Material conveying device for galvanizing

CN224797852UActive Publication Date: 2026-09-25TIANJIN SHUNCHEN METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202521508951.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2026-09-25
Estimated Expiration
2035-07-18

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于至少解决现有技术中存在的技术问题之一,提供一种镀锌加工用物料传送装置,能够解决工人手动擦拭运输带表面,这种方式不仅耗费大量人力和时间,同时清理频次难以与生产节奏匹配,往往在污染物大量堆积后才介入处理,擦拭力度与覆盖范围难以保持一致,导致清洁效果参差不齐,而且清洁效果难以保证,无法及时清除运输带上的锌渣和钝化液残留,进而降低了设备的实用性的问题

Benefits of technology

[0020]1、该镀锌加工用物料传送装置,通过清洁组件中运输带运行过程中,由于清洁刮板上端与运输带接触,运输带表面粘附的物料、杂质等在经过清洁刮板时,会被清洁刮板刮下,刮下的物料和杂质在重力作用下掉落,被下方的收集箱收集,从而保持运输带的清洁,避免物料残留影响运输效果和镀锌加工质量,进而有效的提高了设备的实用性和可靠性,同时避免需要人工手动擦拭运输带表面。

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Abstract

The utility model discloses a material conveying device for galvanization processing relates to conveying technical field. A material conveying device for galvanization processing, including support seat, transport component and collection box, is provided with cleaning assembly on the support seat, and the cleaning assembly is including fixed frame, cleaning scraper and two fixed seats, and two fixed seats are fixed on the both sides outer wall of support seat upper end, through the running process of transport belt in the cleaning assembly, because the upper end of cleaning scraper is contacted with transport belt, the material, impurity etc. that transport belt surface adheres will be scraped down by cleaning scraper when passing through cleaning scraper, and the material and impurity that scrape down fall under the action of gravity and are collected by the collection box below, thereby keep the cleanness of transport belt, avoid the influence of material residue to transport effect and galvanization processing quality, and then effectively improve the practicability and reliability of equipment, and the manual wiping of transport belt surface is avoided simultaneously.
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Description

Technical Field

[0001] This utility model relates to the field of conveying technology, and in particular to a material conveying device for galvanizing processing. Background Technology

[0002] In modern industrial production, galvanizing is an important metal surface treatment process that is widely used in industries such as automobile manufacturing, building hardware, and mechanical parts. Its core purpose is to significantly improve the corrosion resistance and aesthetics of workpieces by forming a zinc coating on the metal surface. In the entire galvanizing process, the material conveying device plays an indispensable role. It undertakes the important task of efficiently transferring workpieces between multiple process steps such as pickling, galvanizing, passivation, and cleaning, ensuring the continuity and automation of the production process.

[0003] During the galvanizing process, especially after passing through the galvanizing tank and passivation tank, a large amount of zinc dross, unreacted chemical agents, and passivation solution residue will adhere to the surface of the workpiece. When the workpiece is transported by the conveyor belt of the material conveying device, these residues will inevitably fall off or stick to the conveyor belt.

[0004] Some existing material conveying devices use manual periodic cleaning, requiring workers to manually wipe the surface of the conveyor belt. This method not only consumes a lot of manpower and time, but also makes it difficult to match the cleaning frequency with the production rhythm. Often, the cleaning is only done after a large amount of pollutants have accumulated. The wiping force and coverage are difficult to keep consistent, resulting in inconsistent cleaning effects. Moreover, the cleaning effect is difficult to guarantee, and it is impossible to remove zinc slag and passivation liquid residues on the conveyor belt in a timely manner, thereby reducing the practicality of the equipment. Utility Model Content

[0005] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a material conveying device for galvanizing processing. This device can solve the problem that workers manually wipe the surface of the conveyor belt. This method not only consumes a lot of manpower and time, but also the cleaning frequency is difficult to match with the production rhythm. Often, the cleaning is only done after a large amount of pollutants have accumulated. The wiping force and coverage are difficult to keep consistent, resulting in inconsistent cleaning effects. Moreover, the cleaning effect is difficult to guarantee, and it is impossible to remove zinc slag and passivation liquid residues on the conveyor belt in time, thereby reducing the practicality of the equipment.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a material conveying device for galvanizing processing, comprising a support base, a transport component and a collection box, wherein a cleaning component is provided on the support base;

[0007] The cleaning assembly includes a fixed frame, a cleaning scraper, and two fixed seats. The two fixed seats are fixed to the outer walls on both sides of the upper end of the support base. The upper side of the support base has a second T-shaped block groove inside the sliding groove. The lower surface of the two fixed seats has a second limiting plate groove. The two second limiting plate grooves are slidably connected to the inside of the two limiting plate grooves.

