Belt conveyor water accumulation cleaning device
Patent Information
- Application Number
- CN202522351900.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0005]本实用新型提供了一种皮带机积水清理装置,解决了现有技术中存在户外皮带机积水清理多采用抽吸排水,存在耗能高、成本大的缺点
本实用新型相较于目前抽吸排水的方式,该皮带机积水清理装置无需额外的动力设备进行抽吸作业,仅依靠皮带机的运行以及装置自身的结构布局,利用积水自身的流动和重力作用实现排水,降低了能耗,减少了使用成本;并且由于装置无动力部件(如电机、水泵),不仅降低了设备采购时的初始成本(无需购买高价动力设备),还避免了动力部件长期运行后的故障维修成本。
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Figure CN224797863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, and in particular to a belt conveyor water cleaning device. Background Technology
[0002] During operation, outdoor belt conveyors are prone to accumulating rainwater or condensation on the conveyor belts in rainy or humid conditions. If this water is not cleaned promptly, it will adhere to the conveyed materials, affecting their quality. It may also reduce the friction between the belt and the drive roller, causing slippage and disrupting the normal operation of the conveyor.
[0003] Currently, the common method for cleaning water accumulated on conveyor belts is pumping. This method requires power equipment such as motors and water pumps, which consumes a lot of electricity during operation, increasing energy costs. Furthermore, the initial investment in power equipment is not low, and it may malfunction after long-term use, requiring additional repair costs.
[0004] To address the aforementioned problems, this utility model document proposes a device for cleaning water accumulation in belt conveyors. Utility Model Content
[0005] This utility model provides a belt conveyor water cleaning device, which solves the problem that the existing technology for cleaning water accumulation on outdoor belt conveyors mostly uses suction drainage, which has the disadvantages of high energy consumption and high cost.
[0006] This utility model provides the following technical solution: A belt conveyor water cleaning device, comprising: The U-shaped frame has its bottom ends bolted to the side frame of the belt conveyor. A mounting bracket is welded to the top of the U-shaped frame, and a support plate is rotatably mounted on the mounting bracket. A fixing block is bolted to the top of the support plate. Multiple connecting rods are welded to one side of the fixing block, and the other ends of the multiple connecting rods are welded to the same conical water distribution plate for drainage. A rectangular support rod is provided on the top of the U-shaped frame for adjusting the inclination of the support plate, and a rectangular adjusting rod is slidably installed in the rectangular cavity at the top of the rectangular support rod.
[0007] In one possible design, two vertical plates are symmetrically welded to the top of the mounting bracket, and a common horizontal bar is welded between the two vertical plates. Two hollow tubes are sleeved on the horizontal bar, and the outer walls of the two hollow tubes are welded to the leading edge of the bottom of the support plate.
[0008] In one possible design, a soft scraper for contacting the surface of the conveyor belt is fixedly provided at the bottom of the conical water distribution plate.
[0009] In one possible design, extension plates for guiding flow are welded and fixed to both sides of the conical water distribution plate.
[0010] In one possible design, the bottom end of the rectangular support rod is hinged to a hinge seat I, the bottom of which is welded and fixed to the top of the U-shaped frame, and the top end of the rectangular adjusting rod is hinged to a hinge seat II, the top of which is welded and fixed to the bottom of the support plate.
[0011] In one possible design, two internally threaded holes are provided on the sidewall of the rectangular cavity. The internally threaded holes are internally threaded with hexagon socket bolts for locking the extension length of the rectangular adjusting rod. The ends of the hexagon socket bolts pass through the corresponding internally threaded holes and abut against the sidewall of the rectangular adjusting rod.
[0012] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit the present invention.
[0013] The working principle and usage process of this technical solution are as follows: In use, the two ends of the bottom of the U-shaped frame are bolted to the side frame of the conveyor belt to fix the entire water cleaning device on the outdoor conveyor belt. Then, adjust the inclination of the pallet according to the inclination of the conveyor belt. First, loosen the hexagonal bolts on the side wall of the rectangular support rod so that the rectangular adjusting rod can slide freely in the rectangular cavity. By sliding the rectangular adjusting rod in the rectangular cavity at the top of the rectangular support rod, the length of the combination of the rectangular support rod and the rectangular adjusting rod is changed. Since the bottom end of the rectangular support rod is hinged to the top of the U-shaped frame through hinge seat I, and the top end of the rectangular adjusting rod is hinged to the bottom of the pallet through hinge seat II, the pallet is driven to rotate around the crossbar as the axis to adjust the inclination. After adjusting to the appropriate position (ensuring that the soft scraper under the conical water divider can fit tightly against the belt surface), screw the hexagonal bolt into the internal thread hole on the side wall of the rectangular cavity, and make its end pass through the internal thread hole and press against the side wall of the rectangular adjusting rod to lock the extension length of the rectangular adjusting rod, thereby fixing the inclination of the pallet. As the conveyor belt operates, the water accumulated on it flows towards the conical water distribution plate as the belt moves. Due to its special conical structure, the conical water distribution plate can disperse and guide the water to both sides. At the same time, the soft scraper at the bottom of the conical water distribution plate contacts the surface of the conveyor belt, preventing it from being scratched during belt movement. The extension plates welded and fixed to both sides of the conical water distribution plate can better guide the water, allowing it to be smoothly discharged from the conveyor belt along the conical water distribution plate and the extension plates, thus achieving the purpose of cleaning the water accumulated on the conveyor belt.
