A sorting machine
Patent Information
- Application Number
- CN202522171581.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0003]本实用新型的目的在于:提供一种分拣机,以解决相关技术中分拣小车因跳动产生噪音以及分拣小车上的物品由于振动产生位移的问题,确保分拣准确率
[0015]本实用新型提供的分拣机包括机架和分拣小车,机架包括导轨,导轨包括上表面、下表面以及连接于上表面与下表面之间的竖直面;分拣小车由导轨支撑且能沿导轨移动,分拣小车包括车体和安装于车体的车轮组件,车轮组件包括上行走轮、下行走轮,以及导向轮,上行走轮的轴线和下行走轮的轴线均沿第一水平方向延伸,导向轮的轴线沿竖直方向延伸,上行走轮由上表面支撑且与上表面滚动配合,下行走轮与下表面滚动配合,导向轮与竖直面滚动配合。这种分拣机的导轨包括上表面、下表面以及连接上表面和下表面的竖直面,分拣小车沿导轨前进时,上行走轮与导轨的上表面滚动配合、下行走轮与导轨的下表面滚动配合,上行走轮和下行走轮分别位于导轨的上下两侧,以限制分拣小车沿竖直方向的运动,避免分拣小车因向上跳动而产生噪音,同时导向轮与导轨的竖直面滚动配合,以限制分拣小车在第一水平方向的运动,因此能够保证分拣小车沿导轨平稳前进,且避免分拣小车上的物品因振动而发生位置变动,有利于精准分拣作业。另外,该导轨既能与分拣小车的上行走轮和下行走轮滚动配合,又能与导向轮滚动配合,与相关技术相比,导轨兼具轨道和导向件的功能,使结构更加紧凑,有利于小型化设计。
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Figure CN224797815U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting equipment technology, and in particular to a sorting machine. Background Technology
[0002] Sorting machines are commonly used sorting equipment. A typical sorting machine includes a frame, multiple sorting carts, and a drive mechanism. The frame includes a circular track, with the sorting carts connected end-to-end. Each cart has wheels with their rotation axis extending horizontally, and the wheels are supported by the circular track. The drive mechanism propels the carts forward along the track. However, because the vertical movement of the carts is unrestricted, high-speed movement along the track causes them to bounce upwards, generating noise and displacing items. This hinders precise sorting and reduces sorting accuracy. Utility Model Content
[0003] The purpose of this utility model is to provide a sorting machine to solve the problems of noise caused by the jumping of the sorting cart and displacement of items on the sorting cart due to vibration in the related technology, so as to ensure sorting accuracy.
[0004] This utility model provides a sorting machine, which includes a frame and a sorting trolley. The frame includes a guide rail, which includes an upper surface, a lower surface, and a vertical surface connecting the upper surface and the lower surface. The sorting trolley is supported by the guide rail and can move along the guide rail. The sorting trolley includes a body and a wheel assembly mounted on the body. The wheel assembly includes an upper traveling wheel, a lower traveling wheel, and a guide wheel. The axes of the upper traveling wheel and the lower traveling wheel both extend along a first horizontal direction, and the axis of the guide wheel extends along a vertical direction. The upper traveling wheel is supported by the upper surface and rolls in cooperation with the upper surface, the lower traveling wheel rolls in cooperation with the lower surface, and the guide wheel rolls in cooperation with the vertical surface.
[0005] As an optional technical solution, multiple sorting carts are provided, and the multiple sorting carts are arranged sequentially along the extension direction of the guide rail; the wheel assembly of each sorting cart includes two upper support shafts and two upper traveling wheels, the two upper support shafts are arranged at intervals along the forward direction of the sorting cart, and the two upper traveling wheels are respectively rotatably sleeved with the two upper support shafts; the sorting machine also includes several chain plates, and the two adjacent upper support shafts of any two adjacent sorting carts are correspondingly arranged with one chain plate, and the two ends of each chain plate are respectively sleeved on the two corresponding upper support shafts.
[0006] As an optional technical solution, the wheel assembly further includes a support seat fixedly connected to the vehicle body, and two upper support shafts are inserted into the support seat. Each upper support shaft includes a first end located on a first side of the support seat and a second end located on a second side of the support seat. The upper traveling wheel is sleeved on the first end of the upper support shaft, and the chain plate is sleeved on the second end of the upper support shaft.
