A device for rapidly arranging products

Abstract

The utility model discloses a device of quick arrangement product, including bottom plate, the periphery of bottom plate is connected with the enclosure of one side for open structure, the top of bottom plate is connected with the locating plate, is equipped with a plurality of even arrangement's locating hole on the locating plate, and the one side of enclosure opening is connected with the detachable side fender. The utility model discloses more than the product of locating hole quantity is put into to the locating plate, makes the product fall into the locating hole through horizontal shaking this device, then removes the side fender, and the excess product is poured out through the inclination of this device, and the packing box is again inverted and is placed on this device, and this device is turned over to make the product fall into the placing hole in the packing box, realizes the arrangement to the product, has low use cost, and the working efficiency is high compared with manual arrangement, and the effect of low labour intensity.

Description

Technical Field

[0001] This utility model belongs to the field of product arrangement technology, and specifically relates to a device for rapidly arranging products. Background Technology

[0002] Molded bonded NdFeB magnets are produced by uniformly mixing epoxy resin and magnetic powder, then adding the mixed magnetic powder into a mold cavity and compacting it. The epoxy resin is then cured through high-temperature baking, resulting in a magnet with a certain compressive strength. However, molded bonded magnets are mostly thin-walled rings, making them susceptible to cracking from impacts. To prevent damage during transport, each magnet must be individually placed into its own slot during packaging. While this method effectively prevents cracking during transport, it is less efficient and incurs higher labor costs.

[0003] To reduce labor costs, automated packaging devices can be configured, using vibratory feeders for material handling and robotic arms for picking and placing. The robotic arms' movement positions are programmed to precisely place the products into the holes. However, for multi-specification, small-batch products, automated devices have high investment costs, large footprints, low equipment utilization, and long changeover times. Moreover, because the products are thin-walled rings, vacuum suction cups are not suitable for picking and placing due to insufficient suction area; magnetic picks are also unsuitable because residual magnetism can cause foreign objects to adhere.

[0004] Therefore, there is an urgent need for a device that can quickly arrange products, enabling low-cost and efficient packaging of products of various specifications and in small batches. Utility Model Content

[0005] The purpose of this invention is to provide a device for rapidly arranging products, thereby solving the problems mentioned in the background section. The device provided by this invention enables low-cost and efficient packaging of products of various specifications and in small batches.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a device for quickly arranging products, including a base plate, a barrier with an open side connected to the periphery of the base plate, a positioning plate connected to the top of the base plate, the positioning plate having a plurality of evenly arranged positioning holes, and a detachable side guard connected to one side of the opening of the barrier.

[0007] To achieve low cost and light weight, the base plate, fencing, side panels, and positioning plates are all made of plastic.

[0008] Furthermore, in this invention, the spacing and number of the positioning holes are consistent with the spacing and number of the placement holes on the packaging box.

[0009] To facilitate the product falling into the positioning hole, the inner diameter of the positioning hole is further 0.1mm larger than the outer diameter of the product.

[0010] To ensure that the product inside the positioning hole is not poured out when excess product is emptied, and to prevent two products from entering one positioning hole, the depth of the positioning hole is further 0.1mm greater than the height of the product.

[0011] To prevent the product from swinging out when the device is shaken horizontally, the height of the enclosure and side barriers is further 5-10 times the height of the product.

[0012] To enable the side guards to be detachable, insert blocks are provided at both ends of the side guards. Slots corresponding to the insert blocks are provided on the opening side of the enclosure.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model involves placing products exceeding the number of positioning holes onto a positioning plate, horizontally shaking the device to allow the products to fall into the positioning holes, then removing the side guards, tilting the device to pour out the excess products, then inverting the packaging box onto the device, and flipping the device to allow the products to fall into the placement holes inside the packaging box, thus arranging the products. This method has the advantages of low operating costs, high work efficiency, and low labor intensity compared to manual arrangement.

[0015] 2. The inner diameter of the positioning hole of this utility model is 0.1mm larger than the outer diameter of the product, which makes it easier for the product to fall into the positioning hole.

[0016] 3. The depth of the positioning hole in this utility model is 0.1mm greater than the height of the product. On the one hand, it can ensure that the product in the positioning hole will not be poured out when the excess product is poured out. On the other hand, it can prevent two products from entering one positioning hole.

[0017] 4. The height of the enclosure and side barriers of this utility model is 5-10 times the height of the product, which can prevent the product from shaking out when the device is shaken horizontally. Attached Figure Description

[0018] Figure 1 This is an exploded view of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of this utility model.

[0020] Figure 3 This is a partial structural diagram of the opening side of the enclosure of this utility model.

[0021] Figure 4 This is a partial structural diagram of the end of the side guard of this utility model.

[0022] In the diagram: 1. Base plate; 2. Enclosure; 21. Slot; 3. Positioning hole; 4. Side guard; 41. Insert block; 5. Positioning plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Please see Figures 1-4 The present invention provides the following technical solution: a device for quickly arranging products, including a base plate 1, a barrier 2 with an open side connected to the periphery of the base plate 1, a positioning plate 5 connected above the base plate 1, a plurality of evenly arranged positioning holes 3 on the positioning plate 5, the spacing and number of the positioning holes 3 being consistent with the spacing and number of the placement holes on the packaging box, and a detachable side guard 4 connected to the open side of the barrier 2.

