Solid adhesive cutting and taping mechanism
Patent Information
- Application Number
- CN202522426676.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]然而,固态胶在挤出后呈现半固态状,并具有极高的粘性,易粘连裁切刀具及接触物料,导致自动裁断困难、次品率较高
[0019]本实用新型实施例提供的一种固态胶切断覆膜输送机构,通过各部件的联动控制,整个加工循环自动连续进行,实现了从覆膜输送、上胶到切断全过程的高效自动化,显著减少了人工干预和单件操作时间,有利于实现批量化的连续生产,提升产率,并通过切断胶结构与切膜覆膜机构的协同工作,在固态胶切断的同时,实现对覆膜的同步裁断,确保了每段胶体底部都有膜保护,不与输送机构直接接触,能有效避免因固态胶太粘不便于自动生产的问题。
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Figure CN224797309U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automated production, and in particular relates to a solid adhesive cutting, coating and conveying mechanism. Background Technology
[0002] Solid adhesives are adhesives that remain solid at room temperature and pressure. They are commonly found in daily life and industrial production. Currently, in the production process of solid adhesives, apart from the mixing process which has been automated, many subsequent key processes, such as cutting, laminating, coating, and transportation, still mainly rely on manual operation.
[0003] However, solid adhesives are semi-solid after extrusion and have extremely high viscosity, easily adhering to cutting tools and contacting materials, leading to difficulties in automatic cutting and a high defect rate. During conveying, a bottom film is usually applied to prevent adhesion, but in automated processes, the alignment and bonding stability between the film and the adhesive is difficult to control precisely, easily resulting in misalignment, wrinkling, or film detachment. Furthermore, the production of solid adhesives is generally a continuous process, requiring high levels of consistency throughout the entire process, precise timing matching between processes, and intelligent management, which increases production costs for automation upgrades. Therefore, there is an urgent need for an automation solution that can effectively address the above-mentioned technological challenges while being cost-effective, easy to implement, and compact in structure. Utility Model Content
[0004] The purpose of this utility model embodiment is to provide a solid adhesive cutting and coating conveying mechanism, which aims to solve the problems mentioned in the background art.
[0005] This utility model embodiment is implemented as follows: a solid adhesive cutting and coating conveying mechanism, characterized in that it includes:
[0006] A film feeding mechanism for placing and conveying film includes a placement frame on which a mounting shaft for mounting film rolls is rotatably mounted, and two support wheels are symmetrically mounted on its side, which press against the film rolls mounted on the mounting shaft.
[0007] The conveying module, located on one side of the film feeding mechanism, includes:
[0008] A supporting frame, on the side of which a motor is fixedly mounted;
[0009] The belt conveyor is mounted on a support frame, and its drive shaft is connected to the power output end of the motor through a reducer.
[0010] The film cutting and coating mechanism is installed on the support frame and located above one end of the belt conveyor. It includes two parallel film feeding units for conveying the coating to the belt conveyor. A film cutting unit is also provided between the two film feeding units for cutting the coating.
[0011] The adhesive cutting structure, located on one side of the film cutting unit, is used to cut the extruded solid adhesive. It includes a fixed frame, which is vertically arranged and connected to the output port of an external extruder. Multiple cylinders are fixedly installed on the frame. The telescopic ends of the cylinders are fixedly connected to the blade holders. A cutter is fixedly installed on the blade holders, close to one side of the fixed frame.
[0012] As a further embodiment of this utility model: the film feeding mechanism further includes a magnetic powder brake, which is fixedly installed on the side of the placement frame and connected to the end of the mounting shaft.
[0013] As a further embodiment of this utility model: the film feeding unit includes a mounting frame and a unit, the mounting frame is configured as an inverted "U" shape and is fixedly installed on the support frame, and the unit is movably installed in the mounting frame through a shaft end.
[0014] As a further embodiment of this utility model: the mounting bracket is also fixedly provided with movable grooves at both ends corresponding to the unit shaft ends, and a limiting rod is movably arranged in the grooves. The upper end of the limiting rod movably passes through the mounting bracket and extends to the outside of the mounting bracket, and the lower end movably passes through the unit shaft end. A limiting spring is movably sleeved on the limiting spring, and the two ends of the limiting spring are respectively pressed and contacted with the top of the mounting bracket and the side of the unit.
[0015] As a further embodiment of this utility model: the film cutting unit includes a guide rail that is horizontally fixedly installed on the side of the film feeding unit, on which a slider is slidably fitted, a knife holder is fixedly installed at the bottom of the slider, and a film cutting knife is fixedly installed on the knife holder.