[0007] As an optional technical solution, the wheel assembly further includes a lower support shaft and three spacer sleeves. The lower support shaft is connected to the support seat and is parallel to the two upper support shafts. The three spacer sleeves are fitted onto the lower support shaft and the two upper support shafts in a one-to-one correspondence. The lower traveling wheel and the two upper traveling wheels are fitted onto the three spacer sleeves in a one-to-one correspondence. The three spacer sleeves are used to ensure that the lower traveling wheel and the two upper traveling wheels are all spaced apart from the support seat in a one-to-one correspondence.
[0008] As an optional technical solution, the line connecting the centers of the lower traveling wheel and the two upper traveling wheels forms an isosceles triangle, and the center of the lower traveling wheel is located at the vertex of the isosceles triangle.
[0009] As an optional technical solution, the wheel assembly further includes a support base, on which the lower traveling wheel and the two upper traveling wheels are all mounted, and the center line connecting the three forms a triangle. The support base has a clearance groove located inside the triangle, and the guide wheel is rotatably mounted in the clearance groove.
[0010] As an optional technical solution, the wheel assembly further includes a guide wheel axle, which is located in the clearance groove and inserted into the support seat. The guide wheel axle extends in a vertical direction, and the guide wheel is rotatably sleeved with the guide wheel axle.
[0011] As an optional technical solution, the sorting machine includes two guide rails, which are parallel to each other and spaced apart along the first horizontal direction, and the vertical surfaces of the two guide rails are opposite each other along the first horizontal direction; each sorting trolley includes two wheel assemblies, which are arranged one-to-one with the two guide rails, and the guide wheel of each wheel assembly is used to roll in cooperation with the vertical surface of the corresponding guide rail.
[0012] As an optional technical solution, the vehicle body includes two side plates that are spaced apart and parallel to each other along the forward direction of the sorting trolley; the sorting trolley includes two wheel assemblies, which are spaced apart at both ends of the vehicle body along the first horizontal direction. Each wheel assembly also includes a support seat. The upper traveling wheel, the lower traveling wheel, and the guide wheel are rotatably mounted on the support seat. The support seat is located between the two side plates, and the support seat is fastened to both side plates by fasteners. The axis of the fasteners extends along a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.
[0013] As an optional technical solution, the sorting cart further includes a mounting base, which includes a first plate, a second plate, and a third plate connected in a U-shape. The first plate and the third plate are respectively connected to the two side plates, and the second plate is arranged parallel to and spaced apart from the support plate. The sorting cart also includes a linear motor, which includes a secondary plate, and the secondary plate is fixed to the second plate.
[0014] The sorting machine provided by this utility model has at least the following beneficial effects:
[0015] The sorting machine provided by this utility model includes a frame and a sorting trolley. The frame includes a guide rail, which includes an upper surface, a lower surface, and a vertical surface connecting the upper and lower surfaces. The sorting trolley is supported by the guide rail and can move along the guide rail. The sorting trolley includes a body and a wheel assembly installed on the body. The wheel assembly includes an upper traveling wheel, a lower traveling wheel, and a guide wheel. The axes of the upper traveling wheel and the lower traveling wheel both extend along a first horizontal direction, and the axis of the guide wheel extends along a vertical direction. The upper traveling wheel is supported by the upper surface and rolls with the upper surface, the lower traveling wheel rolls with the lower surface, and the guide wheel rolls with the vertical surface. This sorting machine's guide rail includes an upper surface, a lower surface, and a vertical surface connecting the upper and lower surfaces. When the sorting trolley moves along the guide rail, the upper traveling wheel rolls with the upper surface of the guide rail, and the lower traveling wheel rolls with the lower surface of the guide rail. The upper and lower traveling wheels are located on the upper and lower sides of the guide rail, respectively, to limit the vertical movement of the sorting trolley and prevent noise caused by upward bouncing. Simultaneously, the guide wheel rolls with the vertical surface of the guide rail to limit the trolley's movement in the first horizontal direction. Therefore, it ensures the sorting trolley moves smoothly along the guide rail and prevents items on the trolley from shifting due to vibration, which is beneficial for accurate sorting. Furthermore, this guide rail can roll with both the upper and lower traveling wheels of the sorting trolley and the guide wheel. Compared with related technologies, this guide rail combines the functions of a track and a guide, making the structure more compact and facilitating miniaturization design. Attached Figure Description
[0016] Figure 1This is a first schematic diagram of a partial structure of the sorting machine in an embodiment of the present utility model;
[0017] Figure 2 This is a second schematic diagram of a partial structure of the sorting machine in an embodiment of the present utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the wheel assembly and guide rail of the sorting cart in an embodiment of the present invention.
