Compact relay water tank device matched with gantry filter press

CN224797694UActive Publication Date: 2026-09-25WUXI D WO SEIKO EQUIP
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Patent Information

Application Number
CN202522167914.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-25
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

[0003]现有的龙门压滤机在进行液体的循环利用时,液体输送不畅,液体循环效率低,在输送的过程中可能会出现倒流,容易堵住管道,无法调节流量,难以适应不同工况,系统运行安全性和稳定性差

Benefits of technology

1、该龙门式压滤机配套用紧凑型中继水箱装置设置有液体循环机构,通过潜水泵、DN接管和金属波纹软管以及连接弯管等组件的配合,实现滤液的稳定抽取与输送,提升液体循环效率,解决传统装置输送不畅的问题,在出水口处设置有止回阀,可防止滤液倒流,保障系统运行的安全性与稳定性,在使用前可根据需求转动四分球阀来调节液体流量,满足不同工况下的使用需求,增强装置的适应性,各组件集成于中继水箱罐体内部及表面,结构紧凑,节省安装空间,符合紧凑型布局要求。

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Abstract

The utility model relates to gantry type filter press technical field, and disclose the compact relay water tank device of gantry type filter press is matched, including relay water tank jar body, its top rear end is fixed with metal cover plate, and the surface is equipped with liquid circulation mechanism and auxiliary adjusting mechanism, and the liquid circulation mechanism contains inner frame, submersible pump, water outlet, metal bellows hose etc., can steady pumping and conveying filtrate, prevent backflow, adjust flow, and compact structure, and auxiliary adjusting mechanism is by side support, adjusting sleeve, adjustable screw rod, fastener and rubber shock pad is composed, can adjust device height and keep level, absorb vibration and reduce noise, and the relay water tank jar body bottom end has the spherical sealing bottom, and the top front end is transparent acrylic cover plate, and the left end installs the electric box through the fixed frame and the angle steel support, and the electric box top has the alarm lamp, and the surface has the main control switch, and the device solves the problem that the traditional device volume is big, and the transportation is not smooth etc., improves the circulation efficiency and the operation stability, is applicable to the filtrate treatment of gantry type filter press.
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Description

Technical Field

[0001] This utility model relates to the technical field of gantry filter presses, specifically to a compact relay water tank device for use with a gantry filter press. Background Technology

[0002] In industrial production, gantry filter presses are widely used, and the treatment of the filtrate generated during their operation is crucial. Traditional relay water tank devices are bulky, complex to install, and occupy a lot of space. Moreover, when connected to the filter press, they are prone to problems such as poor filtrate delivery and unstable liquid level control, failing to meet the requirements of compact layout and efficient treatment. Therefore, there is an urgent need for a compact relay water tank device.

[0003] Existing gantry filter presses suffer from poor liquid transport and low liquid circulation efficiency during liquid recycling. Backflow may occur during transport, which can easily clog pipes. Flow rate cannot be adjusted, making it difficult to adapt to different working conditions, and the system's safety and stability are poor. Utility Model Content

[0004] The purpose of this invention is to provide a compact intermediate water tank device for use with a gantry filter press, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a compact relay water tank device for a gantry filter press, comprising a relay water tank body, a metal cover plate fixedly connected to the top and rear end of the relay water tank body, a liquid circulation mechanism provided on the surface of the relay water tank body, and an auxiliary adjustment mechanism provided on the surface of the relay water tank body. The liquid circulation mechanism includes an inner frame, which is fixedly connected to the bottom of the intermediate water tank. A submersible pump is installed on the top of the inner frame. A water outlet is fixedly connected to the top left end of the metal cover. A check valve is installed on the top of the water outlet. A DN connector is installed at the bottom of the water outlet. A corrugated metal hose is installed at the bottom of the DN connector. A connecting elbow is installed between the corrugated metal hose and the submersible pump. A mounting bracket is installed on the top of the submersible pump. A 1 / 2-inch ball valve is installed inside the mounting bracket. A connecting liquid pipe is installed between the 1 / 2-inch ball valve and the DN connector. A filter cartridge is installed at the top inside the DN connector. Equipped with a filter element, the relay water tank has an inlet pipe fixedly connected to the left side of its back. Through the cooperation of components such as a submersible pump, DN connector, corrugated metal hose, and connecting bend, the system achieves stable extraction and transportation of filtrate, improving liquid circulation efficiency and solving the problem of poor delivery in traditional devices. A check valve is installed at the outlet to prevent backflow of filtrate, ensuring the safety and stability of the system operation. Before use, the liquid flow rate can be adjusted by rotating a four-point ball valve to meet the needs of different working conditions and enhance the adaptability of the device. All components are integrated inside and on the surface of the relay water tank, resulting in a compact structure that saves installation space and meets the requirements of a compact layout.

