A carrier roller with double sealing structure
Patent Information
- Application Number
- CN202522326334.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0003]本实用新型的目的在于提供一种具有双密封结构的托辊,以解决上述背景技术中提出不便于对托辊进行内外双密封的问题
[0012]与现有技术相比,本实用新型的有益效果是:通过设置有辊体、轴承座、外侧罩、轴体、卡环、外密封圈、内密封圈、安装孔二、安装螺栓二、内孔和刷毛,托辊安装使用时,通过在辊体两侧轴承座中安装有外密封圈和内密封圈,可阻隔外侧灰尘、水分等杂质侵入轴承主体的内部,保障其润滑和长期运行稳定性,同时分别在辊体两侧轴承座外部位置安装固定有外侧罩,利用外侧罩可对内部外密封圈和内密封圈进行辅助的外罩封闭防尘防水防护,辊体转动过程中可同步带动外侧罩转动,利用若干刷毛可对轴体与外侧罩的间隙进行填充挡尘,内外双密封结构,进一步提高托辊内部密封性能;
Smart Images

Figure CN224797831U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveyor belt technology, specifically to a roller with a double-sealed structure. Background Technology
[0002] Idler rollers are key load-bearing components of belt conveyors, primarily used to support the conveyor belt and the weight of materials, reducing running resistance. Their quality directly affects the conveyor's energy consumption and belt life, and they are widely used in the logistics and transportation industries. However, in actual use, the sealing components on both sides of the idler roller are directly exposed. When used in harsh environments, the outer sealing components are corroded by the environment, leading to accelerated aging and damage, resulting in decreased sealing performance and requiring frequent maintenance and replacement. This is a drawback, as there is no measure to provide double sealing for the idler roller. Now, a novel idler roller with a double-sealed structure is proposed to address the above-mentioned shortcomings. Utility Model Content
[0003] The purpose of this invention is to provide a roller with a double-sealed structure to solve the problem mentioned in the background art that it is inconvenient to perform double sealing of the roller inside and out.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a roller with a double-sealed structure, comprising a roller body, bearing seats fixed inside both sides of the roller body, and a shaft body transversely arranged inside the bearing seats, a bearing body fixed on the right side inside the bearing seats, an inner sealing ring arranged on the left side of the bearing body, and an outer sealing ring arranged on the left side of the inner sealing ring, retaining rings fixed on both sides outside the shaft body, an outer cover arranged on the outer side of the bearing seats, and four sets of mounting bolts arranged on the outer side of the outer cover, a mounting hole two opened on the outer side of the bearing seats, and an inner hole opened inside the outer cover, with several bristles fixed on the inner side of the inner hole.
[0005] As a further technical solution of this utility model, the bearing housing, outer cover, shaft body, retaining ring, outer sealing ring, inner sealing ring and bearing body are respectively arranged symmetrically about the vertical center line of the roller body.
[0006] As a further technical solution of this utility model, the two sides of the shaft respectively penetrate the interior of the bearing body, the inner sealing ring, the outer sealing ring, the outer cover and the bearing seat.
[0007] As a further technical solution of this utility model, the four sets of mounting bolts are distributed in a ring at equal intervals on the outer side of the outer cover, the four sets of mounting holes are distributed in a ring at equal intervals on the outer side of the bearing seat, the mounting bolts penetrate the interior of the outer cover and are threaded into the mounting holes, and the bristles are distributed in a ring on the inner side of the inner hole.
[0008] As a further technical solution of this utility model, limit rings are respectively provided on both sides of the outer side of the roller body, and four sets of threaded holes are opened on the outer side of the limit rings, and the internal threads of the threaded holes are connected to fixing bolts.
[0009] As a further technical solution of this utility model, the four sets of threaded holes are distributed in a ring at equal intervals on the outside of the limiting ring, the threaded holes penetrate the inside of the limiting ring, and the fixing bolts penetrate the inside of the threaded holes.