[0019] Figure 4 This is a schematic diagram of the first structure of the sorting cart in this embodiment of the present utility model;
[0020] Figure 5 This is a schematic diagram of the second structure of the sorting cart in an embodiment of the present utility model;
[0021] Figure 6 This is a schematic diagram of the third structure of the sorting cart in an embodiment of the present utility model;
[0022] Figure 7 This is a schematic diagram of the wheel assembly of the sorting cart in an embodiment of the present utility model;
[0023] Figure 8 This is a cross-sectional schematic diagram of the wheel assembly of the sorting cart in an embodiment of the present invention.
[0024] In the picture:
[0025] 10. Frame; 11. Guide rail; 111. Top surface; 112. Bottom surface; 113. Vertical surface;
[0026] 20. Sorting trolley; 211. Side plate; 212. Support plate; 213. Fastener; 22. Wheel assembly; 221. Upper traveling wheel; 222. Lower traveling wheel; 223. Guide wheel; 224. Upper support shaft; 23. Chain plate; 231. Reinforcing spacer; 232. Sealing washer; 233. Large washer; 234. Locking nut; 235. Roller sleeve; 236. Shoulder screw; 24. Support seat; 241. Clearance groove; 242. Threaded hole; 25. Lower support shaft; 26. Spacer sleeve; 27. Guide wheel shaft; 28. Mounting seat; 281. First plate; 282. Second plate; 29. Secondary plate; 210. Driver;
[0027] 30. Conveying assembly; 31. Electric roller; 32. Driven roller; 33. Conveyor belt; 34. Reinforcing plate. Detailed Implementation
[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions. Moreover, "above," "on top of," and "over" the first feature in relation to the second feature includes the first feature directly above and diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "under," and "below" the first feature in relation to the second feature includes the first feature directly below and diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0032] like Figures 1 to 8As shown, this embodiment provides a sorting machine, which includes a frame 10 and a sorting trolley 20. The frame 10 includes a guide rail 11, which includes an upper surface 111, a lower surface 112, and a vertical surface 113 connecting the upper surface 111 and the lower surface 112. The sorting trolley 20 is supported by the guide rail 11 and can move along the guide rail 11. The sorting trolley 20 includes a body and a wheel assembly 22 mounted on the body. The wheel assembly 22 includes an upper traveling wheel 221, a lower traveling wheel 222, and a guide wheel 223. The axes of the upper traveling wheel 221 and the lower traveling wheel 222 both extend along a first horizontal direction, and the axis of the guide wheel 223 extends along a vertical direction. The upper traveling wheel 221 is supported by the upper surface 111 and rolls with the upper surface 111, the lower traveling wheel 222 rolls with the lower surface 112, and the guide wheel 223 rolls with the vertical surface 113.
[0033] In this embodiment, as Figure 3 As shown, the guide rail 11 includes an upper surface 111 and a lower surface 112 arranged opposite to each other. The upper surface 111 supports the upper traveling wheel 221 of the wheel assembly 22, and the upper surface 111 and the upper traveling wheel 221 roll in cooperation. The lower surface 112 rolls in cooperation with the lower traveling wheel 222 of the wheel assembly 22, so that the upper traveling wheel 221 and the lower traveling wheel 222 are located on the upper and lower sides of the guide rail 11, respectively. This restricts the vertical movement of the sorting cart 20, preventing the sorting cart 20 from jumping upwards when moving along the guide rail 11. This effectively reduces the noise caused by the upward jumping of the sorting cart 20, improves the comfort of the surrounding environment, and improves the stability of the movement of the sorting cart 20. This effectively prevents the items placed on the sorting cart 20 from shifting due to vibration, thereby ensuring the accuracy and effectiveness of item sorting. Meanwhile, the guide wheel 223 of the wheel assembly 22 rolls in cooperation with the vertical surface 113 of the guide rail 11, which restricts the movement of the sorting cart 20 in the first horizontal direction, further improving the stability of the sorting cart 20 as it moves along the guide rail 11. This prevents the sorting cart 20 from shifting position, which could lead to item displacement or even falling during the sorting process, thus ensuring safety. Furthermore, as the sorting cart 20 moves along the guide rail 11, the guide rail 11 rolls in cooperation with the upper and lower traveling wheels 221 and 222 of the wheel assembly 22, improving the ease of movement of the sorting cart 20. Simultaneously, it rolls in cooperation with the guide wheel 223 to correct the sorting cart 20's deviation. Compared to tracks in related technologies, it combines the functions of both a track and a guide, resulting in a compact structure that facilitates miniaturization of the sorting machine, thereby improving its versatility and flexibility.
