Vibrating disc continuous feeding device and full-automatic detection system
Patent Information
- Application Number
- CN202521474113.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0003]目前,芯片等半导体产品在生产后需要进行测试,以保证出厂后的良品率,其一般采用振动盘进行上料,但是振动盘上料会存在物料堆叠、卡料等问题,由于振动盘自身结构特点,都存在一定缺点和局限,比如设备占地较大,上料后产品需要进行二次定位等问题,无法对振动盘输送的产品进行直接取料,需要额外增加二次定位结构提高精度,严重影响设备的工作效率,同时产品之间没有隔断容易发生碰撞干涉,影响产品的取料稳定性
[0020]本实用新型的料斗将产品放料至振动盘上,送料轨道将振动盘送料的产品逐个输送至其输出端上,移动部件带动接料平台与送料轨道的输出端对接接料的同时驱动挡料件对送料轨道上的产品进行逐个放料,以此完成对产品的逐个下料,提高产品的传输效率;移动部件带动接料平台在送料轨道的输出端与上料位置之间进行位置切换,同时挡料件对输出端的产品进行阻挡,可以将产品逐个进行分离取料,避免送料轨道的连续上料出现叠料等情况影响产品取料精度,保证取料准确性。
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Figure CN224797868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of semiconductor processing technology, and specifically to a vibratory feeder continuous feeding device and a fully automatic detection system. Background Technology
[0002] In the process of automatic material detection, material feeding is the primary step, and the ability to quickly and stably supply materials is of paramount importance to improving equipment production efficiency.
[0003] Currently, semiconductor products such as chips need to be tested after production to ensure the yield rate after leaving the factory. Vibratory feeders are generally used for feeding. However, vibratory feeder feeding has problems such as material stacking and jamming. Due to the structural characteristics of vibratory feeders, they all have certain disadvantages and limitations. For example, the equipment occupies a large area, and the products need to be repositioned after feeding. It is not possible to directly pick up the products conveyed by the vibratory feeder. An additional secondary positioning structure is required to improve the accuracy, which seriously affects the working efficiency of the equipment. At the same time, the lack of separation between products can easily cause collisions and interference, affecting the stability of product picking. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a vibratory feeder continuous feeding device and a fully automatic detection system that improves the transmission efficiency of products, avoids the stacking of materials during continuous feeding on the feeding track, and ensures the accuracy of material picking.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0006] A vibratory feeder continuous feeding device includes:
[0007] The feeding assembly includes a vibratory feeder, a support frame is provided on one side of the vibratory feeder, and a hopper is provided on the support frame. The hopper is used to feed the product onto the vibratory feeder.
[0008] The feeding track is connected to the discharge port of the vibratory feeder, and the feeding track is used to transport the products fed by the vibratory feeder one by one to its output end.
[0009] A receiving assembly is disposed opposite to the output end of the feeding track. The receiving assembly includes a receiving platform and a baffle. The receiving platform is driven to a moving component. The baffle is disposed on the output end of the feeding track and is provided with a baffle for blocking the products at the output end. The receiving platform is driven to a baffle. The moving component is used to drive the receiving platform to dock with the output end of the feeding track to receive the material, while simultaneously driving the baffle to release the products on the feeding track one by one.
[0010] In one embodiment of this utility model, the baffle is provided with a bearing seat, the baffle is connected to the rotating shaft on the bearing seat, and a limiting screw is provided on one side of the baffle, the limiting screw abuts against the baffle to limit its position.
[0011] In one embodiment of this utility model, the material stopper includes a material stopper bracket, a material stopper plate is provided at the free end of the material stopper bracket, an opening is provided on the material stopper plate, a pressure rod is provided on the opening, the free end of the pressure rod abuts against the product on the output end, a material stopper spring is provided on the material stopper bracket, and the free end of the material stopper spring is connected to the material stopper bracket, so that the pressure rod of the material stopper bracket is always pressed against the output end of the feeding track.
[0012] In one embodiment of this utility model, a lifting frame is provided on the receiving platform. The lifting frame is arranged opposite to the material blocking bracket. A lifting roller is rotated on the lifting frame, and a lifting inclined surface is provided on the material blocking bracket. The lifting roller moves along the lifting inclined surface to drive the material blocking bracket to perform lifting and lowering movements.
