Disc filling and sealing machine
Patent Information
- Application Number
- CN202522098464.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0002]粉末产品生产完成后,为保证运输过程中不受污染,需要对其进行灌装与封口处理,灌装封口过程中涉及到落杯、加料、清洁、封口以及出杯等工序,目前常采用的方法是设置直线式灌装封口机,沿直线输送方向依次设置若干加工工序,占地空间大,造价昂贵
转盘机构一次设置单工位容置槽,采用DD马达驱动转间歇转动,替代以往凸轮分割器、驱动电机以及链轮链条组件,简化结构,占用空间小,运行更加平稳;
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Figure CN224797355U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling and sealing technology, and in particular to a disc filling and sealing machine. Background Technology
[0002] After the powder products are produced, they need to be filled and sealed to ensure that they are not contaminated during transportation. The filling and sealing process involves steps such as cup dropping, material feeding, cleaning, sealing and cup discharging. The commonly used method is to set up a linear filling and sealing machine, which sets up several processing steps in sequence along the linear conveying direction. This method has a large footprint and is expensive.
[0003] Chinese patent application number 202410837071.0 discloses a disc-type high-efficiency fully automatic powder filling and sealing machine. The disc body has multiple support slots. Although it has a high production capacity, the structure corresponding to each processing step is complex and requires sufficient installation space. While the disc-type design requires less space than the linear design, the disc diameter is relatively large due to its multi-row operation, making it unsuitable for filling and sealing applications with low capacity requirements. The disc body supporting each processing step is a thin sheet, which needs to withstand a certain downward pressure during the feeding and cleaning processes, making it easily damaged. Furthermore, the feeding and cleaning processes require close contact with the cup rim; ensuring close contact without damaging the cup is a pressing problem. (Referring to...) Figure 5 The power element that drives the disc to rotate is a cam divider. The cam divider requires an additional drive motor and sprocket and chain assembly to transmit power, which is complex and requires more installation space.
[0004] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a disc filling and sealing machine. Utility Model Content
[0005] The main technical problem solved by this utility model is to provide a disc filling and sealing machine that integrates cup dropping, feeding, powder suction, film cutting and heat sealing and material discharge into one machine. It has complete functions, a compact structure, and occupies little space. It ensures a tight fit to the cup mouth without damaging the cup or the cup carrier.
[0006] To solve the above-mentioned technical problems, the present invention provides a disc filling and sealing machine, which includes a disc frame, a turntable mechanism mounted on the worktable of the disc frame, the turntable mechanism including a DD motor and a turntable driven by the DD motor to rotate, a plurality of receiving slots for holding cups are set at equal angles on the turntable, a lifting component is mounted on the worktable below the receiving slots, a power component for driving the lifting component to rise and fall is installed inside the disc frame, and a cup dropping device for dropping cups, a feeding device for filling powder into cups, a powder suction device for sucking away excess powder around the cup mouth, a film cutting and pre-sealing device for cutting film and heat-sealing it to the cup mouth, a secondary heat-sealing device for heat-sealing film, and a discharge device for transporting the sealed product. The lifting assembly includes a lifting plate, lifting columns, linear bearings, a cup carrier, a buffer cylinder, and a suction cup. The lifting plate is located below the worktable and is ring-shaped. Lifting columns, which are one-to-one with the turntable processing stations, are mounted on the lifting plate. Linear bearings are installed on the worktable, and the lifting columns pass through the linear bearings. A cup carrier is installed on the top of the lifting column, and the cup carrier is vertically aligned with the receiving groove at the processing station. The lifting columns are installed on the lifting plate. The lifting columns below the feeding device and the powder suction device are first connected to the buffer cylinder, and the buffer cylinder is then installed on the lifting plate. The buffer cylinder is connected to an external air circuit through a pipe, and a pressure control element is installed on the air circuit. A suction cup is installed on the top of the lifting column below the cup dropping device, and a vacuum line is connected below the suction cup.
