A new packing structure of an external electric control coiled tube machine
Patent Information
- Application Number
- CN202522184313.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0006]本实用新型提供一种外置电控的盘管机新型包装结构，用以解决现有技术中外置电控的盘管机新型包装结构，包装上只有电机限位结构，没有电机控制器的限位结构，在运输过程中路况的颠簸导致碰撞，易碰伤电机转轴等技术问题
[0017]1、本实用新型定位板上设置多个电机安装槽和多个电控器安装槽，若干个电机安装槽和若干个电控器安装槽分别排布成一列，每一列的电机安装槽的一侧布置一列的电控器安装槽，每一列的电机安装槽的另一侧的设置一长条形的引线安装槽，每个电机安装槽都设置有一个连接过道连通引线安装槽，每个电机嵌装在一个电机安装槽里且电机引线穿过连接过道进入到长条形的引线安装槽；每个电控器安装槽的旁边设置一个电控引线安装槽，每个电机控制器嵌装在每个电控器安装槽里面，且每个电机控制器的电控引线嵌入到一个电控引线安装槽里面。它有效对电机限位和电机控制器的限位，即使在运输过程中路况的颠簸情况，也不会发生移动导致碰撞，避免碰伤电机转轴，保证运输后电机和电机控制器的各项质量指标满足客户要求。
Smart Images
Figure CN224797501U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a novel packaging structure for an externally electrically controlled coiling machine. Background Technology
[0002] The current packaging structure of externally controlled coil machines connects the motor and controller into one unit with short leads, making them inseparable. This requires simultaneous limiting of both the motor and controller. The packaging cannot directly press the controller end face, and the controller lacks effective limiting. During transportation, road bumps can easily damage the motor shaft and other potential hazards.
[0003] See Figure 1 and Figure 2 As shown, the existing externally controlled coiling machine packaging structure uses a positioning plate to directly limit the motor, without a position limit controller.
[0004] Packing sequence: pallet - carton - plastic bag - positioning plate - motor - positioning plate. Pack the required quantity in this order, place support strips around the perimeter, place a layer on top, tighten the plastic bag, close the carton lid, seal the box with sealing tape, and finally place a wooden board on top.
[0005] This packaging method only has motor limit positions, and there are no external controller limit positions. Summary of the Invention
[0006] This utility model provides a novel packaging structure for an externally electrically controlled coiling machine, which solves the technical problems of existing packaging structures for externally electrically controlled coiling machines, which only have a motor limiting structure on the packaging and lack a motor controller limiting structure. These problems include the risk of collisions caused by road bumps during transportation, which can easily damage the motor shaft.
[0007] The technical solution of this utility model is implemented as follows:
[0008] A novel packaging structure for an externally electrically controlled coiling machine includes a tray, a carton mounted on the tray, and several layers of positioning components stacked inside the carton. Each positioning component includes a positioning plate and a support grid placed on the positioning plate. The coiling machine is placed on the positioning plate, and the coiling machine includes a motor and a motor controller. The key feature is that the positioning plate has multiple motor mounting slots and multiple controller mounting slots, arranged in a row. One side of each row of motor mounting slots has a row of controller mounting slots, and the other side of each row has a long, narrow lead wire mounting slot. Each motor mounting slot has a connecting passageway connecting to the lead wire mounting slot. Each motor is embedded in a motor mounting slot, and the motor lead wire passes through the connecting passageway into the long, narrow lead wire mounting slot. Next to each controller mounting slot is a controller lead wire mounting slot, and each motor controller is embedded in each controller mounting slot, with the controller lead wire of each motor controller embedded in a controller lead wire mounting slot.
[0009] Preferably, a number of electrical controller mounting slots and a number of electrical control lead mounting slots are in the same row and are spaced apart.
[0010] Preferably, the positioning plate is provided with 2 rows of motor mounting slots and 2 rows of electronic controller mounting slots. Each row of motor mounting slots contains 4 spaced-apart motor mounting slots; each row of electronic controller mounting slots contains 4 spaced-apart electronic controller mounting slots.
[0011] Preferably, the two rows of motor mounting slots are located in the middle, and a row of electronic controller mounting slots is provided on the outer side of each row of motor mounting slots.