[0008] The upper surface of the protrusions on both sides of the fixed frame is provided with a first limiting plate groove, the upper surface of the two fixed seats is threaded with a rotating threaded rod, the cleaning scraper is fixedly installed on the upper surface of the fixed frame, and the transport component is installed on the upper end of the support seat.

[0009] Preferably, the fixing frame is U-shaped, and the outer walls at both ends of the fixing frame are slidably connected to the inner sides of the sliding grooves on both sides of the upper end of the support base;

[0010] In this configuration, the ends of the two limiting plates near the first limiting plate groove both slide to the outside of the second limiting plate groove and are respectively slidably connected to the inside of the corresponding first limiting plate groove.

[0011] Preferably, the ends of the four slide rods near the limiting plate all slide into the interior of the second limiting plate groove and are fixedly connected to the upper surface of the corresponding limiting plate respectively;

[0012] The two rotating threaded rods have their ends near the limiting plate threaded into the interior of the second limiting plate groove and are rotatably connected to the upper surface of the corresponding limiting plate.

[0013] Preferably, the outer walls of the T-shaped blocks at the lower ends of both sides of the fixed frame are slidably connected to the interior of the corresponding second T-shaped block grooves;

[0014] The transport component consists of a transport belt and a drive mechanism, with the upper end of the cleaning scraper contacting the transport belt on the transport component.

[0015] Preferably, two first T-shaped block grooves are formed on the upper surface of the bottom end of the support base, and the outer walls of the two T-shaped blocks at the lower end of the collection box are slidably connected to the interior of the corresponding first T-shaped block grooves;

[0016] The support base has two fixing grooves on its bottom upper surface, and two limiting blocks are fixedly connected to the outer wall of one side of the collection box. The outer walls of the two limiting blocks are provided with limiting rod grooves.

[0017] Preferably, both of the two limiting rod grooves are slidably connected to limiting rods, and both of the two limiting fixing blocks have limiting grooves on one side of their outer walls.

[0018] Among them, the outer walls of the protrusions on the two limiting rods contact the interior of the corresponding limiting grooves, and the lower ends of the two limiting rods slide to the outside of the limiting fixing block and slide to the interior of the corresponding fixing groove.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. In this galvanizing material conveying device, during the operation of the conveyor belt in the cleaning component, the upper end of the cleaning scraper contacts the conveyor belt, and the materials and impurities adhering to the surface of the conveyor belt are scraped off by the cleaning scraper as it passes through. The scraped materials and impurities fall off under the action of gravity and are collected by the collection box below, thereby keeping the conveyor belt clean and avoiding material residue from affecting the transportation effect and galvanizing quality. This effectively improves the practicality and reliability of the equipment, while avoiding the need for manual wiping of the conveyor belt surface. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the external structure of the cleaning scraper of this utility model;

[0024] Figure 3 This is a schematic diagram of the external structure of the collection box of this utility model;

[0025] Figure 4 This utility model Figure 2 A structural schematic diagram of the enlarged view at point A in the middle.

[0026] Reference numerals: 1. Support base; 2. Transport component; 3. Collection box; 4. Fixed frame; 5. First T-shaped block groove; 6. Limiting and fixing block; 7. Limiting groove; 8. Limiting rod; 9. Second T-shaped block groove; 10. Fixed base; 11. Sliding rod; 12. First limiting plate groove; 13. Cleaning scraper; 14. Limiting rod sliding groove; 15. Fixed groove; 16. Rotating threaded rod; 17. Limiting plate; 18. Second limiting plate groove. Detailed Implementation

[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0028] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0030] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0031] Please see Figure 1-4 This utility model provides a technical solution: a material conveying device for galvanizing processing, including a support base 1, a transport component 2 and a collection box 3;

[0032] A cleaning component is provided on the support base 1;

