A waste iron sheet raw material compression conveying device

Abstract

The utility model discloses a kind of waste iron sheet raw material compression conveying devices, belong to waste iron sheet compression technical field.The device includes base, support frame is equipped on base upper end, compression barrel, push mechanism, conveying mechanism are equipped in the lower of base;Compression mechanism is equipped on the support frame, and the compression barrel is located just below compression mechanism;Iron sheet block is compressed to waste iron sheet raw material in the compression barrel by compression mechanism, iron sheet block is pushed to conveying mechanism by push mechanism, and iron sheet block is conveyed to next processing procedure by conveying mechanism.The device is automatically cooperated by compression mechanism, push mechanism, conveying mechanism, realizes the whole process of waste iron sheet from compression to conveying to next procedure without direct contact, avoids the security risk of manual operation, while greatly reducing the volume of iron sheet, reduce storage space requirement, optimize workshop layout, improve workshop overall storage and operation efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of waste iron sheet compression technology, specifically relating to a waste iron sheet raw material compression and conveying device. Background Technology

[0002] Sheet iron refers to metal sheets made by rolling low-carbon steel into different thicknesses, then galvanizing them to form galvanized iron or tin-plating them to form tinplate. It is commonly found in industrial products such as refrigerators and automobile bodies. Its physical properties refer both to the outer protective structure of iron products and specifically to thin sheet iron materials. As a common metal substrate, sheet iron is widely used in chemical, metallurgical, machinery manufacturing, and building decoration fields due to its good ductility, strength, and cost advantages.

[0003] In the field of machinery manufacturing, thin sheet metal is processed into structural components such as equipment shells and protective covers for parts through processes such as stamping and bending, to meet the lightweight design requirements of various mechanical products. However, with the expansion of industrial production scale and equipment upgrades, some scrap sheet metal, scrap iron sheets, and waste materials that cannot be processed and used are still left in the processing workshop after various processing and cutting processes.

[0004] In the chemical industry, scrap iron is a core raw material for the production of iron oxide pigments. Typically, this surplus scrap iron is recycled and processed in reaction vessels. However, as the amount of scrap iron accumulates, it occupies a significant amount of workshop space. Furthermore, these scrap iron sheets vary in size and have sharp edges, making it easy for workers to be injured when manually dumping them into the reaction vessels. This makes transportation for recycling and reuse extremely inconvenient. Utility Model Content

[0005] In response to the problems mentioned in the background art, this utility model proposes a waste iron sheet material compression and conveying device. Through the automated coordination of the compression mechanism, the pushing mechanism, and the conveying mechanism, the entire process of waste iron sheet from compression to conveying to the next process is carried out without direct contact by anyone, avoiding the safety risks of manual operation. At the same time, it significantly reduces the volume of iron sheet, reduces storage space requirements, optimizes workshop layout, and improves the overall storage and operation efficiency of the workshop.

[0006] Technical solution: To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A scrap iron sheet material compression and conveying device includes a base, a support frame and a compression barrel at the upper end of the base, and a pushing mechanism and a conveying mechanism at the lower end of the base. The compression mechanism is mounted on the support frame, and the compression barrel is located directly below the compression mechanism. The compression mechanism compresses the scrap iron sheet material in the compression barrel into iron sheet blocks, the pushing mechanism pushes the iron sheet blocks onto the conveying mechanism, and the conveying mechanism transports the iron sheet blocks to the next processing step.

[0008] Preferably, the compression mechanism includes a pressing component and a shrinking component; the pressing component presses the waste iron sheet material in the compression barrel into iron sheet blocks, and the shrinking component shrinks and moves the iron sheet blocks downward.

[0009] Preferably, the pressing assembly includes a first hydraulic cylinder and a pressing plate; the first hydraulic cylinder is disposed through the top of the support frame, and the pressing plate is disposed at the movable end of the first hydraulic cylinder.