[0007] Preferably, the power assembly includes a base, a rotating shaft, a servo motor, pulleys, a synchronous belt, a shaft clamp, a fisheye bearing, a sensor plate, and a sensor. The base is fixed to the internal base plate of the disc-shaped frame. The rotating shaft is horizontally rotatably mounted on the base via a bearing seat. The servo motor is also mounted on the base. Both the output shaft of the servo motor and the rotating shaft are equipped with pulleys, which are connected by a synchronous belt. Shaft clamps are mounted at both ends of the rotating shaft. Two fisheye bearings and a connecting shaft are assembled into a linkage assembly. The shaft clamps are rotatably connected to the fisheye bearing at one end of the linkage assembly, and the fisheye bearing at the other end of the linkage assembly is rotatably connected to the lifting plate of the lifting assembly. The servo motor drives the rotating shaft to rotate via the pulleys and the synchronous belt, and then drives the lifting plate to rise or fall via the linkage assembly. A sensor plate is also mounted on the rotating shaft, and a sensor for identifying the sensor plate is mounted on the base.
[0008] Preferably, the cup dropping device includes a cup dropping frame, a cup dropping tube, a cup rubbing module, a rotary cylinder, a tensioning wheel, and a photoelectric sensor. The cup dropping frame is installed on the vertical beam of the disc-shaped frame. The cup dropping frame has a cup dropping opening that is vertically opposite to the receiving slot. A cup dropping tube for storing stacked cups is installed on the cup dropping frame above the cup dropping opening. The inlet of the cup dropping tube is located outside the disc-shaped frame. Three sets of cup rubbing modules are installed around the cup dropping opening. The cup rubbing modules are driven to rotate synchronously by a rotary cylinder through a pulley assembly. The rotary cylinder is installed on the cup dropping frame. A tensioning wheel for adjusting the tension of the pulley assembly is also installed on the cup dropping frame. A photoelectric sensor for detecting the presence or absence of cups is also installed on the side of the cup dropping frame.
[0009] Preferably, the cup-rubbing module includes a cup-rubbing shaft vertically rotatably mounted on a cup-dropping frame, a cup-rubbing cam mounted on the cup-rubbing shaft, and a cup-rubbing blade. The cup-rubbing blade is located above the cup-rubbing cam. A cup-rubbing boss with a certain arc is provided on the rotating surface of the cup-rubbing cam. A cup-rubbing groove matching the thickness of the cup rim is provided between the cup-rubbing boss and the cup-rubbing blade. A cup-dropping notch is provided on the cup-rubbing blade above the cup-rubbing boss. The cup-dropping notches of multiple sets of cup-rubbing modules synchronously turn to face the cup. The outer diameter of the cup-dropping notch is larger than the diameter of the cup rim.
[0010] Preferably, the powder suction device includes a fixed base, an adsorption base, an elastic powder pressing component, and a powder suction tube. The fixed base is installed on the workbench, and the adsorption base is installed on the top of the fixed base. A circular groove is provided below the adsorption base, which is vertically opposite to the receiving groove. An elastic powder pressing component for pressing the powder in the cup is installed on the adsorption base at the circular groove. A powder suction tube is inserted into the fixed base, and the powder suction port of the powder suction tube communicates with the circular groove. The other end of the powder suction tube is connected to a negative pressure device. The elastic powder pressing component includes a connecting column, a powder pressing head, and a spring. The connecting column is hung at the circular groove, and the powder pressing head is installed at the lower end of the connecting column. A spring is sleeved on the connecting column above the powder pressing head. The lower end of the powder pressing head is conical.
