Stacking and pressing shaping device
Patent Information
- Application Number
- CN202521993058.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0002]现有包装码垛系统,无论是人工包装码垛系统或自动包装码垛系统,因包装的连续性,都需静置存放一段时间,排出包装袋中的多余气体,但效果有限
[0017]本实用新型提供的一种码垛压包整形装置,通过该装置的设置,托盘物料或其他需整形的物料通过叉车放进振动平台上方,通过振动使袋内物料振平,并通过上方压包装置压住物料实现挤压包装袋,排出袋内多余气体,并使整体码垛高度降低,提供空间利用率;通过双气缸连杆提供动力,环保节约无污染;采用多轮定位平移机构,保证压力方向一致;振动平台和压缩装置复合作用,保证压缩效果更好,效率更高。
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Figure CN224797389U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of automatic batching production line for refractory materials, and particularly relates to a palletizing, pressing and shaping device. Background Technology
[0002] Existing packaging palletizing systems, whether manual or automated, require a period of time to allow excess gas to escape from the packaging bags due to the continuous nature of the packaging process, but the effect is limited.
[0003] The reasons for these problems are as follows: 1. During packaging, the bag opening is sealed to prevent dust from escaping and causing pollution, thus creating a closed space; 2. As materials are added, both air and materials fill the packaging bag; 3. After sewing, a large amount of air remains in the bag; 4. To ensure packaging efficiency, the bags are stacked directly after packaging. More advanced equipment may include full-bag equipment, but the air removal from the bags is still not ideal. Utility Model Content
[0004] The purpose of this invention is to provide a palletizing and shaping device that can level pallet materials, squeeze out air from pallet packaging bags, compress pallet height, reduce space waste, and solve existing problems.
[0005] This utility model is implemented as follows: a palletizing, pressing, and shaping device, comprising:
[0006] A support body, on which a positioning bracket is slidably fitted;
[0007] The flattening platform is fixedly installed on the positioning bracket and is used to press and flatten the material package;
[0008] The connecting bracket is movably mounted on the pressing platform and is used to adjust the moving height of the flattening platform;
[0009] A vibrating table, mounted on the main support frame, is used to vibrate and level material packages.
[0010] The control cabinet is fixedly installed on the support body near the vibration table and is used to control the operating status of the equipment.
[0011] A drive cylinder is fixedly installed on the top of the support body, and the connecting bracket is also connected to the output shaft of the drive cylinder for adjusting the position of the flattening platform.
[0012] As a further embodiment of this utility model, the flattening platform is a platform composed of a first frame and a pressing plate.
[0013] As a further embodiment of this utility model, the positioning bracket consists of a second frame and 16 positioning wheels, which are used to position the flattening platform.
[0014] As a further embodiment of this utility model, the vibration table consists of a loading platform, a base, and two vibration motors.
[0015] As a further embodiment of this utility model, the control cabinet also includes a control system for controlling the vibration time, the cylinder pressing time, the vibration force, the pressing pressure, the pressing speed, and the number of vibration pressing cycles.
[0016] As a further embodiment of this invention, the number of driving cylinders is two.
[0017] This utility model provides a palletizing and shaping device. With this device, palletized materials or other materials requiring shaping are placed on a vibrating platform using a forklift. Vibration flattens the material inside the bag, and the pressing device above compresses the material, squeezing the packaging bag to expel excess gas and reduce the overall palletizing height, thus improving space utilization. Power is provided by a dual-cylinder linkage, making it environmentally friendly, economical, and pollution-free. A multi-wheel positioning and translation mechanism ensures consistent pressure direction. The combined action of the vibrating platform and the compression device ensures better compression effect and higher efficiency. Attached Figure Description
[0018] Figure 1 A plan view of a palletizing and shaping device provided in one direction for an embodiment of this utility model;
[0019] Figure 2 A plan view of a palletizing and shaping device provided in an embodiment of this utility model from another direction;
[0020] Figure 3 This is a top view of a palletizing and shaping device provided in an embodiment of the present utility model.
[0021] In the attached diagram: 1. Support body; 2. Flattening platform; 3. Connecting support; 4. Positioning support; 5. Vibration table; 6. Control cabinet; 7. Drive cylinder. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0023] It is understood that the terms “first” and “second” as used herein may be used to describe various elements, but unless otherwise stated, these elements are not limited by these terms. These terms are used only to distinguish one element from another.