[0013] In one embodiment of this utility model, the receiving platform includes a base, a receiving plate is provided on the base, a positioning fixture is provided on the receiving plate, a positioning groove matching the product is provided on the positioning fixture, an adsorption hole is provided on the bottom surface of the positioning groove, one side of the positioning fixture is provided on a positioning base plate, the positioning base plate is disposed opposite to the positioning groove, and a detection sensor for detecting the position of the product is provided on the base.
[0014] In one embodiment of this utility model, the moving component includes a moving frame, the receiving platform is slidably mounted on the slide rail of the moving frame, the moving frame is equipped with a moving motor, the output shaft of the moving motor is equipped with a rotating disk, the rotating disk is equipped with a drive rod, the receiving platform is equipped with a drive groove, the drive rod passes through the drive groove, the moving frame is equipped with a limit sensor, and the receiving platform is equipped with a limit baffle that matches the limit sensor.
[0015] This utility model also includes a detection device and the aforementioned vibratory feeder continuous feeding device. The detection device includes a conveying component, a vision inspection component, and a performance inspection component. The vibratory feeder continuous feeding device, the vision inspection component, and the performance inspection component are arranged opposite to the conveying component. The conveying component is used to transfer the products conveyed by the vibratory feeder continuous feeding device one by one to the vision inspection component and the performance inspection component for inspection.
[0016] In one embodiment of this utility model, the conveying assembly includes a drive turntable, with a plurality of conveying plates evenly arranged on the edge of the drive turntable. A suction rod is threaded through the conveying plate, and a vacuum nozzle is provided on the suction rod. A return spring is sleeved on the suction rod, and the free end of the return spring abuts against the limiting block of the suction rod. A pushing unit is provided above the conveying plate, and the pushing unit is arranged opposite to the suction rod. The pushing unit pushes the vacuum nozzle on the suction rod to pick up and convey the product on the material receiving platform.
[0017] In one embodiment of this utility model, the visual inspection component includes an inspection base and an inspection camera. The inspection base is disposed on an inclined plate, and a rotating disk is rotatably mounted on the inspection base. The rotating disk is provided with a plurality of inspection fixtures, each inspection fixture having a fixture slot for loading products. The bottom surface of the fixture slot is provided with an adsorption hole. The fixture slot is disposed opposite to a conveying component. The rotating disk is driven and connected to an inspection motor on the inclined plate. The inspection camera is disposed on a fixed bracket, and the inspection camera is disposed opposite to the fixture slot on the rotating disk. The inspection motor rotates the inspection fixture loaded with products to the position of the inspection camera for visual inspection.
[0018] In one embodiment of the present invention, the performance testing component includes multiple testing components arranged around the transport component. Each testing component includes an adjustment base connected to a test board. The test board is provided with a circuit board and a testing station for testing products is provided on the circuit board.
[0019] The beneficial effects of this utility model are:
[0020] The hopper of this invention feeds products onto a vibratory feeder. The feeding track transports the products fed by the vibratory feeder one by one to its output end. The moving component drives the receiving platform to dock with the output end of the feeding track to receive the products, while simultaneously driving the material stop to release the products one by one from the feeding track. This completes the individual unloading of products and improves the product transmission efficiency. The moving component drives the receiving platform to switch positions between the output end and the feeding position of the feeding track. At the same time, the material stop blocks the products at the output end, which can separate and pick up the products one by one. This avoids the stacking of products caused by continuous feeding on the feeding track, which affects the product picking accuracy and ensures the accuracy of picking. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of a vibratory feeder continuous feeding device according to this utility model.
[0022] Figure 2 This is a schematic diagram of the receiving component of this utility model.
[0023] Figure 3This is a schematic diagram of the fully automatic detection system of this utility model.
[0024] Figure 4 This is a schematic diagram of the performance testing component of this utility model.
[0025] Figure 5 This is a schematic diagram of the visual inspection component of this utility model.
[0026] Figure 6 This is a schematic diagram of the rotating disk of this utility model.
[0027] Figure 7 This is a schematic diagram of the handling component of this utility model.