[0011] Preferably, the discharge device includes a belt conveyor, a turntable cylinder, a tilting frame, a gripper cylinder, and cup grippers. The belt conveyor is set on the workbench, and a turntable cylinder is installed on the upright plate on one side of the belt conveyor. The turntable cylinder drives the tilting frame, and a gripper cylinder is installed on the tilting frame. Cup grippers are installed on the two gripper arms of the gripper cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are: The turntable mechanism is set with a single station receiving slot and is driven by a DD motor to rotate intermittently, replacing the previous cam divider, drive motor and sprocket and chain assembly, which simplifies the structure, occupies less space and runs more smoothly. The lifting assembly is driven by the power assembly to lift and support the cups at each processing station. Locally installed buffer cylinders ensure that the feeding device and powder suction device fit tightly against the cup mouth. If the pressure is too high, the air circuit of the buffer cylinder can adjust the air pressure to appropriately reduce the pressure and prevent damage to the cup and cup carrier. The cup-dropping device works in conjunction with the suction cup below to automatically rub the cups and drop them down one by one for subsequent powder addition; The powder suction device can elastically compress the powder inside the cup and suck away the powder around the cup opening for subsequent sealing. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a disc filling and sealing machine.
[0014] Figure 2 This is a top view of a disc filling and sealing machine.
[0015] Figure 3 This is a schematic diagram of the internal structure of a disc filling and sealing machine.
[0016] Figure 4 This is a schematic diagram of the rotary mechanism of a disc filling and sealing machine.
[0017] Figure 5 This is a schematic diagram of the cup dropping device of a disc filling and sealing machine.
[0018] Figure 6 This is a schematic diagram of the cup-rubbing module of a disc filling and sealing machine.
[0019] Figure 7 This is a schematic diagram of the powder suction device of a disc filling and sealing machine.
[0020] Figure 8 This is a schematic diagram of the elastic powder pressing component structure of a disc filling and sealing machine.
[0021] Figure 9 This is a schematic diagram of the discharge device of a disc filling and sealing machine.
[0022] The components include: 1. Disc-type frame; 2. Turntable mechanism; 21. DD motor; 22. Turntable; 20. Receiving slot; 3. Lifting assembly; 31. Lifting plate; 32. Lifting column; 33. Linear bearing; 34. Cup carrier; 35. Buffer cylinder; 36. Suction cup; 4. Power assembly; 41. Base; 42. Rotary shaft; 43. Servo motor; 44. Pulley; 45. Synchronous belt; 46. Shaft clamp; 47. Fisheye bearing; 48. Sensor plate; 49. Sensor; 5. Cup dropping device; 51. Cup dropping rack; 52. Cup dropping tube; 53. Cup rubbing module; 531. Cup rubbing rotating shaft; 532. Cup rubbing mechanism. Cam, 5320, Cup-rubbing boss, 533, Cup-rubbing blade, 5330, Cup-dropping notch, 530, Cup-rubbing groove, 54, Rotary cylinder, 55, Tensioning wheel, 56, Photoelectric sensor, 6, Feeding device, 7, Powder suction device, 71, Fixed base, 72, Adsorption base, 73, Elastic powder pressing assembly, 731, Connecting column, 732, Powder pressing head, 733, Spring, 74, Powder suction tube, 8, Film cutting and pre-sealing device, 9, Secondary heat sealing device, 10, Discharge device, 101, Belt conveyor line, 102, Turntable cylinder, 103, Tilting frame, 104, Gripper cylinder, 105, Cup gripper. Detailed Implementation
[0023] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0024] Please see Figures 1 to 9 The embodiments of this utility model include: A disc filling and sealing machine includes a disc frame 1, a turntable mechanism 2, a lifting assembly 3, a power assembly 4, a cup dropping device 5, a feeding device 6, a powder suction device 7, a film cutting and pre-sealing device 8, a secondary heat sealing device 9, and a discharge device 10.
[0025] A turntable mechanism 2 is installed on the worktable of the disc-type frame 1. The turntable mechanism 2 includes a DD motor 21 and a turntable 22 driven by the DD motor 21. The DD motor 21 drives the turntable 22 to rotate intermittently, replacing the previous cam divider, drive motor and sprocket chain assembly, simplifying the structure, occupying less space and making the operation more stable. Several receiving slots 20 for holding cups are set at equal angles on the turntable 22. A lifting component 3 is installed on the worktable below the receiving slots 20. The disc-type frame 1 is equipped with a lifting component 3 and a lowering component 4 that drives the lifting component 3. Around the rotation direction of the turntable 22, a cup dropping device 5 for dropping cups, a feeding device 6 for filling powder into cups, a powder suction device 7 for sucking up excess powder around the cup mouth, a film cutting and pre-sealing device 8 for cutting film and heat-sealing it to the cup mouth, a secondary heat-sealing device 9 for heat-sealing film, and a discharge device 10 for transporting the sealed product.