[0010] As a further technical solution of this utility model, an installation groove is provided on the outer side of the roller body, and a plate body one is provided inside the top of the installation groove, and a plate body two is provided inside the bottom of the installation groove. Two sets of countersunk holes are provided on the top and both ends of the plate body one and the bottom and both ends of the plate body two, and an installation bolt one is provided inside the countersunk holes. An installation hole one is provided on the top and bottom of the roller body and on both sides of both ends, which is installed in conjunction with the installation bolt one.
[0011] As a further technical solution of this utility model, the first plate and the second plate are symmetrically arranged about the horizontal center line of the mounting groove, the countersunk holes penetrate the interior of the first plate and the second plate respectively, and the first mounting bolt penetrates the interior of the countersunk hole and is threaded into the first mounting hole.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up a roller body, bearing seat, outer cover, shaft body, retaining ring, outer sealing ring, inner sealing ring, two mounting holes, two mounting bolts, inner hole and brush bristles, when the idler roller is installed and used, the outer sealing ring and inner sealing ring installed in the bearing seat on both sides of the roller body can prevent dust, moisture and other impurities from entering the interior of the bearing body, ensuring its lubrication and long-term operational stability. At the same time, the outer cover is installed and fixed on the outside of the bearing seat on both sides of the roller body. The outer cover can be used to provide auxiliary sealing and dust and water protection for the inner outer sealing ring and inner sealing ring. During the rotation of the roller body, the outer cover can be rotated synchronously. Several brush bristles can fill the gap between the shaft body and the outer cover to block dust. The double sealing structure further improves the internal sealing performance of the idler roller. With roller body, limit rings, fixing bolts and threaded holes, the idler roller is equipped with limit rings on both sides of the outside of the roller body when in use. The two sets of symmetrically fixed limit rings can assist in guiding and limiting the conveyor belt at the center position outside the roller body, so that the outer conveyor belt can keep moving in the center position and reduce deviation. With a roller body, mounting groove, plate one, countersunk hole, mounting bolt one, mounting hole one, and plate two, the idler roller is used by mounting plate one and plate two on the outer side of the roller body. Plate one and plate two can be used to provide auxiliary padding and anti-wear protection for the contact position of the center position of the idler roller. At the same time, the separate and detachable parts are convenient for maintenance and replacement. Attached Figure Description
[0013] Figure 1 This is a frontal cross-sectional view of the present invention. Figure 2 This is a partial sectional view of the outer cover of this utility model. Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the diagram; Figure 4 This is a schematic diagram of a partial cross-sectional structure of the present invention.
[0014] In the diagram: 1. Roller body; 2. Bearing housing; 3. Outer cover; 4. Shaft body; 5. Snap ring; 6. Outer sealing ring; 7. Inner sealing ring; 8. Limiting ring; 9. Bearing body; 10. Mounting groove; 11. Plate 1; 12. Countersunk hole; 13. Mounting bolt 1; 14. Mounting hole 1; 15. Plate 2; 16. Mounting hole 2; 17. Mounting bolt 2; 18. Inner hole; 19. Brush bristles; 20. Fixing bolt; 21. Threaded hole. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4 This utility model provides an embodiment: a roller with a double-sealed structure, including a roller body 1, bearing seats 2 are fixed inside both sides of the roller body 1, and a shaft 4 is transversely arranged inside the bearing seat 2. A bearing body 9 is fixed on the right side inside the bearing seat 2, an inner sealing ring 7 is arranged on the left side of the bearing body 9, and an outer sealing ring 6 is arranged on the left side of the inner sealing ring 7. Snap rings 5 are installed and fixed on both sides outside the shaft 4. An outer cover 3 is arranged on the outside of the bearing seat 2, and four sets of mounting bolts 17 are arranged on the outside of the outer cover 3. A mounting