[0028] Explanation of the numbers in the diagram: 1. Feeding assembly; 11. Vibratory feeder; 12. Hopper; 13. Feeding track; 2. Receiving assembly; 3. Receiving platform; 31. Base; 32. Positioning fixture; 33. Positioning groove; 34. Positioning base plate; 35. Detection sensor; 4. Stopper; 41. Stopper frame; 42. Stopper bracket; 43. Bearing seat; 44. Rotating shaft; 45. Limiting screw; 46. Stopper plate; 47. Pressure rod; 48. Lifting frame; 49. Lifting roller; 491. Lifting ramp; 5. Moving parts; 51. Moving frame; 52. Moving motor; 53. Rotary disk; 54. Drive rod; 55. Drive groove; 56. Limiting baffle; 57. Connecting frame; 58. Limiting sensor; 6. Vision inspection assembly; 61. Adjusting bracket; 62. Fixed bracket; 63. Detection phase 64. Machine; 65. Rotary disk; 66. Inclined plate; 67. Detection base; 68. Detection motor; 69. Detection fixture; 60. Fixture slot; 61. Adsorption hole; 692. Rotary disk loading position; 693. Detection camera position; 7. Performance testing component; 71. Detection part; 72. Adjustment base; 73. Circuit board; 74. Detection station; 8. Handling component; 81. Drive turntable; 82. Handling plate; 83. Pushing unit; 831. Mounting bracket; 832. Push rod; 833. Pushing motor; 834. Pushing cam; 835. Pushing roller; 836. Pushing spring; 84. Suction rod; 85. Vacuum nozzle; 86. Return spring; 87. Limiting block; 9. Recycling component; 91. Recycling rack; 92. Recycling tube; 93. Test sensor; 94. Material box. Detailed Implementation
[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.
[0030] Reference Figure 1-2 As shown, a vibratory feeder continuous feeding device includes:
[0031] The feeding assembly 1 includes a vibratory plate 11, a support frame is provided on one side of the vibratory plate 11, and a hopper 12 is provided on the support frame. The hopper 12 is used to feed the product onto the vibratory plate 11.
[0032] The feeding track 13 is connected to the discharge port of the vibratory feeder 11. The feeding track 13 is used to transport the products fed by the vibratory feeder 11 one by one to its output end.
[0033] The receiving component 2 is disposed opposite to the output end of the feeding track 13. The receiving component 2 includes a receiving platform 3 and a baffle 41. The receiving platform 3 is driven to be connected to the moving component 5. The baffle 41 is disposed on the output end of the feeding track 13. The baffle 41 is provided with a baffle 4 for blocking the products at the output end. The receiving platform 3 is driven to be connected to the baffle 4. The moving component 5 is used to drive the receiving platform 3 to dock with the output end of the feeding track 13 to receive the material, while driving the baffle 4 to release the products on the feeding track 13 one by one.
[0034] In this invention, the hopper 12 feeds products onto the vibratory feeder 11, and the feeding track 13 transports the products fed by the vibratory feeder 11 one by one to its output end. The moving part 5 drives the receiving platform 3 to dock with the output end of the feeding track 13 to receive the products, while simultaneously driving the material stopper 4 to feed the products on the feeding track 13 one by one, thereby completing the individual unloading of products and improving the product transmission efficiency. The moving part 5 drives the receiving platform 3 to switch positions between the output end and the feeding position of the feeding track 13, while the material stopper 4 blocks the products at the output end, which can separate and pick up the products one by one, avoiding the stacking of materials caused by the continuous feeding of the feeding track 13, which affects the product picking accuracy and ensures the picking accuracy.
[0035] In one embodiment of the present invention, a bearing seat 43 is provided on the baffle frame 41, the baffle member 4 is connected to the rotating shaft 44 on the bearing seat 43, and a limiting screw 45 is provided on one side of the baffle frame 41. The limiting screw 45 abuts against the baffle member 4 to limit its position.
[0036] Specifically, the baffle 4 is connected to the rotating shaft 44 on the bearing seat 43, which facilitates the rotation of the baffle 4. The limiting screw 45 on it abuts against the baffle 4, which can set the lifting inclined surface 491 on the baffle 4 opposite to the lifting roller 49, limiting the subsequent movement stroke of the baffle frame 41 and ensuring the product blocking effect on the feeding track 13.
