Powder unpacking and feeding device
Patent Information
- Application Number
- CN202522432185.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0004]该操作步骤进行中,需要工作人员手动割开包装袋以及投料,劳动强度大,效率低下的同时,也因工作人员身边常放有用于割开包装袋的刀具,容易造成划伤或割伤的情况,有安全生产隐患,因此为了解决上述的技术问题,本申请提出了一种粉体拆包投料装置
[0011]与现有技术相比,本实用新型的有益效果是:采用活动座、摆动盘、裁刀和下压气缸的设置,工作时,将装有粉体的包装袋放置在倾斜的摆动盘上,此时包装袋会因重力的作用自然处于摆动盘的最低点且与导板相接触,此时开启下压气缸,下压气缸带动裁刀对包装袋靠近导板的一端切出几个开口,包装袋内的粉体可随着开口通过重力自然流入到接料漏斗内,防止工作人员割开包装袋时划伤手指,也无需工作人员割开包装袋后进行手动投料,降低了劳动强度,提高了工作效率。
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Figure CN224797401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder processing equipment technology, and in particular to a powder unpacking and feeding device. Background Technology
[0002] Powder unpacking is a common step in powder processing. It usually involves opening the bagged powder before processing, removing the powder, and conveying it to the subsequent powder processing system. It is a common work step in modern industry and is usually done manually.
[0003] When using bagged powdered materials, workers need to first use a knife to cut a notch in the packaging bag, then lift the bag and flip it over so that the notch in the packaging bag faces the ground or the mixing drum where the powdered materials are mixed, so that the powdered materials in the packaging bag flow out of the packaging bag through the notch.
[0004] During this operation, workers need to manually cut open the packaging bags and feed the materials. This is labor-intensive and inefficient. In addition, the knives used to cut open the packaging bags are always nearby, which can easily cause cuts or injuries, posing a safety hazard. Therefore, in order to solve the above-mentioned technical problems, this application proposes a powder unpacking and feeding device. Utility Model Content
[0005] The purpose of this utility model is achieved through the following means: a powder unpacking and feeding device, including a frame, a feeding hopper, a loading component, and an unpacking component. The feeding hopper is installed in the middle of the frame. The loading component is movably arranged above the feeding hopper. The unpacking component is fixed above the loading component. The loading component includes a movable seat, a swing disk, and a servo motor. The movable seat is movably inclined above the feeding hopper. The swing disk is movably arranged on the bottom surface of the movable seat. The top surface of the swing disk is provided with a loading groove. An arrow-shaped guide plate is provided at the end of the swing disk near the lowest point of the movable seat in the inclined direction. The servo motor is installed at the end of the movable seat away from the guide plate. The end of the swing disk away from the guide plate is connected to the output end of the servo motor. The unpacking component includes a cutter and a pressing cylinder. The cutter is movably arranged above the swing disk. The pressing cylinder is arranged above the cutter. The swing disk and the movable seat are provided with clearance openings at the ends near the cutter. The lower edge of the cutter adopts a barbed structure.
[0006] In a further embodiment of the above description, a mounting platform is connected to the top of the frame, and a pressing cylinder is fixedly installed on the top surface of the mounting platform. The output end of the pressing cylinder passes through the mounting platform and is connected to the top surface of the cutter. A waste bag recycling bin is provided at the lower end of the frame near the servo motor. Anti-fall baffles are inclined on both sides of the top of the waste bag recycling bin. A clearance position is provided at the end of the mounting platform near the swing plate.
[0007] In a further embodiment of the above description, the top surface of the cutter is provided with guide posts at both ends, the upper end of the guide posts extends toward the mounting platform, and the top surface of the mounting platform is provided with limiting holes that match the guide posts near the guide posts.
[0008] In the above description, as a further embodiment, slide rails are installed on both sides of the frame near the movable seat, and connecting seats are fixed on both sides of the movable seat. The bottom surface of the connecting seat slides in cooperation with the slide rail through a slider, and one end of the slide rail extends away from the servo motor.
[0009] In a further embodiment of the above description, a transmission screw is rotatably provided on one side of the frame near the slide rail. A linkage block is fixedly installed on the side wall of the connecting seat. The lower end of the linkage block extends toward the transmission screw, and the linkage block and the transmission screw are threaded together. A drive motor is provided at one end of the transmission screw. The drive motor is fixedly installed on the frame, and the rotating shaft of the drive motor is connected to the transmission screw.