[0033] The cleaning assembly includes a fixed frame 4, a cleaning scraper 13, and two fixed seats 10. The fixed frame 4 is U-shaped. The two fixed seats 10 are fixed to the outer walls of the upper two sides of the support base 1. The upper two sides of the support base 1 have second T-shaped block grooves 9. The outer walls of both ends of the fixed frame 4 are slidably connected to the inner sides of the upper two sides of the support base 1. The lower surface of each of the two fixed seats 10 has a second limiting plate groove 18. The inner sides of each of the two second limiting plate grooves 18 are slidably connected to a limiting plate 17. The upper surface of the protrusions on both sides of the fixed frame 4 has a first limiting plate groove 12. The ends of the two limiting plates 17 near the first limiting plate grooves 12 slide to the outside of the second limiting plate grooves 18 and are respectively slidably connected to the inner sides of the corresponding first limiting plate grooves 12. Next, the upper surfaces of the two fixed seats 10 are threaded with rotating threaded rods 16. The ends of the four sliding rods 11 near the limiting plate 17 are all slidably extended into the interior of the second limiting plate groove 18 and are respectively fixedly connected to the upper surface of the corresponding limiting plate 17. The ends of the two rotating threaded rods 16 near the limiting plate 17 are all threadedly extended into the interior of the second limiting plate groove 18 and are respectively rotatably connected to the upper surface of the corresponding limiting plate 17. The outer walls of the T-shaped blocks at the lower ends of both sides of the fixed frame 4 are slidably connected to the interior of the corresponding second T-shaped block groove 9. The cleaning scraper 13 is fixedly installed on the upper surface of the fixed frame 4. The transport component 2 is installed on the upper end of the support seat 1. The transport component 2 consists of a transport belt and a drive mechanism. The upper end of the cleaning scraper 13 is in contact with the transport belt on the transport component 2.

[0034] The support base 1 has two first T-shaped block grooves 5 on its bottom upper surface. The outer walls of the two T-shaped blocks at the bottom of the collection box 3 are slidably connected to the interior of the corresponding first T-shaped block grooves 5. The support base 1 has two fixing grooves 15 on its bottom upper surface. The collection box 3 has two limiting fixing blocks 6 fixedly connected to one side outer wall. The outer walls of the two limiting fixing blocks 6 have limiting rod grooves 14. The interior of the two limiting rod grooves 14 is slidably connected to limiting rods 8. The outer walls of the two limiting fixing blocks 6 have limiting grooves 7 on one side. The outer walls of the protrusions on the two limiting rods 8 are in contact with the interior of the corresponding limiting grooves 7. The lower ends of the two limiting rods 8 slide to the outside of the limiting fixing blocks 6 and are slidably connected to the interior of the corresponding fixing grooves 15.

[0035] Furthermore, when using this device, the drive mechanism of the transport component 2 first starts the transport belt, placing the galvanized material onto it. Under the action of the drive mechanism, the transport belt moves the material from the starting position to the designated position. During transport, the transport belt continuously contacts the cleaning scraper 13. Simultaneously, as the transport belt runs, because the upper end of the cleaning scraper 13 contacts the transport belt, materials and impurities adhering to the surface of the transport belt are scraped off by the cleaning scraper 13. The scraped-off materials and impurities fall off under gravity and are collected by the collection box 3 below, thus keeping the transport belt clean and preventing material residue from affecting the transport effect and the quality of the galvanizing process. Then, when it is necessary to disassemble the cleaning scraper 13... When rotating the threaded rod 16 on the fixed base 10, the threaded rod 16 drives the limiting plate 17 to slide upward in the second limiting plate groove 18, so that the limiting plate 17 is separated from the first limiting plate groove 12 of the fixed frame 4. At this time, the fixed frame 4 loses its limit and can slide freely in the sliding groove at the upper end of the support base 1. Then, pull the fixed frame 4 to remove the cleaning scraper 13 from the support base 11. When the material and impurities collected in the collection box 3 reach a certain amount and need to be cleaned, first slide the limiting rod 8 upward, so that it is separated from the fixed groove 15 and the protrusion on the limiting rod 8 contacts the inner wall of the limiting groove 7. Then, the collection box 3 slides out from the support base 1 along the first T-shaped block groove 5, so that the material and impurities in the collection box 3 can be cleaned.