[0034] Optionally, in this embodiment, the lower traveling wheel 222 is spaced apart from the lower surface 112, and the preset distance between the lower traveling wheel 222 and the lower surface 112 is t. Preferably, 0.2mm≤t≤0.5mm. When the sorting cart 20 moves forward along the guide rail 11, the upper traveling wheel 221 rolls along the upper surface 111, and the lower traveling wheel 222 is spaced apart from the lower surface 112 by a preset distance t. The two do not contact each other to reduce the moving load of the sorting cart 20, which is beneficial to reduce wear and extend service life. At the same time, once the sorting cart 20 jumps upward, the contact between the lower traveling wheel 222 and the lower surface 112 will prevent the sorting cart 20 from jumping upward, ensuring that the sorting cart 20 moves smoothly.
[0035] Optionally, drop-off ports are provided on both sides of the guide rail 11, and the sorting trolley 20 moves along the guide rail 11 and is used to transport items to the drop-off ports.
[0036] Optionally, the guide rail 11 is annular. In another embodiment, the shape of the guide rail 11 can be specifically set according to the actual use scenario, and no specific limitation is made here.
[0037] Optionally, the upper traveling wheel 221, the lower traveling wheel 222, and the guide wheel 223 are all bearings. The bearings have high strength, long service life, and can be purchased directly from existing technologies with suitable specifications, resulting in low cost.
[0038] Furthermore, such as Figures 1 to 2 As shown, multiple sorting carts 20 are arranged sequentially along the extension direction of the guide rail 11. The wheel assembly 22 of each sorting cart 20 includes two upper support shafts 224 and two upper traveling wheels 221. The two upper support shafts 224 are arranged at intervals along the forward direction of the sorting cart 20, and the two upper traveling wheels 221 are rotatably connected to the two upper support shafts 224 respectively. The sorting machine also includes several chain plates 23. The two adjacent upper support shafts 224 of any two adjacent sorting carts 20 are respectively set with one chain plate 23. The two ends of each chain plate 23 are respectively sleeved on the two corresponding upper support shafts 224.
[0039] In this embodiment, as Figure 6 As shown, along the forward direction of the sorting trolley 20, the distance between the two upper traveling wheels 221 of the same sorting trolley 20 is L1. The chain plate 23 is sleeved on the two adjacent upper support shafts 224 of the two adjacent sorting trolleys 20, and the distance between the two adjacent upper support shafts 224 is L2. This arrangement allows one sorting trolley 20 to correspond to two pitches L1 and L2, which makes the polygonal effect small when the sorting trolley 20 moves along the guide rail 11. Therefore, the vibration and noise of the sorting trolley 20 when it moves along the guide rail 11 are small.
[0040] Furthermore, such as Figures 4 to 8As shown, the wheel assembly 22 also includes a support seat 24 fixedly connected to the vehicle body. Two upper support shafts 224 are inserted into the support seat 24. Each upper support shaft 224 includes a first end located on the first side of the support seat 24 and a second end located on the second side of the support seat 24. The upper traveling wheel 221 is sleeved on the first end of the upper support shaft 224, and the chain plate 23 is sleeved on the second end of the upper support shaft 224.
[0041] In this embodiment, the upper support shaft 224 is provided with an upper traveling wheel 221 and a chain plate 23 at both ends of the support base 24, so that the two ends of the upper support shaft 224 are subjected to force, thereby improving the force balance of the upper support shaft 224 and thus improving the reliability of the upper support shaft 224.
[0042] Optionally, such as Figure 7 As shown, the upper support shaft 224 includes a shoulder screw 236 and a locking nut 234. The cylindrical shoulder of the shoulder screw 236 is inserted into the hole on the support seat 24. The upper traveling wheel 221 and the chain plate 23 are both sleeved on the cylindrical shoulder and can rotate around the cylindrical shoulder. The locking nut 234 is threadedly connected to the threaded part of the shoulder screw 236 to lock the relative positions of the upper traveling wheel 221, the chain plate 23, and the support seat 24.