[0010] Preferably, the retraction assembly includes a second hydraulic cylinder and a support plate; the second hydraulic cylinder is located below the base, and the support plate is disposed at the movable end of the second hydraulic cylinder.

[0011] Preferably, the compression barrel includes a side plate and a bottom plate located at the lower end of the side plate; the side plate has openings at both ends, and the upper end of the bottom plate is protruding, so that the side plate is placed on the bottom plate and the protrusion on the bottom plate is embedded in the interior of the side plate.

[0012] Preferably, a first electric telescopic rod is provided on both sides of the side plate. The fixed end of the first electric telescopic rod is fixedly connected to the support frame, and the movable end of the first electric telescopic rod is connected to the side plate. The bottom plate is fixedly mounted on the support plate.

[0013] Preferably, the pushing mechanism includes a second electric telescopic rod and a push plate disposed at the movable end of the second electric telescopic rod; the fixed end of the second electric telescopic rod is connected to the support column.

[0014] Beneficial effects: Compared with the prior art, the present invention has the following advantages:

[0015] (1) This utility model achieves unmanned direct contact throughout the entire process of waste iron sheet from compression to transportation to the next process by the automated coordination of the compression mechanism, the pushing mechanism and the conveying mechanism, thus completely avoiding the safety risks of manual operation and ensuring the personal safety of the staff.

[0016] (2) Traditional scrap iron sheets are of different sizes and loose in shape. When piled together, they will occupy a large amount of workshop space. This utility model compresses scrap iron sheets into regular iron sheet blocks through a compression mechanism, which greatly reduces the volume of iron sheets, reduces the storage space requirement, optimizes the workshop layout, and improves the overall storage and operation efficiency of the workshop.

[0017] (3) Existing waste iron sheet processing relies on manual handling and delivery, which is not only costly in terms of labor but also inefficient. This utility model utilizes the coordinated work of the first hydraulic cylinder, the second hydraulic cylinder, the electric telescopic rod, and the conveying mechanism to complete the compression and conveying of iron sheets without manual intervention, reducing labor input. At the same time, the automated operation process can avoid the interruption of manual operation and significantly improve the processing efficiency of waste iron sheets.

[0018] (4) The compression barrel of this utility model adopts a separate structure of side plate and bottom plate. The two sides of the side plate are connected to the support frame through the first electric telescopic rod. The bottom plate is fixed on the support plate. When feeding materials, the side plate can be stabilized by adjusting the electric telescopic rod. After compression, the bottom plate is moved down by the shrinking component and the material is easily discharged with the push mechanism. This solves the problems of inconvenient feeding and material jamming, and improves the overall smoothness of equipment operation. Attached Figure Description

[0019] Figure 1 This is a front view of the waste iron sheet material compression and conveying device of this utility model;

[0020] Figure 2 This is a side view of the waste iron sheet material compression and conveying device of this utility model;

[0021] Figure 3 This is a schematic diagram of the compression barrel of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the driving mechanism of this utility model;

[0023] Figure 5 This is a schematic diagram of the conveying mechanism of this utility model;

[0024] In the diagram: 1. Base; 2. Support column; 3. Support frame; 4. Pressing assembly; 41. First hydraulic cylinder; 42. Extrusion plate; 5. Shrinking assembly; 51. Second hydraulic cylinder; 52. Support plate; 6. Compression barrel; 61. Side plate; 62. Base plate; 63. First electric telescopic rod; 64. Fixing plate; 7. Second electric telescopic rod; 71. Push plate; 8. Conveying mechanism; 81. Drive shaft; 82. Conveyor belt; 83. Rotating motor. Detailed Implementation

