A wind resistance anti-inclination material collecting device
Patent Information
- Application Number
- CN202521715191.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0002]在工业生产中,带材的高速出料过程易因张力不均、惯性偏移或机械振动导致带材侧向偏移、起皱甚至倒伏,影响成品质量
[0012]相比现有技术,本实用新型风阻防倾斜收料装置包括底座、上料组件、吹气组件、推料组件、外接气源,上料组件包括驱动件、两个导向板,吹气组件包括管状柱体、两个安装板,两个安装板相对安装在底座上,两个导向板倾斜安装在底座上且与安装板抵触,两个导向板之间形成导向通道,管状柱体安装在两个安装板之间,管状柱体设有导气腔、多个导气孔,导气腔与外接气源连通,多个导气孔沿管状主体的轴线方向等距间隔设置在管状柱体上且均与导气腔连通,导气孔的轴线方向与管状柱体的轴线方向形成锐角夹角,推料组件包括挡板、气缸,挡板安装在底座上且位于管状柱体下方,挡板与管状柱体之间形成落料通道,导向通道与落料通道连通,驱动件驱动带材通过导向通道落入到落料通道,气缸驱动挡板运动以推动带材。本申请通过定向气流形成动态气幕屏障,实时抵消带材偏移趋势,不容易造成带材表面磨损,而且结构简单、成本较低,维护难度小。
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Figure CN224797877U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automation equipment technology, and in particular to a wind resistance anti-tilting material receiving device. Background Technology
[0002] In industrial production, the high-speed discharge process of strip material is prone to lateral shifting, wrinkling, or even collapse due to uneven tension, inertial offset, or mechanical vibration, affecting the quality of the finished product. Existing technologies commonly offer solutions including: 1. Limiting the strip's movement range with physical baffles, but prolonged contact can cause surface wear; 2. Detecting the offset using sensors and feeding it back to the correction mechanism, but this system is complex, costly, and difficult to maintain; 3. Forming a supporting air film through uniform airflow, but this only alleviates friction and cannot actively suppress offset. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a wind resistance anti-tilt material receiving device, which forms a dynamic air curtain barrier through directional airflow to counteract the trend of strip deviation in real time, making it less likely to cause wear on the strip surface. Moreover, it has a simple structure, low cost, and low maintenance difficulty.
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] A wind-resistant anti-tilt material receiving device includes a base, a feeding assembly, an air blowing assembly, a pushing assembly, and an external air source. The feeding assembly includes a drive component and two guide plates. The air blowing assembly includes a tubular column and two mounting plates. The two mounting plates are mounted opposite each other on the base. The two guide plates are mounted obliquely on the base and abut against the mounting plates, forming a guide channel between the two guide plates. The tubular column is installed between the two mounting plates and has an air guiding cavity and multiple air guiding holes. The air guiding cavity is connected to the external air source, and the multiple air guiding holes are... The air guide holes are equidistantly arranged on the tubular column along the axial direction of the tubular body and are all connected to the air guide cavity. The axial direction of the air guide holes forms an acute angle with the axial direction of the tubular column. The pushing assembly includes a baffle and a cylinder. The baffle is installed on the base and located below the tubular column. A material dropping channel is formed between the baffle and the tubular column. The guide channel is connected to the material dropping channel. The driving component drives the strip to fall into the material dropping channel through the guide channel. The cylinder drives the baffle to move to push the strip.
[0006] Furthermore, the acute angle formed by the axial direction of the air guide hole and the axial direction of the tubular column is 30° to 60°, the diameter of the air guide hole is 0.5 to 2 mm, and the spacing between the air guide holes is 3 to 5 times the diameter of the air guide hole.
[0007] Furthermore, the feeding assembly also includes a steering rod, which is obliquely installed in the guide channel to guide the strip from a horizontal state to a vertical state.
[0008] Furthermore, the driving component is a nozzle, which is connected to the external air source and is used to blow the strip in the guide channel into the material dropping channel through the steering rod.
[0009] Furthermore, the wind resistance anti-tilt receiving device also includes an infrared sensor, which is installed at the guide plate to monitor the position of the strip. When the infrared sensor detects that there is strip in the guide channel, the cylinder drives the baffle to move forward to push the strip.
[0010] Furthermore, the wind resistance anti-tilt receiving device also includes a pressure regulating valve, which is located at the external air source and is communicatively connected to the infrared sensor. The pressure regulating valve can adjust the air pressure of the external air source according to the position of the strip and provide feedback, so that the pressure in the air guide cavity can be adapted to strips of different materials and widths.