[0014] This utility model has the following beneficial effects: Compared to current pumping and drainage methods, this utility model's belt conveyor water cleaning device does not require additional power equipment for pumping operations. It relies solely on the operation of the belt conveyor and the device's own structural layout to drain the water using its own flow and gravity, thus reducing energy consumption and operating costs. Furthermore, since the device has no power components (such as motors or water pumps), it not only reduces the initial cost of equipment purchase (eliminating the need to buy expensive power equipment) but also avoids the maintenance costs associated with long-term failures of power components.
[0015] This utility model, by setting up rectangular support rods and rectangular adjusting rods, and cooperating with hinge seat I and hinge seat II, can easily adjust the inclination of the tray, and thus adjust the angle of the conical water distribution plate, to adapt to the cleaning needs of water accumulation on belt conveyors with various inclinations, thereby improving the versatility and practicality of the device.
[0016] In this invention, the tilt angle adjustment can be completed simply by loosening / tightening the hexagonal bolts and sliding the rectangular adjustment rod, without the need for professional technicians, thus lowering the operating threshold and facilitating daily adjustment and maintenance by on-site staff; a soft scraper is fixedly installed at the bottom of the conical water distribution plate to prevent the conical water distribution plate from scratching the surface of the conveyor belt. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a belt conveyor water cleaning device provided in an embodiment of the present utility model; Figure 2 Another perspective structural schematic diagram of a belt conveyor water accumulation cleaning device provided in an embodiment of this utility model; Figure 3 This is a schematic diagram of the separation structure of the tray and mounting frame of a belt conveyor water cleaning device provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the separation structure of the rectangular support rod and the rectangular adjusting rod of a belt conveyor water cleaning device provided in an embodiment of this utility model.
[0018] Reference numerals: 1. U-shaped frame; 2. Mounting bracket; 3. Support plate; 4. Vertical plate; 5. Horizontal bar; 6. Hollow tube; 7. Fixing block; 8. Connecting rod; 9. Conical water distribution plate; 10. Soft scraper; 11. Extension plate; 12. Hinge seat I; 13. Rectangular support rod; 14. Rectangular cavity; 15. Rectangular adjusting rod; 16. Hinge seat II; 17. Internal threaded hole; 18. Socket head cap bolt. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0021] To keep the following description of the embodiments of this utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0022] In one embodiment: Please refer to Figure 1-4 A water sludge removal device, comprising: The U-shaped frame 1 has its bottom ends bolted to the side frame of the conveyor belt. The bolts ensure that there is no looseness between the U-shaped frame 1 and the side frame of the conveyor belt, thus completing the fixed installation of the water cleaning device on the outdoor conveyor belt. The mounting frame 2 is fixed to the top of the U-shaped frame 1 by welding. Two vertical plates 4 are symmetrically welded to the top of the mounting frame 2. The same horizontal bar 5 is welded between the two vertical plates 4. Two hollow tubes 6 are fitted on the horizontal bar 5. The outer walls of the two hollow tubes 6 are welded to the front edge of the bottom of the support plate 3. Through this connection structure, the support plate 3 can rotate around the horizontal bar 5. The top of the support plate 3 is fixed with a fixing block 7 by bolts. Multiple connecting rods 8 are welded to one side of the fixing block 7. The other ends of the multiple connecting rods 8 are welded to the same conical water distribution plate 9. Extension plates 11 are also welded to both sides of the conical water distribution plate 9. The extension plates 11 are used to assist in guiding the water. A rectangular support rod 13 is set on the top of the U-shaped frame 1. The bottom end of the rectangular support rod 13 is connected to the top of the U-shaped frame 1 through a hinge seat I 12. The bottom of the hinge seat I 12 is welded and fixed to the top of the U-shaped frame 1. A rectangular cavity 14 is opened at the top of the rectangular support rod 13. A rectangular adjusting rod 15 is slidably set in the rectangular cavity 14. The top of the rectangular adjusting rod 15 is connected to the bottom of the support plate 3 through a hinge seat II 16. The top of the hinge seat II 16 is welded and fixed to the bottom of the support plate 3. Two internal threaded holes 17 are opened on the side wall of the rectangular cavity 14. The internal threaded holes 17 are internally threaded and connected to hexagon socket bolts 18. The end of the hexagon socket bolts 18 can pass through the internal threaded holes 17 and abut against the side wall of the rectangular adjusting rod 15.