[0043] Optionally, such as Figure 7 As shown, the wheel assembly 22 also includes a lower support shaft 25, which is inserted into the support seat 24 and is arranged parallel to and spaced apart from the two upper support shafts 224. The lower traveling wheel 222 is rotatably sleeved with the lower support shaft 25.
[0044] Furthermore, such as Figure 8 As shown, the wheel assembly 22 also includes a lower support shaft 25 and three spacer sleeves 26. The lower support shaft 25 is connected to the support base 24 and is parallel to the two upper support shafts 224. The three spacer sleeves 26 are fitted onto the lower support shaft 25 and the two upper support shafts 224 in a one-to-one correspondence. The lower traveling wheel 222 and the two upper traveling wheels 221 are fitted onto the three spacer sleeves 26 in a one-to-one correspondence. The three spacer sleeves 26 are used to ensure that the lower traveling wheel 222 and the two upper traveling wheels 221 are all spaced apart from the support base 24 in a one-to-one correspondence.
[0045] In this embodiment, as Figure 8 As shown, the spacer sleeve 26 allows the lower traveling wheel 222 and the two upper traveling wheels 221 to be spaced apart from the support base 24, limiting the axial position of the upper traveling wheel 221 relative to the upper support shaft 224, and at the same time limiting the axial position of the lower traveling wheel 222 relative to the lower support shaft 25. This avoids friction between the lower traveling wheel 222, the two upper traveling wheels 221 and the support base 24, thereby reducing the wear of the support base 24.
[0046] Preferably, in this embodiment, as Figure 8 As shown, reinforcing spacers 231 are provided at both ends of the chain plate 23. The reinforcing spacers 231 are used to fit around the outer periphery of the upper support shaft 224, thereby improving the connection strength between the chain plate 23 and the upper support shaft 224, and reducing the wear between the chain plate 23 and the upper support shaft 224.
[0047] Preferably, in this embodiment, as Figure 8 As shown, the shoulder screw 236 passes through the upper traveling wheel 221, the support seat 24, and the chain plate 23 in sequence before extending out. A reinforcing spacer 231 is provided between the shoulder screw 236 and the chain plate 23. A sealing washer 232, a large washer 233, and a locking nut 234 are sequentially provided at the protruding end of the shoulder screw 236. The locking nut 234 can lock the shoulder screw 236 to the support seat 24, and the sealing washer 232 can protect the reinforcing spacer 231 to prevent damage to the reinforcing spacer 231. Furthermore, a roller sleeve 235 is provided on the outside of the reinforcing spacer 231 to limit the relative position of the support seat 24 and the locking nut 234 along the axial direction, ensuring the performance of the sorting cart 20.
[0048] Optionally, in this embodiment, as Figure 7 and Figure 8 As shown, the wheel assembly 22 also includes a guide wheel shaft 27, which is connected to the support base 24 and is perpendicular to the upper support shaft 224 and the lower support shaft 25. The guide wheel 223 is sleeved on the guide wheel shaft 27, and along the first horizontal direction, the outer edge of the guide wheel 223 is located between the upper traveling wheel 221, the lower traveling wheel 222 and the support base 24. In the vertical direction, the guide wheel 223 is located between the upper traveling wheel 221 and the lower traveling wheel 222, which can improve space utilization and is conducive to miniaturization design.
[0049] Furthermore, such as Figure 6 As shown, the line connecting the centers of the lower traveling wheel 222 and the two upper traveling wheels 221 forms an isosceles triangle, and the center of the lower traveling wheel 222 is located at the vertex of the isosceles triangle.
[0050] In this embodiment, when the sorting cart 20 vibrates and bounces upward, this arrangement allows the lower traveling wheel 222 to apply a force to the guide rail 11 through the lower surface 112. This force passes between the two upper traveling wheels 221 and is equidistant from the two upper traveling wheels 221. As a result, when the sorting cart 20 falls, the two upper traveling wheels 221 contact the upper surface 111 of the guide rail 11 approximately simultaneously. This effectively prevents the sorting cart 20 from tilting, making the movement of the sorting cart 20 more stable and ensuring the stability of the sorting cart 20.
[0051] Optionally, such as Figure 4As shown, the sorting trolley 20 also includes a conveying assembly 30 installed on the trolley body. When the sorting trolley 20 moves along the guide rail 11 to the sorting position, the conveying assembly 30 is used to convey items to the drop-out port on the side of the guide rail 11 to ensure the performance of the sorting machine.