[0037] In one embodiment of this utility model, the material stop 4 includes a material stop bracket 42, the free end of which is provided with a material stop plate 46, the material stop plate 46 is provided with an opening, and a pressure rod 47 is provided on the opening. The free end of the pressure rod 47 abuts against the product on the output end. A material stop spring is provided on the material stop frame 41, and the free end of the material stop spring is connected to the material stop bracket 42, so that the pressure rod 47 of the material stop bracket 42 is always pressed against the output end of the feeding track 13.
[0038] Specifically, the product is poured into the hopper 12, and then the hopper 12 feeds the product onto the vibrating plate 11 to transfer the product one by one to the feeding track 13. The product is arranged one by one in the flow channel of the feeding track 13 to its output end. The free end of the baffle spring is connected to the baffle bracket 42, so that the pressure rod 47 on the baffle bracket 42 is always pressed against the output end of the feeding track 13. When the product on the feeding track 13 is blocked to prevent it from slipping, it also plays a certain role in positioning and guiding the product, so that it can fall onto the receiving platform 3 later.
[0039] In one embodiment of this utility model, a lifting frame 48 is provided on the receiving platform 3. The lifting frame 48 is arranged opposite to the material blocking bracket 42. A lifting roller 49 is rotatably provided on the lifting frame 48. A lifting inclined surface 491 is provided on the material blocking bracket 42. The lifting roller 49 moves along the lifting inclined surface 491 to drive the material blocking bracket 42 to perform lifting and lowering movements.
[0040] Specifically, the moving motor 52 on the moving frame 51 drives the rotating disk 53 to rotate, simultaneously causing the lifting frame 48 on it to move towards the material stop bracket 42. The lifting rollers 49 on the lifting frame 48 abut against the lifting inclined surface 491 and move along the lifting inclined surface 491 under the drive of the moving component 5 to drive the material stop bracket 42 to lift upward. When the receiving platform 3 receives material from the feeding track 13, the pressure rod 47 on the baffle plate 46 separates from the feeding track 13, allowing the product near the output end of the feeding track 13 to be transferred. After the product is transferred to the receiving platform 3, The moving component 5 drives the receiving platform 3 away from the feeding track 13 to the conveying component 8 for feeding. At the same time, the lifting roller 49 moves along the lifting inclined surface 491. Under the reaction force of the blocking spring, it drives the blocking bracket 42 to move downward, so that the pressure rod 47 on the blocking plate 46 blocks the feeding track 13. The pressure rod 47 presses against the product or the feeding track 13, blocking the product near the output end of the feeding track 13. This allows for continuous feeding of the product on the vibratory plate 11 with high feeding efficiency. At the same time, the linkage between blocking and feeding greatly ensures the accuracy of feeding.
[0041] In one embodiment of this utility model, the receiving platform 3 includes a base 31, a receiving plate is provided on the base 31, a positioning fixture 32 is provided on the receiving plate, a positioning groove 33 matching the product is provided on the positioning fixture 32, an adsorption hole 691 is provided on the bottom surface of the positioning groove 33, one side of the positioning fixture 32 is provided on the positioning base plate 34, the positioning base plate 34 is disposed opposite to the positioning groove 33, and a detection sensor 35 for detecting the position of the product is provided on the base 31.
[0042] Specifically, when the receiving platform 3 receives materials from the feeding track 13, the pressure rod 47 on the baffle plate 46 separates from the feeding track 13, allowing the product near the output end of the feeding track 13 to be transferred to the receiving platform 3. The suction hole 691 on the bottom surface of the positioning groove 33 can generate negative pressure to suction and position the product, ensuring the transfer accuracy of the product and preventing the product from shaking and falling during the transfer process.
[0043] In one embodiment of this utility model, the moving component 5 includes a moving frame 51, the receiving platform 3 is slidably mounted on the slide rail of the moving frame 51, the moving frame 51 is provided with a moving motor 52, the output shaft of the moving motor 52 is provided with a rotating disk 53, the rotating disk 53 is provided with a drive rod 54, the receiving platform 3 is provided with a drive groove 55, the drive rod 54 passes through the drive groove 55, the moving frame 51 is provided with a connecting frame 57, the connecting frame 57 is provided with a limit sensor 58, and the receiving platform 3 is provided with a limit baffle 56 that matches the limit sensor 58.