[0024] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0025] like Figures 1 to 3 As shown, a palletizing and shaping device according to an embodiment of the present invention includes:
[0026] The bracket body 1 has a positioning bracket 4 that slides on the bracket body 1.
[0027] The flattening platform 2 is fixedly installed on the positioning bracket 4 and is used to press and flatten the material package;
[0028] The connecting bracket 3 is movably mounted on the pressing platform 2 and is used to adjust the moving height of the flattening platform 2;
[0029] Vibration table 5, mounted on the support body 1, is used to vibrate and level the material package;
[0030] The control cabinet 6 is fixedly installed on the support body 1 on the side close to the vibration table 5, and is used to control the operating status of the equipment;
[0031] The drive cylinder 7 is fixedly installed on the top of the bracket body 1, and the connecting bracket 3 is also connected to the output shaft of the drive cylinder 7 for adjusting the position of the flattening platform 2;
[0032] like Figures 1 to 3 As shown, as a further embodiment of this utility model, the flattening platform 2 is a platform composed of a first frame and a pressing plate;
[0033] like Figures 1 to 3 As shown, as a further embodiment of this utility model, the positioning bracket 4 consists of a second frame and 16 positioning wheels, used to position the flattening platform 2.
[0034] like Figures 1 to 3 As shown, in a further embodiment of this utility model, the vibration table 5 consists of a loading platform, a base, and two vibration motors;
[0035] like Figures 1 to 3 As shown, as a further embodiment of the present invention, the control cabinet 6 also includes a control system for controlling the vibration time, the cylinder pressing time, the vibration force, the pressing pressure, the pressing speed, and the number of vibration pressing cycles.
[0036] like Figures 1 to 3 As shown, in a further embodiment of this utility model, the number of drive cylinders 7 is two;
[0037] In this embodiment of the utility model, in actual application, a manual forklift places the palletized material onto the vibrating table 5, and starts it with a one-button press via remote control. The vibrating table 5 vibrates for a period of time (preset). After the vibration stops, the drive cylinder 7 pushes the flattening platform 2 downward to perform pressing (preset pressing time). After pressing, the drive cylinder 7 rises. The above actions can be performed according to the set number of cycles.
[0038] With this device, palletized materials or other materials that need to be shaped are placed on the vibrating platform by a forklift. The vibration flattens the material inside the bag, and the pressing device above presses down on the material to squeeze the packaging bag, expel excess gas from the bag, and reduce the overall stacking height, thus improving space utilization.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A palletizing, pressing, and shaping device, characterized in that, include: The support body (1) has a positioning bracket (4) that is slidably fitted on it; The flattening platform (2) is fixedly installed on the positioning bracket (4) and is used to press and flatten the material package; The connecting bracket (3) is movably mounted on the flattening platform (2) and is used to adjust the moving height of the flattening platform (2); A vibration table (5) is set on the main body of the support (1) and is used to vibrate and level the material package; The control cabinet (6) is fixedly installed on the support body (1) on the side close to the vibration table (5) and is used to control the operating status of the equipment. A drive cylinder (7) is fixedly installed on the top of the bracket body (1), and the connecting bracket (3) is also connected to the output shaft of the drive cylinder (7) for adjusting the position of the flattening platform (2).
2. The palletizing, pressing, and shaping device according to claim 1, characterized in that, The flattening platform (2) is a platform consisting of a first frame and a pressing plate.
3. The palletizing, pressing, and shaping device according to claim 1, characterized in that, The positioning bracket (4) consists of a second frame and 16 positioning wheels, and is used to position the flattening platform (2).
4. The palletizing, pressing, and shaping device according to claim 1, characterized in that, The vibration table (5) consists of a loading platform, a base and two vibration motors.
5. The palletizing, pressing, and shaping device according to claim 1, characterized in that, The control cabinet (6) also includes a control system for controlling the vibration time, the cylinder pressing time, the vibration force, the pressing pressure, the pressing speed, and the number of vibration pressing cycles.
6. The palletizing, pressing, and shaping device according to claim 1, characterized in that, The number of drive cylinders (7) is two.