[0011] Furthermore, the wind resistance anti-tilting material receiving device also includes an air inlet pipe, one end of which is connected to the air guide cavity, and the other end is connected to the external air source.
[0012] Compared with the prior art, the wind resistance anti-tilt material receiving device of this utility model includes a base, a feeding component, an air blowing component, a pushing component, and an external air source. The feeding component includes a driving component and two guide plates. The air blowing component includes a tubular column and two mounting plates. The two mounting plates are mounted opposite each other on the base. The two guide plates are mounted obliquely on the base and abut against the mounting plates, forming a guide channel between the two guide plates. The tubular column is installed between the two mounting plates. The tubular column has an air guiding cavity and multiple air guiding holes. The air guiding cavity is connected to the external air source. The multiple air guiding holes are equidistantly arranged on the tubular column along the axial direction of the tubular body and are all connected to the air guiding cavity. The axial direction of the air guiding holes forms an acute angle with the axial direction of the tubular column. The pushing component includes a baffle and a cylinder. The baffle is installed on the base and located below the tubular column. A dropping channel is formed between the baffle and the tubular column. The guide channel is connected to the dropping channel. The driving component drives the strip to fall into the dropping channel through the guide channel. The cylinder drives the baffle to move to push the strip. This application uses directional airflow to form a dynamic air curtain barrier, which can counteract the strip's offset trend in real time. It is less likely to cause wear on the strip surface, and the structure is simple, the cost is low, and the maintenance is easy. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of the wind resistance anti-tilting material receiving device of this utility model;
[0014] Figure 2 for Figure 1 Side view of the wind resistance anti-tilt receiving device;
[0015] Figure 3 for Figure 1 A top view of the wind resistance anti-tilt receiving device.
[0016] In the diagram: 10, base; 20, feeding assembly; 21, guide plate; 22, steering rod; 23, driving component; 30, air blowing assembly; 31, tubular column; 311, air guide hole; 32, mounting plate; 40, pushing assembly; 41, baffle; 42, cylinder; 50, air inlet pipe; 60, external air source; 70, pressure regulating valve; 80, infrared sensor. Detailed Implementation
[0017] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Figures 1-3 The present invention is a wind-resistant anti-tilting material receiving device, comprising a base 10, a feeding component 20, an air blowing component 30, a pushing component 40, and an external air source 60.
[0021] In this embodiment:
[0022] The feeding assembly 20 includes a drive unit 23, two guide plates 21, and a steering rod 22.
[0023] Two guide plates 21 are mounted at an angle on the base 10 and abut against the mounting plate 32 in the air blowing assembly 30, forming a guide channel between the two guide plates 21.
[0024] The drive component 23 is a nozzle, which is connected to an external air source 60 and is used to blow the strip in the guide channel into the discharge channel through the steering rod 22.
[0025] The steering rod 22 is installed at an angle in the guide channel to guide the strip from a horizontal state to a vertical state.
[0026] The air blowing assembly 30 includes a tubular column 31 and two mounting plates 32.
[0027] Two mounting plates 32 are mounted opposite each other on the base 10.
[0028] A tubular column 31 is installed between two mounting plates 32. The tubular column 31 has an air guiding cavity and multiple air guiding holes 311. The air guiding cavity is connected to an external air source 60. The multiple air guiding holes 311 are equidistantly arranged on the tubular column 31 along the axial direction of the tubular body and are all connected to the air guiding cavity. The axial direction of the air guiding holes 311 forms an acute angle with the axial direction of the tubular column 31, so that the ejected airflow forms an inclined air curtain pointing towards the edge of the strip. In this embodiment, the acute angle formed by the axial direction of the air guiding holes 311 and the axial direction of the tubular column 31 is 30° to 60°, the diameter of the air guiding holes 311 is 0.5 to 2 mm, and the spacing between the air guiding holes 311 is 3 to 5 times the diameter of the air guiding holes 311.
[0029] The feeding assembly 40 includes a baffle 41 and a cylinder 42. The baffle 41 is mounted on the base 10 and located below the tubular column 31. A feeding channel is formed between the baffle 41 and the tubular column 31. The guide channel is connected to the feeding channel. The driving component 23 drives the strip to fall into the feeding channel through the guide channel. The cylinder 42 drives the baffle 41 to move to push the strip.
[0030] An infrared sensor 80 is installed at the guide plate 21 to monitor the position of the strip. When the infrared sensor 80 detects that there is strip in the guide channel, the cylinder 42 drives the baffle 41 to move forward to push the strip.