[0044] Specifically, the moving motor 52 on the moving frame 51 drives the rotating disk 53 to rotate, which in turn drives the driving rod 54 on it to form a camshaft structure with the receiving platform 3 to push the receiving platform 3 towards the output end of the feeding track 13. This allows the receiving platform 3 to reciprocate, enabling position switching between the output end of the feeding track 13 and the vacuum nozzle 85. The structure is simple and the movement position is highly accurate. The moving frame 51 is equipped with a limit sensor 58, and the receiving platform 3 is equipped with a limit baffle 56 that matches the limit sensor 58. This can limit the receiving platform 3 and ensure the stability of material handling.
[0045] During feeding, the product is poured into the hopper 12, which then feeds the product onto the vibratory feeder 11 to transfer the product one by one to the feeding track 13. The product is arranged one by one in the flow channel of the feeding track 13 to its output end. The free end of the baffle spring is connected to the baffle bracket 42, so that the pressure rod 47 on the baffle bracket 42 is always pressed against the output end of the feeding track 13. When the product on the feeding track 13 is blocked, it prevents it from slipping. At the same time, it also plays a certain positioning and guiding role for the product, making it convenient for it to fall onto the receiving platform 3. The moving motor 52 on the moving frame 51 drives the rotating disk 53 to rotate, which drives the driving rod 54 on it to form a camshaft structure with the receiving platform 3 to push the receiving platform 3 toward the output end of the feeding track 13. At the same time, it drives the lifting frame 48 on it to move toward the baffle bracket 42. The lifting roller 49 on the lifting frame 48 abuts against the lifting inclined surface 491 and moves in the direction of the baffle. Driven by component 5, the component moves along the lifting ramp 491 to lift the baffle bracket 42 upward. When the receiving platform 3 receives material from the feeding track 13, the pressure rod 47 on the baffle plate 46 separates from the feeding track 13, allowing the product near the output end of the feeding track 13 to be transferred. After the product is transferred to the receiving platform 3, the moving component 5 drives the receiving platform 3 away from the feeding track 13 to the conveying component 8 for loading. At the same time, the lifting roller 49 moves along the lifting ramp 491 and, under the reaction force of the baffle spring, drives the baffle bracket 42 downward, causing the pressure rod 47 on the baffle plate 46 to block the feeding track 13. The pressure rod 47 presses against the product or the feeding track 13, blocking the product near the output end of the feeding track 13. This allows for continuous loading of the product on the vibratory plate 11 with high loading efficiency. The linkage between blocking and loading greatly ensures the accuracy of loading.
[0046] Reference Figure 3-7 As shown, this utility model also includes a detection device and the aforementioned continuous feeding device for the vibratory feeder 11. The detection device includes a conveying component 8, a vision inspection component 6, and a performance inspection component 7. The continuous feeding device for the vibratory feeder 11, the vision inspection component 6, and the performance inspection component 7 are arranged opposite to the conveying component 8. The conveying component 8 is used to transfer the products conveyed by the continuous feeding device for the vibratory feeder 11 one by one to the vision inspection component 6 and the performance inspection component 7 for inspection.
[0047] The vibratory feeder 11 continuous feeding device, vision inspection component 6, and performance inspection component 7 of this utility model are arranged opposite to the conveying component 8. The conveying component 8 transfers the products conveyed by the vibratory feeder 11 continuous feeding device one by one to the vision inspection component 6 and the performance inspection component 7 for inspection. Through the conveying component 8, the products can be continuously and quickly transferred between the vision inspection component 6, the performance inspection component 7, and the vibratory feeder 11 continuous feeding device to various mechanisms for visual and performance inspection, thereby realizing large-scale and efficient testing of products.
[0048] In one embodiment of this utility model, the conveying assembly 8 includes a drive turntable 81, and a plurality of conveying plates 82 are evenly arranged on the edge of the drive turntable 81. A suction rod 84 is threaded through the conveying plate 82, and a vacuum nozzle 85 is provided on the suction rod 84. A return spring 86 is sleeved on the suction rod 84, and the free end of the return spring 86 abuts against the limiting block 87 of the suction rod 84. A pushing unit 83 is provided above the conveying plate 82. The pushing unit 83 is arranged opposite to the suction rod 84, and the pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 to pick up and transport the product on the material receiving platform 3.