hole 16 is opened on the outside of the bearing seat 2. An inner hole 18 is opened inside the outer cover 3, and several bristles 19 are fixed inside the inner hole 18. The bearing housing 2, outer cover 3, shaft 4, retaining ring 5, outer sealing ring 6, inner sealing ring 7 and bearing body 9 are symmetrically arranged about the vertical center line of the roller body 1. The two sides of the shaft 4 pass through the interior of the bearing body 9, inner sealing ring 7, outer sealing ring 6, outer cover 3 and bearing housing 2 respectively. Four sets of mounting bolts 17 are distributed in a ring at equal intervals on the outer side of the outer cover 3. Four sets of mounting holes 16 are distributed in a ring at equal intervals on the outer side of the bearing housing 2. The mounting bolts 17 pass through the interior of the outer cover 3 and are threaded into the mounting holes 16. Several bristles 19 are distributed in a ring on the inner side of the inner hole 18. Specifically, such as Figure 1 and Figure 2 As shown, the roller body 1, bearing housing 2, outer cover 3, shaft 4, retaining ring 5, outer sealing ring 6, inner sealing ring 7, mounting hole 2 16, mounting bolt 2 17, inner hole 18, and brush bristles 19 are all present. When the idler roller is installed and used, the outer sealing ring 6 and inner sealing ring 7 installed in the bearing housing 2 on both sides of the roller body 1 can prevent dust, moisture, and other impurities from entering the interior of the bearing body 9, ensuring its lubrication and long-term operational stability. At the same time, the outer cover 3 is installed and fixed on the outside of the bearing housing 2 on both sides of the roller body 1. The outer cover 3 can be used to provide auxiliary outer sealing and dust and water protection for the inner outer sealing ring 6 and inner sealing ring 7. During the rotation of the roller body 1, the outer cover 3 can be rotated synchronously. The brush bristles 19 can fill the gap between the shaft body 4 and the outer cover 3 to block dust. The double sealing structure further improves the internal sealing performance of the idler roller.
[0017] Limiting rings 8 are provided on both sides of the outer side of the roller body 1, and four sets of threaded holes 21 are provided on the outer side of the limiting rings 8. The threaded holes 21 are connected to the threads of fixing bolts 20. The four sets of threaded holes 21 are distributed in a ring at equal intervals on the outer side of the limiting rings 8. The threaded holes 21 penetrate the interior of the limiting rings 8, and the fixing bolts 20 penetrate the interior of the threaded holes 21. Specifically, such as Figure 1 and Figure 3 As shown, limit rings 8 are provided on both sides of the outside of the roller body 1. The two sets of symmetrically fixed limit rings 8 can assist in guiding and limiting the conveyor belt at the center position outside the roller body 1, so that the outer conveyor belt can be kept in the center position of the idler roller. By loosening the fixing bolt 20 from the threaded hole 21, the limit rings 8 can be unlocked outside the roller body 1. Then, the two sets of limit rings 8 on both sides can be moved left and right to adjust the limiting distance between the two sets of limit rings 8.
[0018] The roller body 1 has an installation groove 10 on its outer side, and a plate 11 is provided inside the top of the installation groove 10. A plate 2 15 is provided inside the bottom of the installation groove 10. Two sets of countersunk holes 12 are provided on the top and both ends of the plate 11 and the bottom and both ends of the plate 2 15. An installation bolt 13 is provided inside the countersunk holes 12. An installation hole 14 is provided on the top, bottom and both ends of the roller body 1 to cooperate with the installation bolt 13. The plate 11 and the plate 2 15 are symmetrically arranged about the horizontal center line of the installation groove 10. The countersunk holes 12 penetrate the interior of the plate 11 and the plate 2 15 respectively. The installation bolt 13 penetrates the interior of the countersunk holes 12 and is threaded into the installation hole 14. Specifically, such as Figure 1 and Figure 4 As shown, by installing plate 11 and plate 2 15 on the outer side of roller 1, the plate 11 and plate 2 15 can be used to provide auxiliary padding and anti-wear protection for the contact position of the center position of the idler roller. At the same time, the separate and detachable parts make maintenance and replacement convenient.