[0026] The lifting assembly 3 includes a lifting plate 31, lifting columns 32, linear bearings 33, a cup carrier 34, a buffer cylinder 35, and a suction cup 36. The lifting plate 31 is located below the worktable and is ring-shaped. Lifting columns 32 are mounted on the lifting plate 31, each corresponding to a processing station on the turntable 22. Linear bearings 33 are mounted on the worktable, and the lifting columns 32 pass through them. A cup carrier 34 is mounted on the top of the lifting column 32, and its vertical position is aligned with the receiving groove 20 at the processing station. The lifting columns 32 are installed onto the lifting plate 31. The lifting columns 32 below the feeding device 6 and the powder suction device 7 are first connected to the buffer cylinder 35, and the buffer cylinder 35 is then installed onto the lifting plate 31. On plate 31, buffer cylinder 35 is connected to an external air circuit through a pipe. A pressure control element is installed on the air circuit. A suction cup 36 is installed on the top of the lifting column 32 below the cup dropping device 5. A vacuum line is connected below the suction cup. When feeding or sucking powder, the lifting plate 31 is first driven upward by the power component 4. At this time, the cup is located inside the cup carrier 34. The feeding device 6 and the powder suction device 7 move down to contact the cup inside the cup carrier 34. Since the feeding device 6, the powder suction device 7 and the power component 4 are all fixed, the addition of buffer cylinder 35 can ensure that the feeding device 6 and the powder suction device 7 are tightly attached to the cup mouth. If the force is too great, the air circuit of buffer cylinder 35 can adjust the air pressure and appropriately reduce the pressure to prevent damage to the cup and the cup carrier 34.
[0027] The power assembly 4 includes a base 41, a rotating shaft 42, a servo motor 43, pulleys 44, a synchronous belt 45, a shaft clamp 46, a fisheye bearing 47, a sensing plate 48, and a sensor 49. The base 41 is fixed to the inner bottom plate of the disc-shaped frame 1. The rotating shaft 42 is horizontally rotatably mounted on the base 41 via a bearing seat. The servo motor 43 is also mounted on the base 41. Both the output shaft of the servo motor 43 and the rotating shaft 42 are equipped with pulleys 44, which are connected by a synchronous belt 45. The rotating shaft 42... The shaft is equipped with shaft clamps 46 at both ends, and two fisheye bearings 47 and a connecting shaft are assembled into a connecting rod assembly. The shaft clamps 46 are rotatably connected to the fisheye bearing at one end of the connecting rod assembly, and the fisheye bearing at the other end of the connecting rod assembly is rotatably connected to the lifting plate 31 of the lifting assembly 3. The servo motor 43 drives the rotating shaft 42 to rotate through a pulley and a synchronous belt, and then drives the lifting plate 31 to rise or fall through the connecting rod assembly. The rotating shaft 42 is also equipped with a sensor plate 48, and the base 41 is equipped with a sensor 49 for identifying the sensor plate 48.