[0025] The present invention will be further illustrated below with reference to specific embodiments. The embodiments are implemented based on the technical solution of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0026] The scrap iron sheet material compression and conveying device provided in this embodiment mainly includes a base 1, support columns 2, support frame 3, compression barrel 6, compression mechanism, pushing mechanism, and conveying mechanism 8. Multiple support columns 2 are fixedly installed at the lower end of the base 1 to support the base 1 and ensure its stability. The support frame 3 is installed at the upper end of the base 1 and is fixed in an inverted U-shape to support the compression mechanism. The compression barrel 6 is installed at the upper end of the base 1 and directly below the compression mechanism, used to load the scrap iron sheet material to be compressed. The compression mechanism is installed on the support frame 3 and compresses the scrap iron sheet material in the compression barrel 6 into iron sheet blocks. The pushing mechanism is installed on the support columns 2. The conveying mechanism 8 is installed below the base 1; the pushing mechanism pushes the compressed iron sheet blocks onto the conveying mechanism 8, which then conveys the iron sheet blocks to the next processing step.

[0027] like Figure 1 As shown, the base 1 is rectangular with a rectangular opening in the middle. The support columns 2 are located at the four corners of the lower end of the base 1 to support and fix the base 1 and ensure its stability.

[0028] like Figure 1 , Figure 2 As shown, the compression mechanism includes a pressing component 4 and a shrinking component 5; the pressing component 4 presses the waste iron sheet material in the compression barrel 6 into iron sheet blocks, and the shrinking component 5 shrinks and moves the iron sheet blocks downwards, and in conjunction with the pushing component and the conveying component, the iron sheet blocks are automatically conveyed to the next processing step.

[0029] like Figure 2 As shown, the pressing assembly 4 includes a first hydraulic cylinder 41 and a pressing plate 42; the first hydraulic cylinder 41 is disposed through the top of the support frame 3, and the pressing plate 42 is disposed at the movable end of the first hydraulic cylinder 41. By activating the first hydraulic cylinder 41, that is, by moving the first hydraulic cylinder 41 downward, the pressing plate 42 is moved downward to compress the scrap iron sheet material in the compression barrel 6 into iron sheet blocks.

[0030] like Figure 1 As shown, the shrinking assembly 5 includes a second hydraulic cylinder 51 and a support plate 52; the second hydraulic cylinder 51 is located below the base 1, and the support plate 52 is disposed at the movable end of the second hydraulic cylinder 51. By using the support plate 52 and the second hydraulic cylinder 51 to seal and support the opening in the middle of the base 1, the pressing assembly 4 is used to press the scrap iron sheet material into blocks.

[0031] After pressing is completed, the first hydraulic cylinder 41 retracts and returns to its original position, and then the second hydraulic cylinder 51 is activated to retract, thereby causing the support plate 52 to move downward, which in turn causes the pressed and shaped iron sheet block to move downward, thus completing the pressing and shaping of the scrap iron sheet material. Then, the pressing and shaped iron sheet block is transported to the next processing step by the pushing mechanism and the conveying mechanism 8.

[0032] like Figure 2 , Figure 3 As shown, the compression barrel 6 is square in shape and includes a side plate 61 and a bottom plate 62 located at the lower end of the side plate 61.

[0033] The side plate 61 is square, with openings at both ends. A first electric telescopic rod 63 is provided on both sides of the side plate 61. The fixed end of the first electric telescopic rod 63 is fixedly connected to the support frame 3, and the movable end of the first electric telescopic rod 63 is connected to the side plate 61. A fixing plate 64 is provided on the movable end of the first electric telescopic rod 63. Therefore, the fixing plate 64 on the movable end of the first electric telescopic rod 63 is connected to the side plate 61. There are two first electric telescopic rods 63. The side plate 61 is fixed by the first electric telescopic rods 63, so that it is stably placed on the base 1.

[0034] The upper end of the base plate 62 is raised, and the base plate 62 is fixedly mounted on the support plate 52. The side plate 61 is placed on the base plate 62, and the raised end of the base plate 62 is embedded into the interior of the side plate 61, thereby embedding the side plate 61 and the base plate 62 to form a compression barrel 6. The scrap iron sheet material is then put into the compression barrel 6, and the scrap iron sheet material is compressed by the pressing component 4 and the shrinking component 5. At the same time, this separate compression barrel 6 facilitates feeding and discharging.