[0016] As a further embodiment of this utility model: the cutting adhesive structure also includes a protective frame, which is configured as a frame-shaped structure, fitted onto the lower end of the fixing frame and fixedly connected to the side of the adjacent mounting frame.
[0017] As a further embodiment of this utility model, it also includes a film stretching mechanism, including a support frame, which is fixedly installed on the support frame and located on one side of the cutting adhesive structure. Multiple casters are fixedly installed on the support frame, and the casters make contact with the film extrusion to achieve tension and press it onto the belt conveyor.
[0018] The beneficial effects of this utility model are as follows:
[0019] This utility model provides a solid adhesive cutting and coating conveying mechanism. Through the linkage control of various components, the entire processing cycle is carried out automatically and continuously, realizing highly efficient automation of the entire process from coating conveying, adhesive application to cutting. This significantly reduces manual intervention and single-piece operation time, which is conducive to achieving continuous batch production and improving productivity. Furthermore, through the coordinated work of the adhesive cutting structure and the film cutting and coating mechanism, the coating is simultaneously cut while the solid adhesive is being cut, ensuring that the bottom of each piece of adhesive is protected by a film and does not come into direct contact with the conveying mechanism. This effectively avoids the problem of solid adhesive being too sticky to facilitate automatic production. Attached Figure Description
[0020] Figure 1 A three-dimensional structural diagram of a solid adhesive cutting and coating conveying mechanism provided for an embodiment of this utility model;
[0021] Figure 2 A front view of a solid adhesive cutting and coating conveying mechanism provided for an embodiment of this utility model;
[0022] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0023] Figure 4 A side view of a solid adhesive cutting and coating conveying mechanism provided for an embodiment of this utility model;
[0024] Figure 5 This is a top view of a solid adhesive cutting and coating conveying mechanism provided for an embodiment of the present invention.
[0025] In the attached diagram: 1. Film feeding mechanism, 11. Placement frame, 12. Mounting shaft, 13. Support wheel, 14. Magnetic powder brake, 2. Conveying module, 21. Support frame, 22. Motor, 23. Reducer, 24. Belt conveyor, 3. Film cutting and coating mechanism, 31. Film feeding unit, 311. Mounting frame, 3111. Movable groove, 312. Unit, 313. Limiting rod, 314. Limiting spring, 32. Film cutting unit, 321. Guide rail, 322. Slider, 323. Knife holder, 324. Film cutting knife, 4. Adhesive cutting structure, 41. Fixing frame, 42. Cylinder, 43. Knife holder, 44. Cutting knife, 45. Protective frame, 5. Film pulling mechanism, 51. Support frame, 52. Casters. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0027] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0028] Please see Figure 1 and Figure 5 This utility model provides a solid adhesive cutting and coating conveying mechanism, comprising:
[0029] The film feeding mechanism 1 is used to place and transport the film, including a placement frame 11 on which a mounting shaft 12 for mounting the film roll is rotatably arranged, and two support wheels 13 are symmetrically mounted on its side, which are in extrusion contact with the film roll mounted on the mounting shaft 12.
[0030] Conveying module 2, located on one side of film feeding mechanism 1, includes:
[0031] A support frame 21, on the side of which a motor 22 is fixedly mounted;
[0032] The belt conveyor 24 is mounted on the support frame 21, and its drive shaft is connected to the power output end of the motor 22 via a reducer 23.
[0033] The film cutting and coating mechanism 3 is installed on the support frame 21 and located above one end of the belt conveyor 24. It includes two parallel film feeding units 31 for conveying the coating to the belt conveyor 24. A film cutting unit 32 is also provided between the two film feeding units 31 for cutting the coating.
[0034] The adhesive cutting structure 4 is located on one side of the film cutting unit 32 and is used to cut the extruded solid adhesive. It includes a fixing frame 41, which is vertically arranged and connected to the output port of an external extruder. Multiple cylinders 42 are fixedly installed on it. The telescopic ends of the cylinders 42 are fixedly connected to the blade holder 43. A cutter 44 is fixedly installed on the blade holder 43 close to the side of the fixing frame 41.