[0052] Optionally, such as Figure 4 As shown, the conveying assembly 30 includes a drive roller and a driven roller 32 arranged at intervals along a first horizontal direction, and a conveyor belt 33 sleeved on the drive roller and the driven roller 32. The conveyor belt 33 is used to convey items to the side of the guide rail 11. The axes of the drive roller and the driven roller 32 both extend along a second horizontal direction. The center of the lower traveling wheel 222 corresponds to the width center of the conveyor belt 33. The two upper traveling wheels 221 are symmetrically arranged about the width center of the conveyor belt 33 to improve the balance of the supporting force on the sorting cart 20 and ensure the stability of the sorting cart 20.
[0053] Optionally, such as Figure 7 and Figure 8 As shown, the wheel assembly 22 also includes a support base 24, a lower traveling wheel 222 and two upper traveling wheels 221, all of which are mounted on the support base 24, and the center line connecting the three forms a triangle. The support base 24 has a clearance groove 241, which is located inside the triangle, and the guide wheel 223 is rotatably mounted in the clearance groove 241.
[0054] In this embodiment, as Figure 7 and Figure 8 As shown, the lower traveling wheel 222 and the two upper traveling wheels 221 are arranged in a triangular pattern on the support base 24, which allows the middle part of the support base 24 to have an obstacle groove 241. The obstacle groove 241 can provide installation space for the guide wheel 223, thereby improving space utilization and facilitating the miniaturization design of the sorting cart 20.
[0055] Furthermore, such as Figure 7 and Figure 8 As shown, the wheel assembly 22 also includes a guide wheel shaft 27, which is located in the clearance groove 241 and is inserted into the support seat 24. The guide wheel shaft 27 extends in the vertical direction, and the guide wheel 223 is rotatably sleeved with the guide wheel shaft 27.
[0056] In this embodiment, the guide wheel shaft 27 is a shoulder screw, the guide wheel 223 is sleeved on the shoulder, and the threaded part is threadedly connected to the threaded hole on the support seat 24, thereby ensuring the installation stability of the guide wheel 223 and facilitating the installation of the guide wheel 223, thus improving the ease of installation.
[0057] Furthermore, such as Figure 1 and Figure 2As shown, the sorting machine includes two guide rails 11, which are parallel to each other and spaced apart along a first horizontal direction. The vertical surfaces 113 of the two guide rails 11 are opposite each other along the first horizontal direction. Each sorting trolley 20 includes two wheel assemblies 22, which are arranged one-to-one with the two guide rails 11. The guide wheel 223 of each wheel assembly 22 is in rolling engagement with the vertical surface 113 of the corresponding guide rail 11.
[0058] In this embodiment, as Figure 1 and Figure 2 As shown, the vertical surfaces 113 of the two guide rails 11 are opposite each other along the first horizontal direction, and the guide wheels 223 of the two wheel assemblies 22 are respectively in rolling cooperation with the vertical surfaces 113 of the two guide rails 11. The vertical surfaces 113 of the two guide rails 11 act simultaneously to limit the movement of the sorting cart 20 along the first horizontal direction, so that the sorting cart 20 moves more smoothly along the guide rails 11 and there will be no positional deviation, thereby ensuring the performance of the sorting cart 20.
[0059] Furthermore, such as Figure 4 As shown, the vehicle body includes two side plates 211 that are spaced apart and parallel to each other along the forward direction of the sorting trolley 20; the sorting trolley 20 includes two wheel assemblies 22, which are spaced apart at both ends of the vehicle body along a first horizontal direction. Each wheel assembly 22 also includes a support seat 24. The upper traveling wheel 221, the lower traveling wheel 222, and the guide wheel 223 are rotatably mounted on the support seat 24. The support seat 24 is located between the two side plates 211, and the support seat 24 and the two side plates 211 are fastened together by fasteners 213. The axis of the fasteners 213 extends along a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.
[0060] In this embodiment, the support base 24 is located between the two side plates 211, thereby enhancing the overall structural strength of the vehicle body. The support base 24 is made of metal, and threaded holes 242 are respectively provided at both ends of the support base 24 along the second horizontal direction. Fasteners 213 pass through the through holes on the side plates 211 and are threaded into the threaded holes 242 to connect the support base 24 and the side plates 211, ensuring the reliability of the connection between the side plates 211 and the support base 24.
