a top view of the irregular-shaped bottle separating device of this utility model.
[0022] Figure 2The image shown is a perspective view of the irregular-shaped bottle separating device of this utility model.
[0023] Figure 3 The image shown is a perspective view of the irregular-shaped bottle separating device of this utility model.
[0024] The diagram is labeled as follows: 1-Conveying assembly, 11-First conveyor wheel, 12-Second conveyor wheel, 13-Conveyor belt, 14-Motor, 15-Support frame;
[0025] 2-Guide rod, 21-First guide rod, 22-Second guide rod, 211-First rod segment, 212-Second rod segment;
[0026] 3-Clamping assembly, 31-First clamping assembly, 32-Second clamping assembly, 33-Third clamping assembly, 311-First clamping cylinder, 312-First gripper, 321-Second clamping cylinder, 322-Second gripper, 331-Third clamping cylinder, 332-Third gripper;
[0027] 4-Sensor, 41-First clamping sensor, 42-Second clamping sensor, 43-Third clamping sensor, 44-Bottle inversion sensor, 45-Positioning sensor;
[0028] 5-Blocking assembly, 51-Blocking cylinder, 52-Baffle;
[0029] 6-Fixing rod, 61-First fixing rod, 62-Second fixing rod;
[0030] 7- Gap;
[0031] 100 - Bottle Zero, 200 - Bottle One, 300 - Bottle Two, 400 - Bottle Three. Detailed Implementation
[0032] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0033] like Figure 1 and Figure 2As shown, this utility model provides a bottle-separating device for irregularly shaped bottles. The device includes a conveying assembly 1, which includes conveying wheels, specifically a first conveying wheel 11 and a second conveying wheel 12. One end of the first conveying wheel 11 is connected to the output shaft of a motor 14. A conveyor belt 13 is fitted around the outside of the conveying wheels. A support frame 15 connects the first conveying wheel 11 and the second conveying wheel 12. The motor 14 can be fixed to the support frame 15.
[0034] A guide rod 2 is connected to the support frame 15. The guide rod 2 is positioned above the conveyor belt 13, on which cosmetic bottles can be conveyed. The guide rod 2 includes two parallel first guide rods 21 and a second guide rod 22. The bottle is conveyed along the conveyor belt 13 between the guide rods 2.
[0035] The bottle separating device includes a clamping assembly 3, which includes a clamping cylinder and grippers located on both sides of the clamping cylinder. The clamping assembly 3 includes multiple clamping assemblies, such as a first clamping assembly 31, a second clamping assembly 32, and a third clamping assembly 33. One end of the clamping cylinder is fixed to the support frame 15, and the grippers are connected to the output end of the clamping cylinder. The grippers can move closer to or further away from the bottle.
[0036] The first guide rod 21 has a notch 7 at the plurality of clamping components 3. The notch 7 can be a moving channel for the gripper. The first clamping component 31 includes a first clamping cylinder 311 and a first gripper 312. The second clamping component 32 includes a second clamping cylinder 321 and a second gripper 322. The third clamping component 33 includes a third clamping cylinder 331 and a third gripper 332. The first clamping cylinder 311, the second clamping cylinder 321 and the third clamping cylinder 331 are arranged in sequence, with the first clamping cylinder 311 located at the downstream end.
[0037] A fixing rod 6 can be provided at the notch 7. The fixing rod 6 may include a first fixing rod 61 and a second fixing rod 62. The first fixing rod 61 can be fixed on the first guide rod 21, and the second fixing rod 62 can be fixed on the second guide rod 22. The gripper can be located below the fixing rod 6.
[0038] The irregular bottle separating device includes multiple sensors 4. In one embodiment, a clamping sensor is provided on the fixing rod 6. The clamping sensor includes a first clamping sensor 41, a second clamping sensor 42, and a third clamping sensor 43. The signals sensed by the first clamping sensor 41, the second clamping sensor 42, and the third clamping sensor 43 can respectively drive the first gripper 312, the second gripper 322, and the third gripper 332 to move.
[0039] In some embodiments, the second fixing rod 62 and the first fixing rod 61 are positioned correspondingly. A first clamping sensor 41 and a third clamping sensor 43 may be disposed on the first fixing rod 61, and a second clamping sensor 42 may be disposed on the second fixing rod 62. The first clamping sensor 41 serves as a detection photoelectric sensor driven by the first gripper 312, the second clamping sensor 42 serves as a detection photoelectric sensor driven by the second gripper 322, and the third clamping sensor 43 serves as a detection photoelectric sensor driven by the third gripper 332.
[0040] Furthermore, the first guide rod 21 includes a first rod segment 211 and a second rod segment 212, which are separated by the notch 7. The second guide rod 22 terminates on one side of the third clamping assembly 33. The second rod segment 212 is located near the first conveying wheel 11. A bottle tilting sensor 44 is provided at one end of the second rod segment 212 near the first rod segment 211. A positioning sensor 45 is provided below the bottle tilting sensor 44 on the support frame 15. Since the bottle tilting sensor 44 has a certain height, when it does not detect a signal, it indicates that the bottle has tilted.
[0041] The installation height of the first clamping sensor 41, the second clamping sensor 42, and the third clamping sensor 43 is higher than the installation height of the bottle-inverting sensor 44, and the installation height of the bottle-inverting sensor 44 is higher than the installation height of the positioning sensor 45. The positioning sensor 45 is used to detect whether the bottle has reached the bottle-picking station. After reaching the bottle-picking station, the transfer equipment of the next process can pick it up.