[0035] In practical application, the film roll is rotated and mounted on the mounting shaft 12. The film is manually pulled to make it rotate with the belt conveyor 24. The external extruder dispenses glue. After the photoelectric sensor detects the glue, the motor 22 is started, and the belt conveyor 24 enters a uniform speed operation state. Under the action of gravity, the solid glue automatically falls onto the belt conveyor 24. After the film is transported to the appropriate position by the belt conveyor 24, the glue cutting structure 4 is activated. The cylinder 42 drives the cutter 43 to cut the solid glue. At the same time, the film cutting unit 32 cuts the film synchronously. After the film is cut, the belt conveyor 24 accelerates. When the film moves to the bottom of the solid glue cutting nozzle, it returns to the original speed to replenish the film in time and ensure that the cut glue is transported to the rear end of the belt conveyor 24, thus completing one processing cycle.
[0036] This embodiment achieves highly efficient automation of the entire processing cycle through the linkage control of various components, enabling the entire process from film conveying, gluing to cutting. This significantly reduces manual intervention and single-piece operation time, facilitating continuous mass production and increasing productivity. Furthermore, through the coordinated work of the glue cutting structure 4 and the film cutting and coating mechanism 3, the film is simultaneously cut while the solid glue is being cut, ensuring that the bottom of each piece of glue is protected by a film and does not directly contact the conveying mechanism. This effectively avoids the problem of solid glue being too sticky to facilitate automated production.
[0037] In one embodiment, a position detection sensor and a water circulation mechanism can be installed on the cutting adhesive structure 4 to detect the position of the coating and solid adhesive in real time, thereby outputting a signal to control the operation of the equipment. The water circulation structure cools down the cutting adhesive structure 4, thereby indirectly cooling down the high-temperature solid adhesive, thereby reducing the viscosity of the solid adhesive and reducing sticking to the knife.
[0038] Please see Figure 1 , Figure 4 and Figure 5 In a preferred embodiment of the present invention, the film feeding mechanism 1 further includes a magnetic powder brake 14, which is fixedly installed on the side of the placement frame 11 and connected to the shaft end of the mounting shaft 12.
[0039] In practical applications, this embodiment uses a magnetic powder brake 14 integrated into the control system to control the rotation of the mounting shaft 12. By precisely controlling its braking torque, the tension of the coating roll remains stable throughout the entire process of starting, running at a constant speed, and decelerating to a stop, thereby ensuring product quality and preventing the material from wrinkling or breaking.
[0040] Please see Figure 3 In another preferred embodiment of the present invention, the film feeding unit 31 includes a mounting frame 311 and a unit 312. The mounting frame 311 is configured as an inverted "U" shape and is fixedly mounted on the support frame 21. The unit 312 is movably mounted in the mounting frame 311 through a shaft end.
[0041] Furthermore, the mounting bracket 311 is also fixedly provided with movable grooves 3111 at both ends corresponding to the shaft ends of the unit 312. A limiting rod 313 is movably arranged in the groove. The upper end of the limiting rod 313 movably passes through the mounting bracket 311 and extends to the outside of the mounting bracket 311, and the lower end movably passes through the shaft end of the unit 312. A limiting spring 314 is movably sleeved on the limiting spring 314. The two ends of the limiting spring 314 are respectively pressed and contacted with the top of the mounting bracket 311 and the side of the unit 312.
[0042] In practical application, the two units 312 are installed in the mounting frame 311 under the limiting action of the limiting rod 313, and in conjunction with the limiting spring 314, elastic compression is achieved on the unit 312, so that the unit 312 is pressed into contact with the belt on the surface of the belt conveyor 24, thereby assisting the film feeding mechanism 1 in conveying the film.
[0043] Please see Figure 2 and Figure 3 In another preferred embodiment of the present invention, the film cutting unit 32 includes a guide rail 321 horizontally fixedly installed on the side of the film feeding unit 31, on which a slider 322 is slidably fitted. A knife holder 323 is fixedly installed at the bottom of the slider 322, and a film cutting knife 324 is fixedly installed on the knife holder 323.
[0044] In practical application, the slider 322 moves horizontally on the guide rail 321, which drives the knife holder 323 mounted on the slider 322 to move, thereby cutting the film through the film cutting knife 324.
[0045] In one embodiment, the driving movement of the slider 322 can be set to various methods, such as cylinder extension drive, motor synchronous belt drive, or lead screw and nut drive. As long as the slider 322 is driven to move, this embodiment will not impose any additional limitations.
[0046] Please see Figure 2 and Figure 3 As another preferred embodiment of the present invention, the cutting adhesive structure 4 further includes a protective frame 45, which is configured as a frame structure, fitted at the lower end of the fixing frame 41 and fixedly connected to the side of the adjacent mounting frame 311.