[0006] Preferably, the DN connector and the corrugated metal hose are connected together by bolts, and the connecting bend and the bottom end of the corrugated metal hose are connected together by bolts.

[0007] Preferably, the top of the filter cartridge corresponds to the water outlet and the check valve, and an electrode sensor interface is installed at the top right end of the metal cover plate.

[0008] Preferably, the auxiliary adjustment mechanism includes a side bracket, which is fixedly connected to the bottom of the outer end of the relay water tank. An adjustment sleeve is fixedly connected to the bottom of the side bracket, an adjustable screw is installed inside the adjustment sleeve, a fastener is installed at the bottom of the adjustment sleeve, and a rubber shock-absorbing pad is fixedly connected to the bottom of the adjustable screw. During use, the height of the device can be flexibly adjusted according to the flatness of the installation ground by cooperating with the adjustable screw and the fastener, ensuring that the relay water tank remains horizontal and improving the stability of the device operation. The rubber shock-absorbing pad can effectively absorb the vibration generated during the operation of the device, reduce noise pollution, and reduce the impact of vibration on the equipment itself and the surrounding environment, extending the service life of the device. By maintaining the device level and reducing vibration through the adjustment mechanism, structural damage caused by uneven force or excessive vibration can be avoided, enhancing the overall reliability of the device.

[0009] Preferably, the adjusting sleeve is connected to the side bracket by fasteners, and the adjustable screw is adjusted by tightening or loosening the fasteners.

[0010] Preferably, the bottom of the relay water tank is fixedly connected to a spherical bottom seal, the front end of the top of the relay water tank is installed with a transparent acrylic cover, the left end of the relay water tank is fixedly connected to a fixing frame, the outer end of the fixing frame is fixedly connected to an angle steel bracket, the top of the angle steel bracket is installed with an electrical box, the top of the electrical box is installed with an alarm light, and the surface of the electrical box is installed with a main control switch.

[0011] Compared with the prior art, this utility model provides a compact relay water tank device for gantry filter presses, which has the following advantages: 1. This gantry filter press is equipped with a compact intermediate water tank device with a liquid circulation mechanism. Through the cooperation of components such as a submersible pump, DN pipe, metal corrugated hose, and connecting bends, it achieves stable extraction and transportation of filtrate, improves liquid circulation efficiency, and solves the problem of poor transportation in traditional devices. A check valve is installed at the outlet to prevent backflow of filtrate and ensure the safety and stability of system operation. Before use, the liquid flow rate can be adjusted by turning the four-point ball valve as needed to meet the usage requirements under different working conditions and enhance the adaptability of the device. All components are integrated inside and on the surface of the intermediate water tank, with a compact structure, saving installation space and meeting the requirements of a compact layout.

[0012] 2. The gantry filter press is equipped with a compact intermediate water tank device with an auxiliary adjustment mechanism. During use, the height of the device can be flexibly adjusted according to the flatness of the installation ground through the cooperation of the adjustable screw and fasteners, ensuring that the intermediate water tank remains in a horizontal state, improving the stability of the device operation. The rubber shock-absorbing pads can effectively absorb the vibration generated during the operation of the device, reduce noise pollution, and reduce the impact of vibration on the equipment itself and the surrounding environment, extending the service life of the device. By adjusting the mechanism to keep the device horizontal and reduce vibration, structural damage caused by uneven force or excessive vibration can be avoided, enhancing the overall reliability of the device. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the transparent acrylic cover plate of this utility model; Figure 3 This is a schematic diagram of the liquid circulation mechanism of this utility model; Figure 4 This is a schematic diagram of the structure of the metal corrugated flexible hose of this utility model; Figure 5 This is a schematic diagram of the auxiliary adjustment mechanism of the present invention.