[0028] The cup dropping device 5 includes a cup dropping rack 51, a cup dropping tube 52, a cup-rubbing module 53, a rotary cylinder 54, a tensioning wheel 55, and a photoelectric sensor 56. The cup dropping rack 51 is mounted on the vertical beam of the disc-shaped frame 1. The cup dropping rack 51 has a cup dropping opening that is vertically opposite to the receiving groove 20. The cup dropping rack 51 above the cup dropping opening is equipped with a cup dropping tube 52 for storing stacked cups. The inlet of the cup dropping tube 52 is located outside the disc-shaped frame 1. Three sets of cup-rubbing modules 53 are installed around the cup dropping opening. The cup-rubbing module 53 is driven to rotate synchronously by a rotary cylinder 54 via a pulley assembly. The rotary cylinder 54 is mounted on a cup-dropping frame 51, which is also equipped with a tensioning wheel 55 for adjusting the tension of the pulley assembly. The cup-rubbing module 53 includes a cup-rubbing shaft 531 vertically rotatably mounted on the cup-dropping frame 51, a cup-rubbing cam 532 mounted on the cup-rubbing shaft 531, and a cup-rubbing blade 533. The cup-rubbing blade 533 is located above the cup-rubbing cam 532, and a certain arc of rubbing motion is provided on the rotating surface of the cup-rubbing cam 532. A cup-rubbing boss 5320 and a cup-rubbing blade 533 are provided with a cup-rubbing groove 530 that matches the thickness of the cup rim. The cup-rubbing blade 533 above the cup-rubbing boss 5320 is provided with a cup-dropping notch 5330. During the rotation driven by the rotary cylinder 54, the cup-dropping notches 5330 of the multiple cup-rubbing modules 53 synchronously turn to face the cup. The outer diameter of the cup-dropping notch 5330 is larger than the diameter of the cup rim, allowing the cup to fall from the cup-dropping notch 5330 onto the cup-rubbing blade. On the cup protrusion 5320, the cup-rubbing shaft 531 continues to rotate, the cup-dropping notch 5330 rotates out, the other areas of the cup-rubbing blade 533 rotate to below the opening of the previous cup, blocking the next cup, the cup-rubbing protrusion 5320 rotates out, and the bottom cup can fall into the lower receiving groove 20. The pulley assembly includes a toothed pulley installed on the cup-rubbing shaft 531 and the rotary cylinder 54 turntable, and a toothed belt synchronously connected to the toothed pulley. A photoelectric sensor 56 for detecting whether there is a cup is also installed on the side of the cup dropper 51.
[0029] The powder suction device 7 includes a fixed base 71, an adsorption base 72, an elastic powder pressing component 73, and a powder suction tube 74. The fixed base 71 is installed on the workbench. The adsorption base 72 is installed on the top of the fixed base 71. A circular groove is provided below the adsorption base 72, which is vertically opposite to the receiving groove 20. An elastic powder pressing component 73 for pressing the powder in the cup is installed on the adsorption base 72 at the circular groove. The powder suction tube 74 is inserted into the fixed base 71. The powder suction port of the powder suction tube 74 communicates with the circular groove. The other end of the powder suction tube 74 is connected to a negative pressure device. The elastic powder pressing component 73 includes a connecting column 731, a powder pressing head 732, and a spring 733. The connecting column 731 is hung at the circular groove. The powder pressing head 732 is installed at the lower end of the connecting column 731. The spring 733 is sleeved on the connecting column 731 above the powder pressing head 732. The lower end of the powder pressing head 732 is conical.
[0030] The discharge device 10 includes a belt conveyor 101, a turntable cylinder 102, a tilting frame 103, a gripper cylinder 104, and a cup gripper 105. The belt conveyor 101 is mounted on a workbench. The turntable cylinder 102 is mounted on a vertical plate on one side of the belt conveyor 101. The turntable cylinder 102 drives the tilting frame 103. The gripper cylinder 104 is mounted on the tilting frame 103. The two gripper arms of the gripper cylinder 104 are equipped with cup grippers 105. The turntable cylinder 102 and the gripper cylinder 104 work together to grab and transport the products from the receiving slot 20 onto the belt conveyor 101.