[0049] Specifically, the vibratory feeder 11 continuously feeds products one by one onto the receiving platform 3. The receiving platform 3 transfers the products to the underside of the conveying assembly 8, and the products on the receiving platform 3 are positioned opposite to the suction rod 84 on the conveying plate 82. The pushing unit 83 is positioned opposite to the suction rod 84. The pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 toward the receiving platform 3. After the vacuum nozzle 85 picks up the products on the receiving platform 3, under the reaction force of the return spring 86, the vacuum nozzle 85 and the products return to their initial height. The drive turntable 81 rotates under the drive of the driver and other drive sources, so that the products on the vacuum nozzle 85 are transported to the vision inspection assembly 6 and the performance inspection assembly 7. This allows the products to be continuously and quickly lowered from the vacuum nozzle 85 to different inspection mechanisms at the workstation on the drive turntable 81 for vision and performance inspection, thereby realizing large-scale and efficient product testing.
[0050] The pushing unit 83 can be a reciprocating drive component such as a cylinder or hydraulic cylinder. Preferably, the pushing unit 83 of this application includes a mounting frame 831 and a pushing motor 833. A push rod 832 is passed through the mounting frame 831. One end of the push rod 832 is opposite to the suction rod 84, and the other end is provided with a roller frame. A pushing spring 836 is provided between the roller frame and the mounting frame 831. The pushing motor 833 is driven and connected to the pushing cam 834. The pushing cam 834 is provided with a cam surface. The cam surface is connected to the pushing roller 835 on the roller frame. The pushing motor 833 drives the pushing cam 834 to rotate, so that the pushing roller 835 moves along the cam surface on it, thereby driving the pushing rod to move up and down reciprocally on the mounting frame 831, providing a reciprocating pushing force on the suction rod 84.
[0051] In one embodiment of this utility model, the visual inspection component 6 includes an inspection base 66 and an inspection camera 63. The inspection base 66 is disposed on an inclined plate 65, which is disposed on an adjustment bracket 61. A rotating disk 64 is rotatably disposed on the inspection base 66. A plurality of inspection fixtures 68 are disposed on the rotating disk 64. Each inspection fixture 68 is provided with a fixture slot 69 for loading products. An adsorption hole 691 is provided on the bottom surface of the fixture slot 69. The fixture slot 69 is disposed opposite to the conveying component 8. The rotating disk 64 is drivenly connected to an inspection motor 67 on the inclined plate 65. The inspection camera 63 is disposed on a fixed bracket 62 and is disposed opposite to the fixture slot 69 on the rotating disk 64. The inspection motor 67 rotates the inspection fixture 68 loaded with products to the position of the inspection camera 63 for visual inspection.
[0052] Specifically, the pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 and the product toward the detection fixture 68, so that the suction nozzle places the product in the fixture slot 69. The suction hole 691 in the fixture slot 69 generates negative pressure to adsorb and position the product. The detection motor 67 rotates the detection fixture 68 loaded with the product, so that the product rotates to the position of the detection camera 63. Since the detection base 66 is set on the inclined plate 65, the detection base 66 is equipped with a rotating disk 64, so that the height of the detection fixture 68 at the loading position of the rotating disk 64 is higher than the height of the detection fixture 68 at the position of the detection camera 63, so that the product moves from high to low. The inclined angle of the rotating disk 64 not only facilitates accurate loading of the product and reduces the size of the rotating disk 64, but also allows the position of the detection camera 63 to be changed, increasing the flexibility of the installation of the detection camera 63, avoiding interference with other components such as the drive assembly, and improving space utilization.