[0031] The pressure regulating valve 70 is located at the external air source 60 and is connected to the infrared sensor 80. The pressure regulating valve 70 can adjust the air pressure of the external air source 60 according to the position of the strip and provide feedback, so that the pressure in the air guide cavity can be adapted to strips of different materials and widths.
[0032] One end of the air inlet pipe 50 is connected to the air delivery chamber, and the other end is connected to the external air source 60.
[0033] The working principle of this application is as follows:
[0034] The drive unit 23 drives the strip to fall into the feeding channel through the guide channel. At the same time, the steering rod 22 guides the strip from a horizontal state to a vertical state. Compressed gas is ejected at high speed from the air guide hole 311 through the air guide cavity of the tubular column 31, forming an airflow layer at an angle to the direction of strip movement. When the cylinder 42 drives the baffle 41 to cause the strip to deviate, the air curtain near the deviated side applies reverse wind resistance to the edge of the strip. The deviating torque is offset by fluid momentum exchange. At the same time, the continuous flow of the air curtain forms a low-pressure zone, which further adsorbs the strip back to its position, realizing non-contact dynamic correction and making it less likely to cause wear on the surface of the strip.
[0035] This application uses directional airflow to form a dynamic air curtain barrier, which can counteract the strip offset trend in real time. Moreover, it has a simple structure, low cost, and easy maintenance.
[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A wind-resistant anti-tilting material receiving device, comprising a base (10), characterized in that: It also includes a feeding assembly (20), an air blowing assembly (30), a pushing assembly (40), and an external air source (60). The feeding assembly (20) includes a driving component (23) and two guide plates (21). The air blowing assembly (30) includes a tubular column (31) and two mounting plates (32). The two mounting plates (32) are mounted opposite each other on the base (10). The two guide plates (21) are mounted obliquely on the base (10) and abut against the mounting plates (32). A guide channel is formed between the two guide plates (21). The tubular column (31) is installed between the two mounting plates (32). The tubular column (31) is provided with an air guiding cavity and multiple air guiding holes (311). The air guiding cavity is connected to the external air source (60). Multiple air guide holes (311) are equidistantly arranged on the tubular column (31) along the axial direction of the tubular column and are all connected to the air guide cavity. The axial direction of the air guide holes (311) forms an acute angle with the axial direction of the tubular column (31). The pushing assembly (40) includes a baffle (41) and a cylinder (42). The baffle (41) is installed on the base (10) and located below the tubular column (31). A material dropping channel is formed between the baffle (41) and the tubular column (31). The guide channel is connected to the material dropping channel. The driving member (23) drives the strip to fall into the material dropping channel through the guide channel. The cylinder (42) drives the baffle (41) to move to push the strip.
2. The wind resistance anti-tilting material receiving device according to claim 1, characterized in that: The acute angle formed between the axial direction of the air guide hole (311) and the axial direction of the tubular column (31) is 30° to 60°. The diameter of the air guide hole (311) is 0.5 to 2 mm. The spacing between the air guide holes (311) is 3 to 5 times the diameter of the air guide hole (311).
3. The wind resistance anti-tilting material receiving device according to claim 1, characterized in that: The feeding assembly (20) also includes a steering rod (22), which is installed obliquely in the guide channel to guide the strip from a horizontal state to a vertical state.
4. The wind resistance anti-tilting material receiving device according to claim 3, characterized in that: The driving component (23) is a nozzle, which is connected to the external air source (60) and is used to blow the strip in the guide channel into the material drop channel through the steering rod (22).
5. The wind resistance anti-tilting material receiving device according to claim 1, characterized in that: The wind resistance anti-tilt receiving device also includes an infrared sensor (80), which is located on the guide plate (21) to monitor the position of the strip. When the infrared sensor (80) senses that there is strip in the guide channel, the cylinder (42) drives the baffle (41) to move forward to push the strip.
6. The wind resistance anti-tilting material receiving device according to claim 5, characterized in that: The wind resistance anti-tilt receiving device also includes a pressure regulating valve (70), which is located at the external air source (60) and is communicatively connected to the infrared sensor (80). The pressure regulating valve (70) can adjust the air pressure of the external air source (60) according to the position of the strip and provide feedback, so that the pressure in the air guide cavity can be adapted to strips of different materials and widths.
7. The wind resistance anti-tilting material receiving device according to claim 1, characterized in that: The wind resistance anti-tilting material receiving device also includes an air inlet pipe (50), one end of which is connected to the air guide cavity and the other end is connected to the external air source (60).