[0031] When this rotary filling and sealing machine is in operation, the DD motor 21 drives the turntable 22 to rotate, the receiving groove 20 rotates to the cup dropping device 5, the power component 4 drives the lifting component 3 to move upward, the suction cup 36 is in the upper position, and the cup dropping tube 52 stores stacked cups. During the rotation of multiple cup-rubbing modules 53 driven by the rotary cylinder 54, the cups can fall from the cup dropping notch 5330 onto the cup-rubbing boss 5320. The cup-rubbing shaft 531 continues to rotate, the cup dropping notch 5330 rotates out, the other areas of the cup-rubbing blades 533 rotate to below the cup opening of the previous cup, blocking the next cup, the cup-rubbing boss 5322 rotates out, and the bottom cups can fall into the lower receiving groove 20. The suction cup 36 picks up the cups, the power component 4 drives the lifting component 3 to move downward, the photoelectric sensor 56 detects whether there are cups in the receiving groove 20, the DD motor 21 drives the turntable 22 to rotate, and the receiving groove 20 continues to rotate to the feeding position. At device 6, the feeding device 6 fills the cup with powder. The receiving trough 20 continues to rotate to the powder suction device 7. The elastic powder pressing component 73 presses the powder in the cup downwards. The powder suction pipe 74 uses negative pressure to suction the powder around the cup opening. When feeding or suctioning powder, the lifting plate 31 is first driven upward by the power component 4. At this time, the cup is located in the cup carrier 34. The addition of the buffer cylinder 35 can ensure that the feeding device 6 and the powder suction device 7 are tightly attached to the cup opening. If the force is too great, the air passage of the buffer cylinder 35 can adjust the air pressure and appropriately reduce the pressure to avoid damaging the cup and the cup carrier 34. The receiving trough 20 continues to rotate to the film cutting and pre-sealing device 8, cuts the film and pre-heat seals it to the cup opening. The receiving trough 20 continues to rotate to the secondary heat sealing device 9, heat seals the film. The receiving trough 20 continues to rotate to the discharge device 10, grabs, flips and transports the product to the belt conveyor line 101 for output.
[0032] This utility model relates to a disc filling and sealing machine, which integrates cup dropping, feeding, powder suction, film cutting and heat sealing and discharge into one unit. It has complete functions, compact structure and small space occupation. The lifting component is used to support the cups at each processing station, and the buffer cylinder can match the appropriate pressure to ensure a tight fit to the cup mouth without damaging the cup and the cup carrier.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A disc filling and sealing machine, characterized in that: The device includes a disc-type frame, a turntable mechanism mounted on the worktable of the disc-type frame, the turntable mechanism including a DD motor and a turntable driven by the DD motor to rotate, several receiving slots for holding cups are set at equal angles on the turntable, a lifting component is mounted on the worktable below the receiving slots, a power component for driving the lifting component to rise and fall is installed inside the disc-type frame, and a cup dropping device for dropping cups, a feeding device for filling powder into cups, a powder suction device for sucking up excess powder around the cup mouth, a film cutting and pre-sealing device for cutting film and heat-sealing it to the cup mouth, a secondary heat-sealing device for heat-sealing film, and a discharge device for transporting the sealed product. The lifting assembly includes a lifting plate, lifting columns, linear bearings, a cup carrier, a buffer cylinder, and a suction cup. The lifting plate is located below the worktable and is ring-shaped. Lifting columns, which are one-to-one with the turntable processing stations, are mounted on the lifting plate. Linear bearings are installed on the worktable, and the lifting columns pass through the linear bearings. A cup carrier is installed on the top of the lifting column, and the cup carrier is vertically aligned with the receiving groove at the processing station. The lifting columns are installed on the lifting plate. The lifting columns below the feeding device and the powder suction device are first connected to the buffer cylinder, and the buffer cylinder is then installed on the lifting plate. The buffer cylinder is connected to an external air circuit through a pipe, and a pressure control element is installed on the air circuit. A suction cup is installed on the top of the lifting column below the cup dropping device, and a vacuum line is connected below the suction cup.