[0035] like Figure 1 , Figure 4 As shown, the pushing mechanism includes a second electric telescopic rod 7 and a push plate 71 disposed at the movable end of the second electric telescopic rod 7; the fixed end of the second electric telescopic rod 7 is connected to the support column 2.

[0036] When the second hydraulic cylinder 51 retracts to the designated position, that is, when the height of the support plate 52 is the same as the height of the conveyor belt 82 of the conveying mechanism 8, the second hydraulic cylinder 51 can stop retracting. Then, the second electric telescopic rod 7 is activated. The movable end of the second electric telescopic rod 7 extends, driving the push plate 71 to move, thereby pushing the compressed sheet metal block on the support plate 52 onto the conveyor belt 82 of the conveying mechanism 8. The conveying mechanism 8 is then activated to transport the sheet metal block to the next processing step.

[0037] like Figure 1 , Figure 5As shown, in this embodiment, the conveying mechanism 8 is the prior art. The conveying mechanism 8 includes a drive shaft 81, a conveyor belt 82, and a rotating motor 83. The conveyor belt 82 is mounted on the drive shaft 81. The rotating motor 83 is connected to the drive shaft 81. By starting the rotating motor 83, the drive shaft 81 is driven to rotate, thereby driving the conveyor belt 82 to operate. After the conveyor belt 82 operates, it conveys the sheet metal blocks.

[0038] In this embodiment, the conveyor belt 82 end of the conveying mechanism 8 is close to the support plate 52 and in contact with the edge of the support plate 52, so that the subsequent sheet metal blocks can be smoothly pushed onto the conveyor belt 82.

[0039] The working principle or usage process of this utility model is as follows: First, before the device is started, ensure that all components are in their initial positions. The second hydraulic cylinder 51 is in the extended state, driving the support plate 52 to move up to be flush with the upper surface of the base 1. The bottom plate 62 moves up synchronously with the support plate 52. The side plate 61 is fixed above the bottom plate 62 by the support of the first electric telescopic rods 63 on both sides. The protrusion at the upper end of the bottom plate 62 is embedded in the side plate 61 to form a closed compression barrel 6. The first hydraulic cylinder 41 is in the retracted state, and the extrusion plate 42 is at the initial height below the top of the support frame 3. The second electric telescopic rod 7 is in the retracted state, and the push plate 71 moves away from the support plate 52. The conveyor belt 82 of the conveying mechanism 8 is in the standby state.

[0040] Then, the scrap iron sheet is fed in: the scrap iron sheet material to be processed is evenly fed into the compression barrel 6 composed of side plate 61 and bottom plate 62. During the feeding process, the extension and retraction state of the first electric telescopic rod 63 can be adjusted to ensure that the side plate 61 is stable and avoids the side plate 61 from shifting due to the impact of feeding, so as to ensure that the scrap iron sheet material falls completely into the compression barrel 6 and does not scatter to the outside.

[0041] Next, the scrap iron sheets are compressed into blocks: the compression mechanism is started, and the first hydraulic cylinder 41 is extended, which drives the extrusion plate 42 at its movable end to move vertically downward. The extrusion plate 42 extends into the compression barrel 6 and applies pressure to the scrap iron sheet material in the barrel until the loose iron sheet is compressed into regular iron sheet blocks. During the compression process, the second hydraulic cylinder 51 remains extended, and the support plate 52 provides stable support for the bottom plate 62 and the iron sheet material in the compression barrel 6, ensuring that the compression pressure is effectively transmitted and ensuring the compression density and forming effect of the iron sheet blocks.