[0010] In a further embodiment of the above description, the end of the frame away from the mounting base is provided with a support platform. The top edge of the support platform is provided with a U-shaped enclosure. The opening of the U-shaped enclosure faces the mounting base. The top surface of the support platform is higher than the highest point of the swing plate. A push cylinder is provided on the side of the U-shaped enclosure away from the frame. A push plate is provided inside the U-shaped enclosure near the push cylinder. The push plate is connected to the output end of the push cylinder. A screen cover is detachably installed on the upper end of the receiving funnel.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: By adopting the configuration of a movable seat, a swing plate, a cutter, and a pressing cylinder, during operation, the packaging bag containing powder is placed on the inclined swing plate. At this time, the packaging bag will naturally be at the lowest point of the swing plate and in contact with the guide plate due to gravity. Then, the pressing cylinder is activated, and the pressing cylinder drives the cutter to cut several openings at the end of the packaging bag near the guide plate. The powder inside the packaging bag can flow naturally into the receiving funnel through the openings by gravity, preventing workers from cutting their fingers when cutting the packaging bag. It also eliminates the need for workers to manually feed the powder after cutting the packaging bag, reducing labor intensity and improving work efficiency. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of a powder unpacking and feeding device according to the present invention; Figure 2 This is an exploded structural diagram of a powder unpacking and feeding device according to the present invention; Figure 3 This is an exploded view of the independent structure of the loading component in the powder unpacking and feeding device of this utility model; Figure 4This is a working effect diagram of the powder unpacking and feeding device of this utility model in the bagging state; In the diagram: 1-frame, 2-feeding hopper, 3-movable seat, 4-swinging disc, 5-servo motor; 6-Loading slot, 7-Guide plate, 8-Cutter, 9-Pressing cylinder, 10-Allowing opening, 11-Mounting platform; 12-Waste bag recycling bin, 13-Anti-fall baffle, 14-Allowing space, 15-Guide post, 16-Limiting hole; 17-Slide rail, 18-Connecting seat, 19-Slider, 20-Transmission screw, 21-Linkage block; 22-Drive motor, 23-Support platform, 24-U-shaped enclosure, 25-Extend cylinder, 26-Push plate; 27-Screen cover. Detailed Implementation
[0013] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0014] For this embodiment, please refer to Figures 1-4 The specific implementation of the powder unpacking and feeding device includes a frame 1, a feeding hopper 2, a loading component and an unpacking component. The feeding hopper 2 is installed in the middle of the frame 1. The loading component is movably arranged above the feeding hopper 2. The unpacking component is fixed above the loading component. The loading component includes a movable seat 3, a swing disk 4 and a servo motor 5. The movable seat 3 is movably inclined above the feeding hopper 2. The swing disk 4 is movably arranged on the bottom surface of the movable seat 3. The top surface of the swing disk 4 is provided with a loading groove 6. The end of the swing disk 4 near the lowest point of the inclined direction of the movable seat 3 is provided with an arrow-shaped guide plate 7. The servo motor 5 is installed at the end of the movable seat 3 away from the guide plate 7. The end of the swing disk 4 away from the guide plate 7 is connected to the output end of the servo motor 5. The unpacking component includes a cutter 8 and a pressing cylinder 9. The cutter 8 is movably arranged above the swing disk 4. The pressing cylinder 9 is arranged above the cutter 8. The swing disk 4 and the movable seat 3 are provided with a clearance opening 10 near the cutter 8. The lower edge of the cutter 8 adopts a barbed structure. Specifically, during operation, the packaging bag will naturally be at the lowest point of the swing plate 4 due to gravity and will be in contact with the guide plate 7 for limitation. At this time, the pressing cylinder 9 is activated. When the pressing cylinder 9 drives the cutter 8 to move towards the packaging bag, the barb on the lower edge of the cutter 8 will first pierce into the packaging bag, opening the opening of the packaging bag while fixing the packaging bag. As the pressure continues, the lower edge of the cutter 8 will contact the edge of the packaging bag, thereby cutting the packaging bag. The powder will flow into the feeding funnel 2 by gravity through the cut opening.
[0015] A mounting platform 11 is connected above the frame 1. A pressing cylinder 9 is fixedly installed on the top surface of the mounting platform 11. The output end of the pressing cylinder 9 passes through the mounting platform 11 and is connected to the top surface of the cutter 8. A waste bag recycling box 12 is provided at the lower end of the frame 1 near the servo motor 5. Anti-fall baffles 13 are inclined on both sides of the top of the waste bag recycling box 12. A clearance position 14 is provided at the end of the mounting platform 11 near the swing plate 4. Specifically, after the powder flows out of the packaging bag, the pressing cylinder 9 drives the cutter 8 to reset, the servo motor 5 starts, and drives the swing plate 4 to flip towards the waste bag recycling bin 12, pouring the cut packaging bag into the waste bag recycling bin 12.