[0014] In the diagram: 1. Relay water tank body; 2. Spherical bottom seal; 3. Metal cover plate; 31. Electrode sensor interface; 4. Transparent acrylic cover plate; 5. Fixing frame; 6. Angle steel bracket; 61. Electrical box; 62. Alarm light; 63. Main control switch; 7. Liquid circulation mechanism; 71. Inner frame; 72. Submersible pump; 73. Water outlet; 74. Check valve; 75. DN65 connecting pipe; 76. Corrugated metal hose; 77. Connecting bend; 78. Mounting bracket; 79. Quarter ball valve; 701. Connecting liquid pipe; 702. Filter cartridge; 703. Filter element; 704. Water inlet pipe; 8. Auxiliary adjustment mechanism; 81. Side bracket; 82. Adjusting sleeve; 83. Fastener; 84. Adjustable screw; 85. Rubber shock-absorbing pad. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0017] This utility model provides the following technical solution: Example 1 Please see Figure 1-5 The compact intermediate water tank device for gantry filter press includes an intermediate water tank 1, a metal cover plate 3 fixedly connected to the top and rear end of the intermediate water tank 1, a liquid circulation mechanism 7 provided on the surface of the intermediate water tank 1, and an auxiliary adjustment mechanism 8 provided on the surface of the intermediate water tank 1. The liquid circulation mechanism 7 includes an inner frame 71, which is fixedly connected to the bottom of the intermediate water tank 1. A submersible pump 72 is mounted on the top of the inner frame 71. An outlet 73 is fixedly connected to the top left end of the metal cover plate 3. A check valve 74 is mounted on the top of the outlet 73. A DN65 connecting pipe 75 is mounted on the bottom of the outlet 73. A metal corrugated hose 76 is mounted on the bottom of the DN65 connecting pipe 75. A connecting elbow 77 is installed between the metal corrugated hose 76 and the submersible pump 72. A mounting bracket 78 is mounted on the top of the submersible pump 72. A 1 / 2-inch ball valve 79 is installed inside the mounting bracket 78. A connecting liquid pipe 701 is installed between the 1 / 2-inch ball valve 79 and the DN65 connecting pipe 75. A filter cartridge 702 is mounted on the top of the DN65 connecting pipe 75. The filter element 703 is installed inside the connector 75. The inlet pipe 704 is fixedly connected to the left side of the back of the relay water tank 1. Through the cooperation of components such as the submersible pump 72, DN65 connector 75, metal corrugated hose 76 and connecting bend 77, the filtrate is stably extracted and transported, improving the liquid circulation efficiency and solving the problem of poor transport in traditional devices. A check valve 74 is installed at the outlet 73 to prevent backflow of filtrate and ensure the safety and stability of the system operation. Before use, the liquid flow rate can be adjusted by turning the four-point ball valve 79 as needed to meet the needs of different working conditions and enhance the adaptability of the device. All components are integrated inside and on the surface of the relay water tank 1, with a compact structure, saving installation space and meeting the requirements of compact layout. The DN65 connector 75 and the corrugated metal hose 76 are connected together by bolts, and the bottom end of the connecting bend 77 and the corrugated metal hose 76 are connected together by bolts. The top of the filter cartridge 702 corresponds to the outlet 73 and the check valve 74, and the electrode sensor interface 31 is installed on the right end of the top of the metal cover plate 3.

[0018] Example 2 Please see Figure 1-5 Furthermore, based on Embodiment 1, the auxiliary adjustment mechanism 8 includes a side bracket 81, which is fixedly connected to the bottom of the outer end of the relay water tank 1. An adjustment sleeve 82 is fixedly connected to the bottom of the side bracket 81. An adjustable screw 84 is installed inside the adjustment sleeve 82, and a fastener 83 is installed at the bottom of the adjustment sleeve 82. A rubber shock-absorbing pad 85 is fixedly connected to the bottom of the adjustable screw 84. In use, the height of the device can be flexibly adjusted according to the flatness of the installation ground by the cooperation of the adjustable screw 84 and the fastener 83, ensuring that the relay water tank 1 remains horizontal and improving the stability of the device operation. The rubber shock-absorbing pad 85 can effectively absorb the vibration generated during the operation of the device, reduce noise pollution, and reduce the impact of vibration on the equipment itself and the surrounding environment, thus extending the service life of the device. By adjusting the mechanism to keep the device horizontal and reduce vibration, structural damage caused by uneven force or excessive vibration can be avoided, enhancing the overall reliability of the device. The adjusting sleeve 82 is connected to the side bracket 81 by fastener 83, and the adjustable screw 84 is adjusted by tightening or loosening the fastener 83; The bottom of the relay water tank 1 is fixedly connected to a spherical bottom seal 2. A transparent acrylic cover plate 4 is installed at the front end of the top of the relay water tank 1. A fixing frame 5 is fixedly connected to the left end of the relay water tank 1. An angle steel bracket 6 is fixedly connected to the outer end of the fixing frame 5. An electrical box 61 is installed on the top of the angle steel bracket 6. An alarm light 62 is installed on the top of the electrical box 61. A main control switch 63 is installed on the surface of the electrical box 61.