[0019] Working Principle: During installation and use, the outer sealing ring 6 and inner sealing ring 7 are installed in the bearing seats 2 on both sides of the roller body 1 to prevent dust, moisture, and other impurities from entering the interior of the bearing body 9, ensuring its lubrication and long-term operational stability. Simultaneously, outer covers 3 are fixedly installed on the outside of the bearing seats 2 on both sides of the roller body 1. These outer covers 3 provide auxiliary sealing for the inner outer sealing ring 6 and inner sealing ring 7, preventing dust and water damage. During the rotation of the roller body 1, the outer covers 3 rotate synchronously. Several bristles 19 fill the gap between the shaft body 4 and the outer covers 3 to prevent dust accumulation, creating a double-seal structure. Additionally, limit rings 8 are set on both sides of the outside of the roller body 1. The two sets of symmetrically fixed limit rings 8 provide auxiliary guidance and limit for the conveyor belt at the center position on the outside of the roller body 1, ensuring that the outer conveyor belt moves in the center position. Furthermore, when the idler is in use, plates 11 and 25 are installed on the outer side of the roller body 1. Plates 11 and 25 can be used to provide auxiliary padding and anti-wear protection for the contact position of the conveyor belt at the center of the idler.
[0020] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A roller with a double-sealed structure, comprising a roller body (1), characterized in that: The roller body (1) has bearing seats (2) fixed inside on both sides, and a shaft body (4) is horizontally arranged inside the bearing seat (2). The bearing body (9) is fixed on the right side inside the bearing seat (2). An inner sealing ring (7) is arranged on the left side of the bearing body (9), and an outer sealing ring (6) is arranged on the left side of the inner sealing ring (7). Snap rings (5) are installed and fixed on both sides outside the shaft body (4). An outer cover (3) is arranged on the outside of the bearing seat (2), and four sets of mounting bolts (17) are arranged on the outside of the outer cover (3). A mounting hole (16) is opened on the outside of the bearing seat (2). An inner hole (18) is opened inside the outer cover (3), and several brush bristles (19) are fixed on the inner side of the inner hole (18).
2. The idler roller with a double-sealed structure according to claim 1, characterized in that: The bearing housing (2), outer cover (3), shaft (4), retaining ring (5), outer sealing ring (6), inner sealing ring (7) and bearing body (9) are symmetrically arranged about the vertical center line of the roller body (1).
3. The idler roller with a double-sealed structure according to claim 1, characterized in that: The shaft (4) passes through the interior of the bearing body (9), inner sealing ring (7), outer sealing ring (6), outer cover (3) and bearing seat (2) on both sides respectively.
4. A roller with a double-sealed structure according to claim 2, characterized in that: The four sets of mounting bolts (17) are distributed in a ring at equal intervals on the outside of the outer cover (3), and the four sets of mounting holes (16) are distributed in a ring at equal intervals on the outside of the bearing seat (2). The mounting bolts (17) penetrate the inside of the outer cover (3) and are threaded into the mounting holes (16). The bristles (19) are distributed in a ring on the inside of the inner hole (18).
5. A roller with a double-sealed structure according to claim 1, characterized in that: Limiting rings (8) are provided on both sides of the outside of the roller body (1), and four sets of threaded holes (21) are provided on the outside of the limiting rings (8). The threaded holes (21) are connected to fixing bolts (20) by internal threads.
6. A roller with a double-sealed structure according to claim 5, characterized in that: The four sets of threaded holes (21) are distributed in a ring at equal intervals on the outside of the limiting ring (8). The threaded holes (21) penetrate the inside of the limiting ring (8), and the fixing bolts (20) penetrate the inside of the threaded holes (21).
7. A roller with a double-sealed structure according to claim 1, characterized in that: The roller body (1) is provided with an installation groove (10) on the outside, and a plate body one (11) is provided inside the top of the installation groove (10). A plate body two (15) is provided inside the bottom of the installation groove (10). Two sets of countersunk holes (12) are provided on the top and both ends of the plate body one (11) and the bottom and both ends of the plate body two (15) respectively. An installation bolt one (13) is provided inside the countersunk hole (12). An installation hole one (14) is provided on the top and bottom of the roller body (1) and both sides of the ends respectively, which is installed in conjunction with the installation bolt one (13).
8. A roller with a double-sealed structure according to claim 7, characterized in that: The first plate (11) and the second plate (15) are symmetrically arranged about the horizontal center line of the mounting groove (10). The countersunk hole (12) passes through the interior of the first plate (11) and the second plate (15) respectively. The first mounting bolt (13) passes through the interior of the countersunk hole (12) and is threaded into the first mounting hole (14).