[0053] A recycling component 9 is provided between the visual inspection component 6 and the performance inspection component 7. The recycling component 9 includes a recycling rack 91, a recycling tube 92 on the recycling rack 91, a test plate on the recycling tube 92, and a test sensor 93 on the test plate for detecting product conditions. A material box 94 is provided on the recycling rack 91, and the material box 94 is arranged opposite to the recycling tube 92. After the visual inspection confirms that the product is defective, the suction rod 84 on the conveying component 8 moves above the recycling tube 92, and the vacuum nozzle 85 releases the product, allowing the product to fall into the material box 94 through the opening of the recycling tube 92 for recycling. The test sensor 93 is used to detect the product condition to ensure the product falls in the correct position. The material box 94 and the recycling rack 91 are detachably connected, which facilitates the quick replacement of the material box 94 when it is full of defective products, thereby improving processing efficiency.
[0054] In one embodiment of the present invention, the performance testing component 7 includes a plurality of testing components 71, which are arranged around the transport component 8. Each testing component 71 includes an adjustment base 72, which is connected to a test board. A circuit board 73 is provided on the test board, and a testing station 74 for testing products is provided on the circuit board 73.
[0055] Specifically, the pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 and the product toward the circuit board 73, so that the picking nozzle places the product that has completed the test on the test station 74 of the circuit board 73 for performance testing. After the performance test is completed, the transport component 8 then gradually transports the product to other test components 71 for multiple performance tests, which can realize large-scale, efficient transfer and electrical testing of the product.
[0056] Usage process
[0057] The vibratory feeder 11 continuously feeds products one by one onto the receiving platform 3. The receiving platform 3 transfers the products to below the conveying assembly 8, and the products on the receiving platform 3 are positioned opposite the suction rod 84 on the conveying plate 82. The pushing unit 83 is positioned opposite the suction rod 84. The pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 toward the receiving platform 3. After the vacuum nozzle 85 picks up the products on the receiving platform 3, under the reaction force of the return spring 86, the vacuum nozzle 85 and the products return to their initial height. The drive turntable 81 rotates under the drive of the driver and other drive sources, causing the vacuum nozzle to... The product on the 85 is transferred to the vision inspection component 6. The pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 and the product toward the inspection fixture 68, so that the suction nozzle places the product in the fixture slot 69. The suction hole 691 in the fixture slot 69 generates negative pressure to adsorb and position the product. The inspection motor 67 rotates the inspection fixture 68 loaded with the product, so that the product is rotated to the position of the inspection camera 63. Since the inspection base 66 is set on the inclined plate 65, and the inspection base 66 is equipped with a rotating disk 64, the height of the inspection fixture 68 at the loading position of the rotating disk 64 is higher than that of the inspection camera 63. The height of the inspection fixture 68 is adjusted so that the product moves from high to low. The tilted angle of the rotating disk 64 not only facilitates accurate loading of the product and reduces the size of the rotating disk 64, but also allows for changes in the position of the inspection camera 63, increasing the flexibility of its installation, avoiding interference with other components such as the drive assembly, and improving space utilization. After the inspection camera 63 completes visual inspection of the product, the inspection motor 67 rotates the inspection fixture 68 back to its initial position. The pushing unit 83 then pushes the vacuum nozzle 85 on the suction rod 84 and the product toward the inspection fixture 68, thus enabling the material to be picked up and sucked. The nozzle picks up the product that has completed the inspection and places it in the fixture slot 69. The drive turntable 81 rotates under the drive of the driver and other drive sources, so that the product that has completed the visual inspection is transported to the performance inspection component 7. The pushing unit 83 pushes the vacuum nozzle 85 on the suction rod 84 and the product toward the circuit board 73, so that the picking nozzle places the product that has completed the inspection on the inspection station 74 of the circuit board 73 for performance inspection. After the performance inspection is completed, the transport component 8 then gradually transports the product to other inspection components 71 for multiple performance inspections, thus completing the visual and performance inspection of the product. The degree of automation is high and the inspection efficiency is high.
[0058] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.
Claims
1. A continuous vibratory feeder device, characterized in that, include: The feeding assembly includes a vibratory feeder, a support frame is provided on one side of the vibratory feeder, and a hopper is provided on the support frame. The hopper is used to feed the product onto the vibratory feeder. The feeding track is connected to the discharge port of the vibratory feeder, and the feeding track is used to transport the products fed by the vibratory feeder one by one to its output end. A receiving assembly is disposed opposite to the output end of the feeding track. The receiving assembly includes a receiving platform and a baffle. The receiving platform is driven to a moving component. The baffle is disposed on the output end of the feeding track and is provided with a baffle for blocking the products at the output end. The receiving platform is driven to a baffle. The moving component is used to drive the receiving platform to dock with the output end of the feeding track to receive the material, while simultaneously driving the baffle to release the products on the feeding track one by one.