[0042] After the sheet metal block is compressed, the first hydraulic cylinder 41 is controlled to retract, driving the extrusion plate 42 to move upward until it returns to its initial position away from the compression barrel 6. Then, the second hydraulic cylinder 51 is activated to retract, driving the support plate 52 to move vertically downward. The bottom plate 62 moves downward synchronously with the support plate 52 until the height of the sheet metal block on the support plate 52 is level with the height of the conveyor belt 82 of the conveying mechanism 8. At this time, the second hydraulic cylinder 51 stops retracting, preparing for subsequent pushing and conveying.

[0043] Finally, the sheet metal block is pushed to the conveyor mechanism 8: the rotating motor 83 of the conveyor mechanism 8 is started, the rotating motor 83 drives the transmission shaft 81 to rotate, and the transmission shaft 81 drives the conveyor belt 82 to rotate; the second electric telescopic rod 7 of the pushing mechanism is started, and its movable end is controlled to extend, which drives the push plate 71 to move the sheet metal block on the support plate 52. After the push plate 71 contacts the sheet metal block, it continues to apply force, and pushes the sheet metal block smoothly from the support plate 52 to the conveyor belt 82 of the conveyor mechanism 8; the sheet metal block on the conveyor belt 82 moves with the conveyor belt 82 and is stably transported to the next processing step, such as the reactor, storage area, etc.; after the sheet metal block is completely separated from the support plate 52, the second electric telescopic rod 7 is controlled to retract, which drives the push plate 71 back to the initial position, waiting for the next pushing operation.

[0044] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A waste iron sheet material compression and conveying device, comprising a base (1), characterized in that: A support frame (3) and a compression barrel (6) are provided on the upper end of the base (1), and a pushing mechanism and a conveying mechanism (8) are provided below the base (1); the support frame (3) is provided with a compression mechanism, and the compression barrel (6) is located directly below the compression mechanism; the waste iron sheet material in the compression barrel (6) is compressed into iron sheet blocks by the compression mechanism, and the iron sheet blocks are pushed onto the conveying mechanism (8) by the pushing mechanism, and the iron sheet blocks are conveyed to the next processing step by the conveying mechanism (8).

2. The waste sheet metal compression and conveying device according to claim 1, characterized in that: The compression mechanism includes a pressing component (4) and a shrinking component (5); the pressing component (4) presses the waste iron sheet material in the compression barrel (6) into iron sheet blocks, and the shrinking component (5) shrinks and moves the iron sheet blocks downward.

3. The waste iron sheet material compression and conveying device according to claim 2, characterized in that: The pressing assembly (4) includes a first hydraulic cylinder (41) and a pressing plate (42); the first hydraulic cylinder (41) is disposed through the top of the support frame (3), and the pressing plate (42) is disposed at the movable end of the first hydraulic cylinder (41).

4. The waste iron sheet material compression and conveying device according to claim 2, characterized in that: The retraction assembly (5) includes a second hydraulic cylinder (51) and a support plate (52); the second hydraulic cylinder (51) is located below the base (1), and the support plate (52) is disposed at the movable end of the second hydraulic cylinder (51).

5. The waste sheet metal compression and conveying device according to claim 1, characterized in that: The compression barrel (6) includes a side plate (61) and a bottom plate (62) located at the lower end of the side plate (61); the side plate (61) has openings at both ends, and the upper end of the bottom plate (62) is protruding. The side plate (61) is placed on the bottom plate (62) so that the protrusion on the bottom plate (62) is embedded in the interior of the side plate (61).

6. The waste iron sheet material compression and conveying device according to claim 5, characterized in that: A first electric telescopic rod (63) is provided on both sides of the side plate (61). The fixed end of the first electric telescopic rod (63) is fixedly connected to the support frame (3), and the movable end of the first electric telescopic rod (63) is connected to the side plate (61). The bottom plate (62) is fixedly installed on the support plate (52).

7. The waste iron sheet material compression and conveying device according to claim 1, characterized in that: The pushing mechanism includes a second electric telescopic rod (7) and a push plate (71) disposed at the movable end of the second electric telescopic rod (7); the fixed end of the second electric telescopic rod (7) is connected to the support column (2).

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