[0023] When it is necessary to adjust the inclination of the pallet 3 to match the inclination of the conveyor belt, first loosen the hexagonal bolts 18 on the side wall of the rectangular support rod 13, so that the rectangular adjusting rod 15 can be freed from the tightness of the hexagonal bolts 18 and slide freely in the rectangular cavity 14. By pushing or pulling the rectangular adjusting rod 15, its position in the rectangular cavity 14 is changed, thereby changing the overall length of the combination of the rectangular support rod 13 and the rectangular adjusting rod 15. Since the bottom end of the rectangular support rod 13 is hinged to the top of the U-shaped frame 1 through the hinge seat I 12, and the top end of the rectangular adjusting rod 15 is hinged to the bottom of the pallet 3 through the hinge seat II 16, during the process of the combined length of the rectangular support rod 13 and the rectangular adjusting rod 15, the pallet 3 will be driven to rotate around the crossbar 5 as the axis, thereby realizing the adjustment of the inclination of the pallet 3.
[0024] Continue adjusting the position of the rectangular adjusting rod 15 until the soft scraper 10 below the conical water distribution plate 9 can fit tightly against the belt surface. At this point, stop adjusting the rectangular adjusting rod 15, screw the hexagon socket bolt 18 into the internal thread hole 17 on the side wall of the rectangular cavity 14, and continue to tighten the hexagon socket bolt 18 so that its end passes through the internal thread hole 17 and presses tightly against the side wall of the rectangular adjusting rod 15. The friction force restricts the sliding of the rectangular adjusting rod 15 in the rectangular cavity 14, locks the extension length of the rectangular adjusting rod 15, and thus fixes the inclination of the support plate 3, completing the debugging of the entire device.
[0025] During the initial operation of the device, when the belt conveyor starts running, the water accumulated on the belt conveyor will move with the direction of belt movement and gradually flow towards the conical water distribution plate 9. The conical water distribution plate 9, with its conical structure, can disperse and guide the water flowing towards it to both sides. The extension plates 11 on both sides of the conical water distribution plate 9 will further guide the dispersed water, so that the water can be smoothly discharged from the belt conveyor along the guide path formed by the conical water distribution plate 9 and the extension plates 11, ultimately achieving the cleaning of the water accumulated on the belt conveyor.
[0026] This application can be used for cleaning water accumulation on belt conveyors, and can also be used in other fields applicable to this application.
[0027] In another embodiment: A belt conveyor water cleaning device, which is used in the field of cleaning devices; Please refer to Figure 1 A soft scraper 10 is fixedly installed at the bottom of the conical water distribution plate 9. The soft scraper 10 is used to contact the surface of the conveyor belt. During the continuous movement of the belt, the material properties of the silicone soft scraper 10 can prevent scratches on the surface of the conveyor belt.
[0028] The accompanying drawings in this application are for illustrative purposes only. The dimensions and shapes of the components shown are not actual limitations but are merely schematic representations. In actual implementation, the components can be reasonably configured and adjusted according to specific needs and actual conditions.
[0029] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. In the absence of conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A device for cleaning water accumulation on a belt conveyor, characterized in that, include: U-shaped frame (1), both ends of the bottom of the U-shaped frame (1) are bolted to the side frame of the belt conveyor. A mounting frame (2) is welded to the top of the U-shaped frame (1). A support plate (3) is rotatably mounted on the mounting frame (2). A fixing block (7) is bolted to the top of the support plate (3). Multiple connecting rods (8) are welded to one side of the fixing block (7). The other end of the multiple connecting rods (8) is welded to the same conical water distribution plate (9) for drainage. A rectangular support rod (13) for adjusting the inclination of the support plate (3) is provided on the top of the U-shaped frame (1). A rectangular adjusting rod (15) is slidably provided in the rectangular cavity (14) at the top of the rectangular support rod (13).
2. The belt conveyor water cleaning device according to claim 1, characterized in that, The top of the mounting bracket (2) has two vertical plates (4) symmetrically welded and fixed. The same horizontal bar (5) is welded and fixed between the two vertical plates (4). Two hollow tubes (6) are sleeved on the horizontal bar (5). The outer walls of the two hollow tubes (6) are welded and fixed to the front edge of the bottom of the support plate (3).
3. The belt conveyor water cleaning device according to claim 1, characterized in that, The bottom of the conical water distribution plate (9) is fixedly provided with a soft scraper (10) for contacting the surface of the conveyor belt.
4. The belt conveyor water cleaning device according to claim 3, characterized in that, Both sides of the conical water distribution plate (9) are welded and fixed with extension plates (11) for guiding the flow.
5. A belt conveyor water cleaning device according to claim 1, characterized in that, The bottom end of the rectangular support rod (13) is hinged to a hinge seat I (12), the bottom of the hinge seat I (12) is welded and fixed to the top of the U-shaped frame (1), the top end of the rectangular adjusting rod (15) is hinged to a hinge seat II (16), and the top of the hinge seat II (16) is welded and fixed to the bottom of the support plate (3).
6. A belt conveyor water cleaning device according to claim 5, characterized in that, Two internal threaded holes (17) are provided on the side wall of the rectangular cavity (14). The internal threaded holes (17) are internally threaded with hexagonal socket bolts (18) for locking the extension length of the rectangular adjusting rod (15). The end of the hexagonal socket bolts (18) passes through the corresponding internal threaded holes (17) and abuts against the side wall of the rectangular adjusting rod (15).