[0012] Preferably, a first crease line is provided around the periphery of each motor mounting slot, and a second crease line is provided around the periphery of each controller mounting slot.
[0013] Preferably, the support grid includes horizontal partitions and vertical partitions, which divide the grid into several independent cavities, and each independent cavity is equipped with a motor or motor controller.
[0014] Preferably, the vertical partition is provided with a zigzag groove.
[0015] Preferably, clearance slots are provided at both ends of the motor mounting slot.
[0016] Compared with the prior art, this utility model has the following advantages:
[0017] 1. This utility model features a positioning plate with multiple motor mounting slots and multiple controller mounting slots, arranged in a row. Each row of motor mounting slots has a controller mounting slot on one side and a long, narrow lead wire mounting slot on the other side. Each motor mounting slot has a connecting passageway connecting to the lead wire mounting slot. Each motor is embedded in a motor mounting slot, and the motor lead wire passes through the connecting passageway into the long, narrow lead wire mounting slot. Next to each controller mounting slot is a controller lead wire mounting slot, and each motor controller is embedded in each controller mounting slot, with the controller lead wire embedded in a controller lead wire mounting slot. This effectively limits the movement of the motors and controllers, preventing movement and collisions even during transport due to bumpy road conditions, avoiding damage to the motor shaft, and ensuring that the quality indicators of the motors and controllers meet customer requirements after transport.
[0018] 2. Other advantages of this utility model are described in detail in the embodiments section. Attached Figure Description
[0019] Figure 1 An exploded view of the packaging structure of a conventional coiling machine;
[0020] Figure 2 This is a cross-sectional view of the packaging structure of a conventional coiling machine.
[0021] Figure 3 This is an exploded view of the novel packaging structure of the coiling machine of this utility model;
[0022] Figure 4 This is a top view of the positioning plate of this utility model;
[0023] Figure 5 A perspective view of the positioning plate of this utility model after the coiling machine is installed;
[0024] Figure 6 This is a perspective view of the support grid of this utility model;
[0025] Figure 7 This is a partial exploded view of the present invention. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] like Figures 3 to 7 As shown, this embodiment provides a novel packaging structure for an externally electrically controlled coiling machine, including a tray 1, a cardboard box 2 mounted on the tray 1, and several layers of positioning components stacked inside the cardboard box 2. Each layer of positioning components includes a positioning plate 3 and a support grid 4 placed on the positioning plate 3. A coiling machine 5 is placed on the positioning plate 3. The coiling machine 5 includes a motor 51 and a motor controller 52. The key feature is that the positioning plate 3 is provided with multiple motor mounting slots 31 and multiple controller mounting slots 32. The multiple motor mounting slots 31 and multiple controller mounting slots 32 are arranged in a row, and one side of each row of motor mounting slots 31 is arranged with... A row of controller mounting slots 32, and on the other side of each row of motor mounting slots 31, a long strip-shaped lead wire mounting slot 33 is provided. Each motor mounting slot 31 is provided with a connecting passage 34 connecting to the lead wire mounting slot 33. Each motor 51 is embedded in a motor mounting slot 31, and the motor lead wire passes through the connecting passage 34 into the long strip-shaped lead wire mounting slot 33. Next to each controller mounting slot 32, an electrical control lead wire mounting slot 35 is provided. Each motor controller 52 is embedded in each controller mounting slot 32, and the electrical control lead wire of each motor controller 52 is embedded in an electrical control lead wire mounting slot 35. This effectively limits the movement of the motor and the motor controller, preventing movement and collisions even during bumpy road conditions during transportation, avoiding damage to the motor shaft, and ensuring that the quality indicators of the motor and motor controller meet customer requirements after transportation. Furthermore, the motor and electrical control leads are neatly arranged to prevent the leads from warping or being damaged.
[0028] Preferably, a plurality of electrical controller mounting slots 32 and a plurality of electrical control lead mounting slots 35 are in the same column and are spaced apart, with a compact layout and effective use of space.
[0029] Preferably, the positioning plate 3 is provided with two rows of motor mounting slots 31 and two rows of electronic controller mounting slots 32. Each row of motor mounting slots 31 contains four spaced motor mounting slots 31; each row of electronic controller mounting slots 32 contains four spaced electronic controller mounting slots 32, which is a reasonable layout.