[0026] By adopting the above technical solution, this utility model places more products than the number of positioning holes 3 onto the positioning plate 5, and then shakes the device horizontally to make the products fall into the positioning holes 3. Then, the side guard 4 is removed, and the excess products are poured out by tilting the device. Then, the packaging box is inverted onto the device, and the device is flipped to make the products fall into the placement holes inside the packaging box, thus arranging the products. This method has the advantages of low cost, high work efficiency, and low labor intensity compared with manual arrangement.

[0027] Specifically, the base plate 1, the enclosure 2, the side guardrails 4, and the positioning plate 5 are all made of plastic, preferably PVC. The base plate 1, the enclosure 2, and the positioning plate 5 can be glued together or formed by 3D printing.

[0028] By adopting the above technical solution, the product features low cost and light weight.

[0029] Specifically, the inner diameter of positioning hole 3 is 0.1mm larger than the outer diameter of the product.

[0030] By adopting the above technical solution, it is easier for the product to fall into the positioning hole 3.

[0031] Specifically, the two ends of the side guard 4 are respectively provided with insert blocks 41, and the opening side of the enclosure 2 is provided with slots 21 corresponding to the insert blocks 41.

[0032] By adopting the above technical solution, the side guard 4 can be detached through the cooperation of the insert 41 and the slot 21.

[0033] Example 2

[0034] The difference between this embodiment and embodiment 1 is that, specifically, the depth of the positioning hole 3 is 0.1 mm greater than the height of the product.

[0035] By adopting the above technical solution, on the one hand, when emptying excess products, it can be ensured that the products in the positioning hole 3 will not be poured out, and on the other hand, it can prevent two products from entering one positioning hole 3.

[0036] Example 3

[0037] The difference between this embodiment and embodiment 1 is that, specifically, the height of the enclosure 2 and the side guardrail 4 is 5-10 times the product height, and in this embodiment, it is preferably 5 times.

[0038] By adopting the above technical solution, the product can be prevented from being shaken out when the device is shaken horizontally.

[0039] The steps for using this utility model are as follows:

[0040] 1. Insert the side guard 4 into the enclosure 2 through the cooperation of the insert block 41 and the slot 21;

[0041] 2. Place the device flat, and then place 1.5-2 times the number of products in the positioning holes 3 onto the positioning plate 5;

[0042] 3. Lift the device and shake it horizontally until all the positioning holes 3 contain products;

[0043] 4. Remove the side guard 4, tilt the device, and pour out the excess product;

[0044] 5. Place the packaging box upside down on the device and flip the device over so that the product falls into the placement hole inside the packaging box.

[0045] In summary, this invention arranges products by placing more products than the number of positioning holes 3 onto the positioning plate 5, then horizontally shaking the device to allow the products to fall into the positioning holes 3. Next, the side guard 4 is removed, and the excess products are emptied by tilting the device. Finally, the packaging box is inverted onto the device, and the device is flipped to allow the products to fall into the placement holes inside the packaging box, thus arranging the products. This method is cost-effective, highly efficient, and less labor-intensive compared to manual arrangement. The inner diameter of the positioning hole 3 is 0.1mm larger than the outer diameter of the product, facilitating product placement. The depth of the positioning hole 3 is 0.1mm greater than the height of the product, ensuring that products within the positioning hole 3 are not spilled out when excess products are emptied, and preventing two products from entering one positioning hole 3. The height of the enclosure 2 and the side guard 4 is 5-10 times the height of the product, preventing products from being shaken out during horizontal shaking.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for rapidly arranging products, comprising a base plate, characterized in that: The base plate is connected to a fence with an opening on one side. A positioning plate is connected to the top of the base plate. The positioning plate has several evenly arranged positioning holes. A detachable side guard is connected to one side of the fence opening.

2. The device for rapidly arranging products according to claim 1, characterized in that: The base plate, enclosure, side rails, and positioning plate are all made of plastic.

3. The device for rapidly arranging products according to claim 1, characterized in that: The spacing and number of the positioning holes are the same as the spacing and number of the placement holes on the packaging box.

4. The device for rapidly arranging products according to claim 1, characterized in that: The inner diameter of the positioning hole is 0.1 mm larger than the outer diameter of the product.

5. The device for rapidly arranging products according to claim 1, characterized in that: The depth of the positioning hole is 0.1 mm greater than the height of the product.

6. The apparatus for rapidly arranging products according to claim 1, characterized in that: The height of the enclosure and side barriers is 5-10 times the height of the product.

7. The apparatus for rapidly arranging products according to claim 1, characterized in that: The two ends of the side guard are respectively provided with insert blocks.

8. The apparatus for rapidly arranging products according to claim 7, characterized in that: The enclosure has slots on the open side that correspond to the insert blocks.

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