[0036] During the operation of the conveyor belt in the cleaning assembly, the upper end of the cleaning scraper 13 contacts the conveyor belt. As the cleaning scraper 13 passes through the conveyor belt, the materials and impurities adhering to the surface of the conveyor belt are scraped off. The scraped materials and impurities fall off under the action of gravity and are collected by the collection box 3 below, thereby keeping the conveyor belt clean and avoiding material residue from affecting the transportation effect and galvanizing quality. This effectively improves the practicality and reliability of the equipment, while avoiding the need for manual wiping of the conveyor belt surface.

[0037] Structural Description: Support Base 1: As the basic component of the entire conveying device, it has sliding grooves and second T-shaped block grooves 9 on both sides of its upper end for installing and fixing the frame 4, realizing the sliding connection of the cleaning components. Two first T-shaped block grooves 5 and two fixing grooves 15 are opened on the upper surface of the bottom end, which cooperate with the T-shaped block and the limiting rod 8 of the collection box 3 respectively to realize the installation and fixing of the collection box 3. Support Base 1 provides stable support for the transport component 2, the cleaning component and the collection box 3, ensuring the structural stability of the entire conveying device;

[0038] Collection box 3: The lower end is provided with two T-shaped blocks, which are slidably connected to the first T-shaped block groove 5 at the bottom of the support base 1 for easy installation and disassembly. Two limiting blocks 6 are fixedly connected to one side of the outer wall. Each limiting block 6 is provided with a limiting rod groove 14 and a limiting groove 7, which, together with the limiting rod 8, are connected to the fixing groove 15 of the support base 1 to ensure that the collection box 3 will not move easily during use. It is used to collect materials that fall off during the conveying process of the transport component 2 and impurities cleaned by the cleaning component.

[0039] Fixed frame 4: It has a "U" shaped structure. The outer walls at both ends slide in accordance with the sliding grooves on both sides of the upper end of the support base 1. The T-shaped blocks at the lower ends of both sides slide in connection with the second T-shaped block groove 9. The position can be adjusted by sliding along the conveyor belt running direction on the support base 1. The upper surface of the protrusions on both sides of the fixed frame 4 is provided with the first limiting plate groove 12, which is used to cooperate with the limiting plate 17 to fix the cleaning component. The cleaning scraper 13 is installed on its upper surface, which is the main frame of the cleaning component and provides installation support for the cleaning scraper 13.

[0040] Limiting rod 8: It slides within the limiting rod groove 14 of the limiting fixing block 6, and its lower end can be inserted into the fixing groove 15 of the support base 1. Through the cooperation with the limiting groove 7 and the fixing groove 15, the collection box 3 is firmly fixed on the support base 1 to prevent the collection box 3 from shaking during the material collection process.

[0041] Fixed base 10: Fixed to the outer walls of both sides of the upper end of the support base 1. The lower surface has a second limiting plate groove 18 for installing the limiting plate 17. The upper surface is threadedly connected to a rotating threaded rod 16. By rotating the threaded rod 16, the limiting plate 17 is driven to slide up and down in the second limiting plate groove 18, thereby fixing and loosening the fixed frame 4.

[0042] Slide rod 11: There are four slide rods 11 in total. One end extends slidably into the second limiting plate groove 18 and is fixedly connected to the upper surface of the limiting plate 17. It provides guidance for the sliding of the limiting plate 17, ensuring that the limiting plate 17 will not deviate during the up and down sliding process, and at the same time bears the weight of the limiting plate 17 and the force applied by the rotating threaded rod 16.

[0043] Cleaning scraper 13: It is fixedly installed on the upper surface of the fixed frame 4, and its upper end is in contact with the conveyor belt of the conveyor assembly 2. During the operation of the conveyor belt, the cleaning scraper 13 can scrape off the materials, impurities and other substances adhering to the conveyor belt, thereby cleaning the conveyor belt and ensuring its cleanliness and normal operation.

[0044] Rotating threaded rod 16: It is threadedly connected to the upper surface of the fixed seat 10, and one end extends into the second limiting plate groove 18 and is rotatably connected to the upper surface of the limiting plate 17. By rotating the threaded rod 16, the limiting plate 17 can be moved up and down to realize the fixing and loosening operation of the fixed frame 4. The operation is convenient and the fixing effect is reliable.