2. The disc filling and sealing machine according to claim 1, characterized in that: The power assembly includes a base, a rotating shaft, a servo motor, pulleys, a synchronous belt, a shaft clamp, a fisheye bearing, a sensor plate, and a sensor. The base is fixed to the internal base plate of the disc-shaped frame. The rotating shaft is horizontally mounted on the base via a bearing seat. The servo motor is also mounted on the base. Both the output shaft of the servo motor and the rotating shaft are equipped with pulleys, which are connected by a synchronous belt. Shaft clamps are mounted at both ends of the rotating shaft. Two fisheye bearings and a connecting shaft are assembled into a linkage assembly. The shaft clamps are rotatably connected to the fisheye bearing at one end of the linkage assembly, and the fisheye bearing at the other end of the linkage assembly is rotatably connected to the lifting plate of the lifting assembly. The servo motor drives the rotating shaft to rotate via the pulleys and the synchronous belt, and then drives the lifting plate to rise or fall via the linkage assembly. A sensor plate is also mounted on the rotating shaft, and a sensor for identifying the sensor plate is mounted on the base.
3. The disc filling and sealing machine according to claim 1, characterized in that: The cup dropping device includes a cup dropping frame, a cup dropping tube, a cup rubbing module, a rotary cylinder, a tensioning wheel, and a photoelectric sensor. The cup dropping frame is installed on the vertical beam of the disc-shaped frame. The cup dropping frame has a cup dropping opening that is vertically opposite to the receiving slot. A cup dropping tube for storing stacked cups is installed on the cup dropping frame above the cup dropping opening. The inlet of the cup dropping tube is located outside the disc-shaped frame. Three sets of cup rubbing modules are installed around the cup dropping opening. The cup rubbing modules are driven to rotate synchronously by a rotary cylinder through a pulley assembly. The rotary cylinder is installed on the cup dropping frame. A tensioning wheel for adjusting the tension of the pulley assembly is also installed on the cup dropping frame. A photoelectric sensor for detecting the presence or absence of cups is also installed on the side of the cup dropping frame.
4. A disc filling and sealing machine according to claim 3, characterized in that: The cup-rubbing module includes a cup-rubbing shaft vertically rotatably mounted on a cup-dropping rack, a cup-rubbing cam mounted on the cup-rubbing shaft, and a cup-rubbing blade. The cup-rubbing blade is located above the cup-rubbing cam. A cup-rubbing boss with a certain arc is provided on the rotating surface of the cup-rubbing cam. A cup-rubbing groove matching the thickness of the cup rim is provided between the cup-rubbing boss and the cup-rubbing blade. A cup-dropping notch is provided on the cup-rubbing blade above the cup-rubbing boss. The cup-dropping notches of multiple sets of cup-rubbing modules synchronously turn to face the cup. The outer diameter of the cup-dropping notch is larger than the diameter of the cup rim.
5. A disc filling and sealing machine according to claim 1, characterized in that: The powder suction device includes a fixed base, an adsorption base, an elastic powder pressing component, and a powder suction tube. The fixed base is installed on the workbench, and the adsorption base is installed on the top of the fixed base. A circular groove is provided below the adsorption base, which is vertically opposite to the receiving groove. An elastic powder pressing component for pressing the powder in the cup is installed on the adsorption base at the circular groove. A powder suction tube is inserted into the fixed base, and the powder suction port of the powder suction tube communicates with the circular groove. The other end of the powder suction tube is connected to a negative pressure device. The elastic powder pressing component includes a connecting column, a powder pressing head, and a spring. The connecting column is hung at the circular groove, and the powder pressing head is installed at the lower end of the connecting column. A spring is sleeved on the connecting column above the powder pressing head. The lower end of the powder pressing head is conical.
6. A disc filling and sealing machine according to claim 1, characterized in that: The discharge device includes a belt conveyor, a turntable cylinder, a tilting frame, a gripper cylinder, and cup grippers. The belt conveyor is set on the workbench. A turntable cylinder is installed on the upright plate on one side of the belt conveyor. The turntable cylinder drives the tilting frame. A gripper cylinder is installed on the tilting frame. Cup grippers are installed on the two gripper arms of the gripper cylinder.
Citation Information
Patent Citations
Disc type high efficiency full-automatic powder filling and sealing machine
CN118618671B