[0061] Optionally, in this embodiment, as Figure 7 As shown, at least two threaded holes 242 are respectively provided at both ends of the support base 24 along the second horizontal direction, and at least two through holes are provided at corresponding positions on the side plate 211. The at least two through holes and the at least two threaded holes 242 are connected in a one-to-one correspondence. At least two fasteners 213 are provided in a corresponding manner. The at least two fasteners 213, the at least two through holes and the at least two threaded holes 242 are provided in a one-to-one correspondence to improve the connection stability between the side plate 211 and the support base 24.
[0062] Optionally, in this embodiment, the support base 24 is made of cast iron or aluminum profile, and no specific limitation is made here.
[0063] Optionally, such as Figure 4 As shown, the vehicle body also includes a support plate 212 connected at an angle to the two side plates 211. Along the first horizontal direction, the support plate 212 includes a first end and a second end. The sorting trolley 20 also includes a conveying assembly 30, which includes a drive roller, a driven roller 32 and a conveyor belt 33. The drive roller is located at the first end of the support plate 212, and the driven roller 32 is located at the second end of the support plate 212. The two ends of the drive roller are supported by the two side plates 211, and the two ends of the driven roller 32 are supported by the two side plates 211, respectively. The conveyor belt 33 is sleeved on the drive roller and the driven roller 32 and is supported by the drive roller, the driven roller 32 and the support plate 212.
[0064] Optionally, such as Figure 4 As shown, a reinforcing plate 34 is also provided between the side plate 211 and the support plate 212, which can improve the connection stability between the side plate 211 and the support plate 212, and at the same time can shield the active roller and the driven roller 32 to prevent external objects from affecting the rotation of the active roller and the driven roller 32, so as to ensure the safety performance in the sorting process.
[0065] Optionally, such as Figure 4 and Figure 5 As shown, the driving roller includes an electric roller 31. The electric roller 31 rotates, driving the conveyor belt 33 to move. The conveyor belt 33 located above the electric roller 31 and the driven roller 32 forms a conveying surface. The item is located on the conveyor belt 33, and the moving conveyor belt 33 delivers the item to the side of the guide rail 11.
[0066] In other embodiments, the conveying assembly 30 includes a plurality of conveying rollers, one of which is an electric roller 31, and the other conveying rollers are drivenly connected to the electric roller 31. The plurality of conveying rollers together form a conveying surface for the article, and the article is located on the plurality of conveying rollers. Each conveying roller rotates to deliver the article to the side of the guide rail 11.
[0067] Optionally, such as Figure 5 As shown, the conveying assembly 30 also includes a driver 210, which is connected to the electric roller 31 and is used to drive the electric roller 31 to rotate to ensure the conveying of items.
[0068] Furthermore, the sorting cart 20 also includes a mounting base 28, which comprises a first plate 281, a second plate 282, and a third plate connected in a U-shape. The first plate 281 and the third plate are respectively connected to two side plates 211, and the second plate 282 is arranged parallel to and spaced apart from the support plate 212. The sorting cart 20 also includes a linear motor, which comprises a primary plate and a secondary plate 29. The primary plate is fixed to the frame 10, and the secondary plate 29 is fixed to the second plate 282. The primary plate and the secondary plate 29 cooperate to achieve non-contact driving, thereby driving the sorting cart 20 to move along the guide rail 11. The driving method of the primary plate and the secondary plate 29 is prior art and will not be described in detail here.
[0069] In this embodiment, as Figure 5 As shown, the first plate 281 of the mounting base 28 is connected to one of the side plates 211, the third plate of the mounting base 28 is connected to the other side plate 211, and the second plate 282 is connected between the first plate 281 and the third plate. The second plate 282 is parallel to and spaced apart from the support plate 212. The mounting base 28 is connected to the vehicle body, which can enhance the structural strength of the sorting cart 20 and thus extend its service life.
[0070] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A sorting machine, characterized in that, The sorting machine includes a frame (10) and a sorting trolley (20). The frame (10) includes a guide rail (11), which includes an upper surface (111), a lower surface (112), and a vertical surface (113) connecting the upper surface (111) and the lower surface (112). The sorting trolley (20) is supported by the guide rail (11) and can move along the guide rail (11). The sorting trolley (20) includes a body and a wheel assembly (22) mounted on the body. The wheel assembly (22) includes an upper traveling wheel. The upper traveling wheel (221), the lower traveling wheel (222), and the guide wheel (223) are provided. The axes of the upper traveling wheel (221) and the lower traveling wheel (222) extend along a first horizontal direction. The axis of the guide wheel (223) extends along a vertical direction. The upper traveling wheel (221) is supported by the upper surface (111) and rolls with the upper surface (111). The lower traveling wheel (222) rolls with the lower surface (112). The guide wheel (223) rolls with the vertical surface (113).