[0042] The bottle-separating device also includes a blocking component 5, which is located downstream of the bottle-inverting sensor 44 or the positioning sensor 45. The blocking component 5 can be disposed between the second rod segment 212 and the conveyor belt 13. The blocking component 5 includes a blocking cylinder 51 and a baffle 52. The blocking cylinder 51 can be fixed to the support frame. The moving trajectory of the baffle 52 can pass over the conveyor belt 13. The baffle 52 can retract or extend on the conveyor belt 13.
[0043] The working principle of this utility model includes: cosmetic bottles are conveyed by the conveying component 1 to the bottle picking station, which is located at the inverted bottle sensor 44 and the position sensor 45. The bottles can be conveyed in groups of N. When N is 4, the bottle at the picking station is marked as bottle 0 (100), and the bottles upstream are sequentially marked as bottle 1 (200), bottle 2 (300), and bottle 3 (400). When both the position sensor 45 and the inverted bottle sensor 44 have a signal, bottle 0 (100) is picked up. At the same time, if the first clamping sensor 41 detects a product, the first gripper 312 clamps it. If the first clamping sensor 41 has a signal and the second clamping sensor 42 detects a product, the second gripper 322 clamps it. If the first clamping sensor 41 and the second clamping sensor 42 have signals and the third clamping sensor 43 detects a product, the third gripper 332 clamps it, and so on, to achieve effective bottle separation. When the bottle is removed, both the position sensor 45 and the bottle inversion sensor 44 simultaneously lose signal. At this time, all grippers release, and bottles from subsequent workstations move forward with the conveyor belt. When the position sensor 45 and the bottle inversion sensor 44 regain signal, the grippers repeat the above steps.
[0044] If neither the positioning sensor 45 nor the bottle-inverting sensor 44 sends a signal, it means that no bottle is in position.
[0045] If only the positioning sensor 45 has a signal while the inverting sensor 44 has no signal, it means the bottle has been inverted.
[0046] Since the conveying component 1 does not stop immediately when it starts or stops abnormally, there is a risk that the bottles will accumulate and tip over. At this time, the blocking cylinder 51 in the blocking component 5 drives the baffle 52 to retract, and the tipped bottles are conveyed to the end of the conveyor belt 13 for discharge by the conveying component 1.
[0047] In the description of this utility model, it should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly set on another element or indirectly set on another element; when an element is referred to as being "connected to" another element, it can be directly connected to another element or indirectly connected to another element.
[0048] It should be understood that the terms "height," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0049] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0050] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0051] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0052] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A bottle-separating device for irregularly shaped bottles, characterized in that: The irregularly shaped bottle separating device includes: A conveying assembly, comprising a conveyor belt with conveyor wheels connected to both ends and a support frame connected between the conveyor wheels; Guide rods are connected to the support frame and located on both sides of the conveyor belt; Multiple clamping assemblies, each clamping assembly including a clamping cylinder connected to the support frame and grippers connected to both sides of the clamping cylinder, the grippers moving closer or further apart on the conveyor belt; A fixing rod is located above the clamping assembly and is fixed to the guide rod; Multiple sensors, including a clamping sensor, a bottle-inverting sensor, and a positioning sensor, wherein the clamping sensor is fixed on the fixed rod and matches the multiple clamping components, the bottle-inverting sensor is fixed on the guide rod and located downstream of the multiple clamping components, and the positioning sensor is fixed on the support frame and located below the bottle-inverting sensor; And a blocking assembly, which is located downstream of the bottle inversion sensor. The blocking assembly includes a blocking cylinder and a baffle connected to the blocking cylinder. The baffle retracts or extends on the conveyor belt.
2. The bottle-separating device for irregularly shaped bottles according to claim 1, characterized in that: The guide rod includes a first guide rod and a second guide rod, wherein the first guide rod has a notch at the plurality of clamping components.
3. The bottle-separating device for irregularly shaped bottles according to claim 2, characterized in that: The fixing rod includes a first fixing rod and a second fixing rod. The first fixing rod is fixed at the notch, and the second fixing rod is fixed on the second guide rod and terminates at the plurality of clamping components.
4. The bottle-separating device for irregularly shaped bottles according to claim 3, characterized in that: The first guide rod is divided into a first rod segment and a second rod segment by the notch, and the bottle inversion sensor is fixed on the second rod segment.
5. The bottle-separating device for irregularly shaped bottles according to claim 3, characterized in that: The plurality of clamping components include a first clamping component, a second clamping component and a third clamping component arranged in sequence, with the first clamping component being located at the downstream end.
6. The bottle-separating device for irregularly shaped bottles according to claim 5, characterized in that: The clamping sensor includes a first clamping sensor, a second clamping sensor, and a third clamping sensor that are respectively matched with the first clamping assembly, the second clamping assembly, and the third clamping assembly. The first clamping sensor and the third clamping sensor are located on the first fixed rod, and the second clamping sensor is located on the second fixed rod.
7. The bottle-separating device for irregularly shaped bottles according to claim 1, characterized in that: The installation height of the clamping sensor is greater than the installation height of the bottle-inverting sensor.
8. The bottle-separating device for irregularly shaped bottles according to claim 1, characterized in that: The blocking assembly is located between the guide rod and the conveyor belt.
9. The bottle-separating device for irregularly shaped bottles according to claim 1, characterized in that: The blocking cylinder is fixed on the support frame.