[0030] Preferably, the two rows of motor mounting slots 31 are located in the middle, and a row of electronic controller mounting slots 32 is provided on the outside of each row of motor mounting slots 31, which is a reasonable layout.
[0031] Preferably, a first crease line 311 is provided on the periphery of each motor mounting slot 31 to accommodate motors of different body lengths, and a second crease line 321 is provided on the periphery of each controller mounting slot 32 to accommodate controllers of motors of different body lengths.
[0032] Preferably, the support grille 4 includes horizontal partitions 41 and vertical partitions 42, which divide the space into several independent cavities 40. Each independent cavity 40 houses a motor 51 or a motor controller 52. The support grille 4 separates the individual motors 51 and motor controllers 52, further preventing collisions.
[0033] Preferably, a U-shaped groove 43 is provided on the vertical partition 42. The U-shaped groove 43 avoids the motor shaft and motor controller and motor lead wire. The motor and motor controller are respectively fixed firmly by the positioning plate and the support grid 4, preventing the motor and motor controller from shaking up and down, ensuring the reliability of the motor and motor controller during transportation, and improving product quality and customer satisfaction.
[0034] Preferably, the motor mounting groove 31 is further provided with clearance grooves 312 at both ends to allow the vibration damping pads at both ends of the motor shaft extension to pass through.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A novel packaging structure for an externally electrically controlled coiling machine, comprising a pallet (1), a carton (2) mounted on the pallet (1), and several layers of positioning components stacked inside the carton (2), each layer of positioning components comprising a positioning plate (3) and a support grid (4) placed on the positioning plate (3), a coiling machine (5) being placed on the positioning plate (3), wherein the coiling machine (5) comprises a motor (51) and a motor controller (52), characterized in that: The positioning plate (3) is provided with multiple motor mounting slots (31) and multiple electronic controller mounting slots (32). The motor mounting slots (31) and the electronic controller mounting slots (32) are arranged in a row. On one side of each row of motor mounting slots (31), a row of electronic controller mounting slots (32) is arranged. On the other side of each row of motor mounting slots (31), a long strip-shaped lead wire mounting slot (33) is provided. Each motor mounting slot (31) is provided with a connecting passage (34) connecting... Each motor (51) is installed in a motor mounting slot (31) and the motor lead wire passes through the connecting passage (34) into the long strip-shaped lead wire mounting slot (33); each controller mounting slot (32) is provided next to an electrical control lead wire mounting slot (35), each motor controller (52) is installed in each controller mounting slot (32), and the electrical control lead wire of each motor controller (52) is embedded in an electrical control lead wire mounting slot (35).
2. The novel packaging structure for an externally electrically controlled coiling machine according to claim 1, characterized in that: Several electrical controller mounting slots (32) and several electrical control lead mounting slots (35) are in the same column and are spaced apart.
3. A novel packaging structure for an externally electrically controlled coiling machine according to claim 1 or 2, characterized in that: The positioning plate (3) is provided with two rows of motor mounting slots (31) and two rows of electronic controller mounting slots (32). Each row of motor mounting slots (31) contains four spaced motor mounting slots (31); each row of electronic controller mounting slots (32) contains four spaced electronic controller mounting slots (32).
4. The novel packaging structure for an externally electrically controlled coiling machine according to claim 3, characterized in that: Two rows of motor mounting slots (31) are located in the middle, and a row of controller mounting slots (32) is provided on the outside of each row of motor mounting slots (31).
5. The novel packaging structure for an externally electrically controlled coiling machine according to claim 4, characterized in that: A first crease line (311) is provided around the periphery of each motor mounting slot (31), and a second crease line (321) is provided around the periphery of each controller mounting slot (32).
6. The novel packaging structure for an externally electrically controlled coiling machine according to claim 5, characterized in that: The support grid (4) includes a horizontal partition (41) and a vertical partition (42), which are divided into several independent cavities (40). Each independent cavity (40) contains a motor (51) or a motor controller (52).
7. The novel packaging structure for an externally electrically controlled coiling machine according to claim 6, characterized in that: A zig-shaped groove (43) is provided on the vertical partition (42).
8. The novel packaging structure for an externally electrically controlled coiling machine according to claim 3, characterized in that: Clearance slots (312) are also provided at both ends of the motor mounting slot (31).