[0045] Limiting plate 17: It slides in the second limiting plate groove 18 and the first limiting plate groove 12. Through cooperation with the rotating threaded rod 16 and the sliding rod 11, it fixes the fixed frame 4. When the limiting plate 17 slides into the first limiting plate groove 12, it locks the fixed frame 4 on the support base 1. When the limiting plate 17 is disengaged from the first limiting plate groove 12, the fixed frame 4 can slide freely on the support base 1.

[0046] Transport component 2: Installed on the upper end of support base 1, it consists of a transport belt and a drive mechanism. The drive mechanism provides power to the transport belt so that it can run continuously. It is used to carry and transport galvanized materials and is the core component of the entire conveying device to realize the material transport function. During operation, the transport belt comes into contact with the cleaning scraper 13 and is kept clean by the action of the cleaning scraper 13.

[0047] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A material conveying device for galvanizing processing, comprising a support base (1), a transport assembly (2), and a collection box (3), characterized in that: A cleaning component is provided on the support base (1); The cleaning assembly includes a fixed frame (4), a cleaning scraper (13) and two fixed seats (10). The two fixed seats (10) are fixed on the outer walls of the upper two sides of the support base (1). The upper two sides of the support base (1) are provided with second T-shaped block grooves (9). The lower surfaces of the two fixed seats (10) are provided with second limiting plate grooves (18). The interiors of the two second limiting plate grooves (18) are slidably connected with limiting plates (17). The upper surface of the protrusions on both sides of the fixed frame (4) is provided with a first limiting plate groove (12), the upper surface of the two fixed seats (10) is threaded with a rotating threaded rod (16), the cleaning scraper (13) is fixedly installed on the upper surface of the fixed frame (4), and the transport component (2) is installed on the upper end of the support seat (1).

2. The material conveying device for galvanizing processing according to claim 1, characterized in that: The fixed frame (4) is U-shaped, and the outer walls at both ends of the fixed frame (4) are slidably connected to the inner sides of the upper side grooves of the support base (1). Among them, the ends of the two limiting plates (17) near the first limiting plate groove (12) are slidably extended to the outside of the second limiting plate groove (18) and are respectively slidably connected to the inside of the corresponding first limiting plate groove (12).

3. The material conveying device for galvanizing processing according to claim 1, characterized in that: The ends of the four sliding rods (11) near the limiting plate (17) all slide into the interior of the second limiting plate groove (18) and are fixedly connected to the upper surface of the corresponding limiting plate (17); Among them, the ends of the two rotating threaded rods (16) near the limiting plate (17) are threaded into the interior of the second limiting plate groove (18) and are rotatably connected to the upper surface of the corresponding limiting plate (17).

4. The material conveying device for galvanizing processing according to claim 1, characterized in that: The outer walls of the T-shaped blocks at the lower ends of both sides of the fixed frame (4) are slidably connected to the interior of the corresponding second T-shaped block groove (9); The transport component (2) consists of a transport belt and a drive mechanism, and the upper end of the cleaning scraper (13) contacts the transport belt on the transport component (2).

5. The material conveying device for galvanizing processing according to claim 1, characterized in that: The support base (1) has two first T-shaped block grooves (5) on its bottom upper surface. The outer walls of the two T-shaped blocks at the bottom of the collection box (3) are slidably connected to the interior of the corresponding first T-shaped block grooves (5). Among them, the support base (1) has two fixed grooves (15) on the upper surface of the bottom end, and two limiting blocks (6) are fixedly connected to the outer wall of one side of the collection box (3). The outer walls of the two limiting blocks (6) are provided with limiting rod grooves (14).

6. The material conveying device for galvanizing processing according to claim 5, characterized in that: The two limiting rod grooves (14) are slidably connected to limiting rods (8), and the outer walls of one side of the two limiting fixing blocks (6) are provided with limiting grooves (7). Among them, the outer walls of the protrusions on the two limiting rods (8) respectively contact the interior of the corresponding limiting groove (7), and the lower ends of the two limiting rods (8) slide to the outside of the limiting fixing block (6) and slide to the interior of the corresponding fixing groove (15).