2. The sorting machine according to claim 1, characterized in that, Multiple sorting carts (20) are provided, and the multiple sorting carts (20) are arranged sequentially along the extension direction of the guide rail (11); the wheel assembly (22) of each sorting cart (20) includes two upper support shafts (224) and two upper traveling wheels (221). The two upper support shafts (224) are arranged at intervals along the forward direction of the sorting cart (20), and the two upper traveling wheels (221) are rotatably sleeved with the two upper support shafts (224) respectively; the sorting machine also includes several chain plates (23). The two upper support shafts (224) of any two adjacent sorting carts (20) are correspondingly arranged with one chain plate (23), and the two ends of each chain plate (23) are correspondingly sleeved with the two upper support shafts (224).
3. The sorting machine according to claim 2, characterized in that, The wheel assembly (22) also includes a support seat (24) fixedly connected to the vehicle body. Both upper support shafts (224) are inserted into the support seat (24). Each upper support shaft (224) includes a first end located on a first side of the support seat (24) and a second end located on a second side of the support seat (24). The upper traveling wheel (221) is sleeved on the first end of the upper support shaft (224), and the chain plate (23) is sleeved on the second end of the upper support shaft (224).
4. The sorting machine according to claim 3, characterized in that, The wheel assembly (22) further includes a lower support shaft (25) and three spacer sleeves (26). The lower support shaft (25) is connected to the support seat (24) and parallel to the two upper support shafts (224). The three spacer sleeves (26) are fitted one-to-one with the lower support shaft (25) and the two upper support shafts (224). The lower traveling wheel (222) and the two upper traveling wheels (221) are fitted one-to-one on the three spacer sleeves (26). The three spacer sleeves (26) are used to ensure that the lower traveling wheel (222) and the two upper traveling wheels (221) are spaced apart from the support seat (24).
5. The sorting machine according to claim 2, characterized in that, The center line connecting the lower traveling wheel (222) and the two upper traveling wheels (221) forms an isosceles triangle, and the center of the lower traveling wheel (222) is located at the vertex of the isosceles triangle.
6. The sorting machine according to claim 2, characterized in that, The wheel assembly (22) also includes a support base (24), the lower traveling wheel (222) and the two upper traveling wheels (221) are all mounted on the support base (24), and the center line connecting the three is a triangle. The support base (24) has a clearance groove (241) located inside the triangle, and the guide wheel (223) is rotatably mounted in the clearance groove (241).
7. The sorting machine according to claim 6, characterized in that, The wheel assembly (22) further includes a guide wheel shaft (27), which is located in the clearance groove (241) and inserted into the support seat (24). The guide wheel shaft (27) extends in a vertical direction, and the guide wheel (223) is rotatably sleeved with the guide wheel shaft (27).
8. The sorting machine according to claim 1, characterized in that, The sorting machine includes two guide rails (11), which are parallel to each other and spaced apart along the first horizontal direction. The vertical surfaces (113) of the two guide rails (11) are opposite to each other along the first horizontal direction. Each sorting trolley (20) includes two wheel assemblies (22), which are arranged one-to-one with the two guide rails (11). The guide wheel (223) of each wheel assembly (22) is used to roll in cooperation with the vertical surface (113) of the corresponding guide rail (11).
9. The sorting machine according to claim 1, characterized in that, The vehicle body includes two side plates (211) that are spaced apart and parallel to each other along the forward direction of the sorting trolley (20); the sorting trolley (20) includes two wheel assemblies (22), which are spaced apart at both ends of the vehicle body along the first horizontal direction. Each wheel assembly (22) also includes a support seat (24). The upper traveling wheel (221), the lower traveling wheel (222), and the guide wheel (223) are rotatably mounted on the support seat (24). The support seat (24) is located between the two side plates (211), and the support seat (24) and the two side plates (211) are fastened together by fasteners (213). The axis of the fasteners (213) extends along the second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction.
10. The sorting machine according to claim 9, characterized in that, The sorting cart (20) also includes a mounting base (28), which includes a first plate (281), a second plate (282), and a third plate connected in a U-shape. The first plate (281) and the third plate are respectively connected to the two side plates (211). The second plate (282) is arranged parallel to and spaced apart from the support plate (212). The sorting cart (20) also includes a linear motor, which includes a secondary plate (29) and is fixed to the second plate (282).