2. The continuous vibratory feeder device as described in claim 1, characterized in that, The baffle is provided with a bearing seat, and the baffle is connected to the rotating shaft on the bearing seat. A limit screw is provided on one side of the baffle, and the limit screw abuts against the baffle to limit its position.
3. The continuous vibratory feeder device as described in claim 1, characterized in that, The material stop component includes a material stop bracket, a material stop plate is provided at the free end of the material stop bracket, an opening is provided on the material stop plate, a pressure rod is provided on the opening, the free end of the pressure rod abuts against the product on the output end, a material stop spring is provided on the material stop bracket, and the free end of the material stop spring is connected to the material stop bracket, so that the pressure rod of the material stop bracket is always pressed against the output end of the feeding track.
4. The continuous vibratory feeder device as described in claim 3, characterized in that, The receiving platform is equipped with a lifting frame, which is arranged opposite to the material blocking bracket. The lifting frame is equipped with lifting rollers, and the material blocking bracket is equipped with a lifting inclined surface. The lifting rollers move along the lifting inclined surface to drive the material blocking bracket to move up and down.
5. The continuous vibratory feeder device as described in claim 1, characterized in that, The receiving platform includes a base, a receiving plate on the base, a positioning fixture on the receiving plate, a positioning groove matching the product on the positioning fixture, an adsorption hole on the bottom surface of the positioning groove, a positioning base plate on one side of the positioning fixture, the positioning base plate being opposite to the positioning groove, and a detection sensor for detecting the product position on the base.
6. The continuous vibratory feeder device as described in claim 1, characterized in that, The moving component includes a moving frame, the receiving platform is slidably mounted on the slide rail of the moving frame, the moving frame is equipped with a moving motor, the output shaft of the moving motor is equipped with a rotating disk, the rotating disk is equipped with a drive rod, the receiving platform is equipped with a drive groove, the drive rod passes through the drive groove, the moving frame is equipped with a limit sensor, and the receiving platform is equipped with a limit baffle that matches the limit sensor.
7. A fully automated detection system, characterized in that, The invention includes a detection device and a vibratory feeder continuous feeding device as described in any one of claims 1 to 6. The detection device includes a conveying component, a vision inspection component, and a performance inspection component. The vibratory feeder continuous feeding device, the vision inspection component, and the performance inspection component are arranged opposite to the conveying component. The conveying component is used to transfer the products conveyed by the vibratory feeder continuous feeding device one by one to the vision inspection component and the performance inspection component for detection.
8. The fully automated detection system as described in claim 7, characterized in that, The conveying assembly includes a drive turntable, on the edge of which multiple conveying plates are evenly arranged. A suction rod is threaded through the conveying plate, and a vacuum nozzle is provided on the suction rod. A return spring is sleeved on the suction rod, and the free end of the return spring abuts against the limiting block of the suction rod. A pushing unit is provided above the conveying plate, and the pushing unit is arranged opposite to the suction rod. The pushing unit pushes the vacuum nozzle on the suction rod to pick up and convey the product on the material receiving platform.
9. The fully automated detection system as described in claim 7, characterized in that, The visual inspection component includes an inspection base and an inspection camera. The inspection base is mounted on an inclined plate, and a rotating disk is mounted on the inspection base. The rotating disk is equipped with multiple inspection fixtures, each with a fixture slot for loading products. The bottom surface of the fixture slot has suction holes. The fixture slot is positioned opposite to a conveying component. The rotating disk is driven by an inspection motor on the inclined plate. The inspection camera is mounted on a fixed bracket and is positioned opposite to the fixture slot on the rotating disk. The inspection motor rotates the inspection fixture loaded with products to the position of the inspection camera for visual inspection.
10. The fully automated detection system as described in claim 7, characterized in that, The performance testing component includes multiple testing parts arranged around the transport component. Each testing part includes an adjustment base connected to a test board. The test board has a circuit board with testing stations for testing products.