[0047] In practical applications, the protective frame 45 in this embodiment provides auxiliary support for the fixing frame 41, improving structural stability while also acting as a barrier to protect the extruded solid adhesive, preventing environmental dust from affecting the quality of the solid adhesive.
[0048] Please see Figure 1 , Figure 2 and Figure 5 As another preferred embodiment of the present invention, it also includes a film stretching mechanism 5, including a support frame 51, which is fixedly installed on the support frame 21 and located on one side of the cutting adhesive structure 4. Multiple casters 52 are fixedly installed on it. The casters 52 make contact with the film extrusion to achieve tension and press on the belt conveyor 24.
[0049] In practical applications, the film-pulling mechanism 5 is used to tension and press the film onto the belt conveyor 24, thereby providing auxiliary traction for the film and solid adhesive, ensuring stable conveying and high-quality film bonding.
[0050] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0051] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0052] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0053] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A solid adhesive cutting, coating, and conveying mechanism, characterized in that: include: The film feeding mechanism (1) is used to place and transport the film, including a placement frame (11) on which a mounting shaft (12) for mounting the film roll is rotatably arranged, and two support wheels (13) are symmetrically mounted on its side, which are in extrusion contact with the film roll mounted on the mounting shaft (12). The conveying module (2), located on one side of the film feeding mechanism (1), includes: A support frame (21) has a motor (22) fixedly mounted on its side; The belt conveyor (24) is mounted on the support frame (21), and its drive shaft is connected to the power output end of the motor (22) through the reducer (23); The film cutting and coating mechanism (3) is installed on the support frame (21) and located above one end of the belt conveyor (24). It includes two parallel film feeding units (31) for conveying the coating to the belt conveyor (24). A film cutting unit (32) is also provided between the two film feeding units (31) for cutting the coating. The adhesive cutting structure (4) is located on one side of the film cutting unit (32) and is used to cut the extruded solid adhesive. It includes a fixing frame (41), which is vertically set and connected to the output port of an external extruder. Multiple cylinders (42) are fixedly installed on it. The telescopic end of the cylinder (42) is fixedly connected to the knife holder (43). A cutter (44) is fixedly installed on the knife holder (43) close to the side of the fixing frame (41).
2. The solid adhesive cutting and coating conveying mechanism according to claim 1, characterized in that: The film feeding mechanism (1) also includes a magnetic powder brake (14), which is fixedly installed on the side of the placement frame (11) and connected to the shaft end of the mounting shaft (12).
3. The solid adhesive cutting and coating conveying mechanism according to claim 1, characterized in that: The film feeding unit (31) includes a mounting frame (311) and a unit (312). The mounting frame (311) is configured as an inverted "U" shape and is fixedly installed on the support frame (21). The unit (312) is movably installed in the mounting frame (311) through the shaft end.
4. The solid adhesive cutting and coating conveying mechanism according to claim 3, characterized in that: The mounting bracket (311) is also fixedly provided with movable grooves (3111) at both ends corresponding to the shaft ends of the unit (312). A limiting rod (313) is movably installed in the groove. The upper end of the limiting rod (313) movably passes through the mounting bracket (311) and extends to the outside of the mounting bracket (311). The lower end of the limiting rod (313) movably passes through the shaft end of the unit (312). A limiting spring (314) is movably sleeved on the limiting spring (314). The two ends of the limiting spring (314) are respectively pressed and contacted with the top of the mounting bracket (311) and the side of the unit (312).
5. A solid adhesive cutting and coating conveying mechanism according to claim 4, characterized in that: The film cutting unit (32) includes a guide rail (321) that is horizontally fixedly installed on the side of the film feeding unit (31), on which a slider (322) is mounted by sliding engagement. A knife holder (323) is fixedly installed at the bottom of the slider (322), and a film cutting knife (324) is fixedly installed on the knife holder (323).
6. A solid adhesive cutting and coating conveying mechanism according to claim 3, characterized in that: The cutting adhesive structure (4) also includes a protective frame (45), which is configured as a frame structure, fitted on the lower end of the fixing frame (41) and fixedly connected to the side of the adjacent mounting frame (311).
7. The solid adhesive cutting and coating conveying mechanism according to claim 1, characterized in that: It also includes a film stretching mechanism (5), including a support frame (51), which is fixedly installed on the support frame (21) and located on one side of the cutting adhesive structure (4), and has multiple casters (52) fixedly installed on it. The casters (52) contact the film extrusion to achieve tension and press on the belt conveyor (24).