[0019] In actual operation, when this device is in use, the liquid enters the device through the inlet pipe 704. Through the cooperation of components such as the submersible pump 72, DN65 pipe 75, metal corrugated hose 76, and connecting bend 77, the filtrate is stably extracted and transported, improving the liquid circulation efficiency and solving the problem of poor transport in traditional devices. A check valve 74 is installed at the outlet 73 to prevent backflow of the filtrate and ensure the safety and stability of the system operation. Before use, the flow rate can be adjusted by turning the four-point ball valve 79 to meet the needs of different working conditions and enhance the adaptability of the device. All components are integrated inside and on the surface of the relay water tank 1, with a compact structure that saves installation space and meets the requirements of a compact layout. The filtrate is discharged from the device through the outlet 73. Before being discharged, it passes through the filter cylinder 702 and filter element 703 to ensure that impurities in the filtrate are intercepted and that the liquid discharged from the device is pure. Later, the transparent acrylic cover 4 is opened to disassemble the internal components for cleaning impurities. During use, the height of the device can be flexibly adjusted according to the flatness of the installation ground by the cooperation of the adjustable screw 84 and the fastener 83, ensuring that the relay water tank 1 remains horizontal and improving the stability of the device operation. The rubber shock-absorbing pad 85 can effectively absorb the vibration generated during the operation of the device, reduce noise pollution, and reduce the impact of vibration on the equipment itself and the surrounding environment, thus extending the service life of the device. By adjusting the mechanism to keep the device horizontal and reduce vibration, structural damage caused by uneven force or excessive vibration can be avoided, thus enhancing the overall reliability of the device.

[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A compact intermediate water tank device for a gantry filter press, comprising an intermediate water tank body (1), characterized in that: The relay water tank (1) is fixedly connected to a metal cover plate (3) at the top rear end. The relay water tank (1) is provided with a liquid circulation mechanism (7) on its surface and an auxiliary adjustment mechanism (8) on its surface. The liquid circulation mechanism (7) includes an inner frame (71), which is fixedly connected to the bottom of the intermediate water tank (1). A submersible pump (72) is installed on the top of the inner frame (71). An outlet (73) is fixedly connected to the top left end of the metal cover plate (3). A check valve (74) is installed on the top of the outlet (73). A DN65 connecting pipe (75) is installed at the bottom of the outlet (73). A metal corrugated hose (76) is installed at the bottom of the DN65 connecting pipe (75). The metal corrugated hose (76) and the submersible pump (72) are connected together. A connecting bend (77) is installed between the water pumps (72). A mounting bracket (78) is installed on the top of the submersible pump (72). A four-point ball valve (79) is installed inside the mounting bracket (78). A connecting liquid pipe (701) is installed between the four-point ball valve (79) and the DN65 connecting pipe (75). A filter cartridge (702) is installed on the top inside the DN65 connecting pipe (75). A filter element (703) is installed inside the DN65 connecting pipe (75). A water inlet pipe (704) is fixedly connected to the left end of the back of the relay water tank (1).

2. The compact relay water tank device for a gantry filter press according to claim 1, characterized in that: The DN65 connector (75) and the corrugated metal hose (76) are connected together by bolts, and the bottom end of the connecting bend (77) and the corrugated metal hose (76) are connected together by bolts.

3. The compact relay water tank device for a gantry filter press according to claim 1, characterized in that: The top of the filter cartridge (702) corresponds to the outlet (73) and the check valve (74), and the metal cover plate (3) has an electrode sensor interface (31) installed on the right side of the top.

4. The compact relay water tank device for a gantry filter press according to claim 1, characterized in that: The auxiliary adjustment mechanism (8) includes a side bracket (81), which is fixedly connected to the bottom of the outer end of the relay water tank (1). An adjustment sleeve (82) is fixedly connected to the bottom of the side bracket (81). An adjustable screw (84) is installed inside the adjustment sleeve (82). A fastener (83) is installed at the bottom of the adjustment sleeve (82). A rubber shock-absorbing pad (85) is fixedly connected to the bottom of the adjustable screw (84).

5. The compact relay water tank device for a gantry filter press according to claim 4, characterized in that: The adjusting sleeve (82) is connected to the side bracket (81) by fasteners (83), and the adjustable screw (84) is adjusted by tightening or loosening the fasteners (83).

6. The compact relay water tank device for a gantry filter press according to claim 1, characterized in that: The bottom of the relay water tank (1) is fixedly connected to a spherical bottom seal (2), and a transparent acrylic cover plate (4) is installed at the front end of the top of the relay water tank (1). A fixing frame (5) is fixedly connected to the left end of the relay water tank (1), and an angle steel bracket (6) is fixedly connected to the outer end of the fixing frame (5). An electrical box (61) is installed on the top of the angle steel bracket (6), and an alarm light (62) is installed on the top of the electrical box (61). A main control switch (63) is installed on the surface of the electrical box (61).