[0016] The top surface of the cutter 8 is provided with guide posts 15 at both ends. The upper end of the guide post 15 extends toward the mounting platform 11. The top surface of the mounting platform 11 is provided with a limiting hole 16 that matches the guide post 15. The frame 1 is equipped with slide rails 17 on both sides near the movable seat 3. The movable seat 3 is fixedly provided with connecting seats 18 on both sides. The bottom surface of the connecting seat 18 slides with the slide rail 17 through the slider 19. One end of the slide rail 17 extends away from the servo motor 5. A transmission screw 20 is rotatably provided on one side of the frame 1 near the slide rail 17. A linkage block 21 is fixedly installed on the side wall of the connecting seat 18. The lower end of the linkage block 21 extends toward the transmission screw 20, and the linkage block 21 is threadedly engaged with the transmission screw 20. A drive motor 22 is provided at one end of the transmission screw 20. The drive motor 22 is fixedly installed on the frame 1, and the rotation shaft of the drive motor 22 is connected to the frame 1. Specifically, the limit range of the movement at both ends of the transmission screw 20 corresponds to the working range of the movable seat 3. When the movable seat 3 moves to the limit distance of the transmission screw 20 near the cutter 8, the clearance opening 10 on the swing plate 4 and the movable seat 3 will correspond to the cutter 8. When the movable seat 3 moves to the end of the transmission screw 20 near the support platform 23, it will facilitate the falling of the packaging bag containing powder on the support platform 23 onto the swing plate 4. The frame 1 is provided with a support platform 23 at the end away from the mounting base. The top edge of the support platform 23 is provided with a U-shaped enclosure 24. The opening of the U-shaped enclosure 24 is set towards the mounting base. The top surface of the support platform 23 is higher than the highest point of the swing plate 4. A push cylinder 25 is provided on the side of the U-shaped enclosure away from the frame 1. A push plate 26 is provided inside the U-shaped enclosure 24 near the push cylinder 25. The push plate 26 is connected to the output end of the push cylinder 25. A screen cover 27 is detachably installed on the upper end of the receiving funnel. Specifically, after transferring the packaging bag to the waste bag recycling bin 12, the drive motor 22 is turned on. The drive motor 22 drives the screw to rotate. At this time, through the cooperation of the linkage block 21 and the screw, the movable seat 3 and the swing plate 4 are moved towards the support platform 23. After moving to the limit area, the staff places the packaging bag containing powder on the support platform 23, turns on the ejection cylinder 25, and ejects the packaging bag, which falls onto the top surface of the swing plate 4.
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0018] Furthermore, in the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] Finally, it should be noted that the above embodiments are merely specific implementations of this utility model, used to illustrate the technical solution of this utility model, and not to limit it. The protection scope of this utility model is not limited thereto. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this utility model. These modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A powder unpacking and feeding device, comprising a frame, a feeding hopper, a loading assembly, and an unpacking assembly, wherein the feeding hopper is installed in the middle of the frame, the loading assembly is movably disposed above the feeding hopper, and the unpacking assembly is fixedly disposed above the loading assembly, characterized in that: The loading assembly includes a movable seat, a swing plate, and a servo motor. The movable seat is movably tilted above the feeding hopper, and the swing plate is movably mounted on the bottom surface of the movable seat. The top surface of the swing plate has a loading groove. An arrow-shaped guide plate is provided at the end of the swing plate near the lowest point of the movable seat in the tilt direction. The servo motor is mounted at the end of the movable seat away from the guide plate, and the end of the swing plate away from the guide plate is connected to the output end of the servo motor. The unpacking assembly includes a cutter and a pressing cylinder. The cutter is movably mounted above the swing plate, and the pressing cylinder is located above the cutter. The swing plate and the movable seat have clearance openings at the ends near the cutter, and the lower edge of the cutter adopts a barbed structure.
2. The powder unpacking and feeding device according to claim 1, characterized in that: A mounting platform is connected to the top of the frame. The pressing cylinder is fixedly installed on the top surface of the mounting platform. The output end of the pressing cylinder passes through the mounting platform and is connected to the top surface of the cutter. A waste bag recycling bin is provided at the lower end of the frame near the servo motor. Anti-fall baffles are inclined on both sides of the top of the waste bag recycling bin. A clearance position is provided at the end of the mounting platform near the swing plate.
3. The powder unpacking and feeding device according to claim 2, characterized in that: The top surface of the cutter is provided with guide posts at both ends, the upper end of the guide posts extends toward the mounting platform, and the top surface of the mounting platform is provided with limiting holes that match the guide posts near the guide posts.
4. The powder unpacking and feeding device according to claim 1, characterized in that: The frame is equipped with slide rails on both sides near the movable seat. Connecting seats are fixed on both sides of the movable seat. The bottom surface of the connecting seat slides with the slide rail through a slider. One end of the slide rail extends away from the servo motor.
5. A powder unpacking and feeding device according to claim 4, characterized in that: A transmission screw is rotatably provided on one side of the frame near the slide rail. A linkage block is fixedly installed on the side wall of the connecting seat. The lower end of the linkage block extends toward the transmission screw, and the linkage block and the transmission screw are threaded together. A drive motor is provided at one end of the transmission screw. The drive motor is fixedly installed on the frame, and the rotation shaft of the drive motor is connected to the transmission screw.
6. The powder unpacking and feeding device according to claim 1, characterized in that: The frame is provided with a support platform at the end away from the mounting base. The top edge of the support platform is provided with a U-shaped enclosure. The opening of the U-shaped enclosure is set towards the mounting base. The top surface of the support platform is higher than the highest point of the swing plate. A push cylinder is provided on the side of the U-shaped enclosure away from the frame. A push plate is provided inside the U-shaped enclosure near the push cylinder. The push plate is connected to the output end of the push cylinder. A screen cover is detachably installed on the upper end of the receiving funnel.