A carousel bottle unscrambler

Abstract

The utility model discloses a rotary table bottle unscrambler, the outer rim of base is provided with the coaming, and the both sides of base are provided with stand through bracket, and the stand is provided with crossbeam between, and the coaming is located the open mouth at the discharge end and is equipped with fixed discharge guide plate and movable discharge guide plate, and the rotary disc is supported on the upper surface of base through the thrust bearing, and the arc guide plate is movably arranged above the rotary disc and forms the discharge passage with the coaming, and the arc guide plate is double -deck structure and is connected with a plurality of first vertical rods in the inside, and the first vertical rod top is connected with first sliding block through first cross bar, and first sliding block and second sliding block all are connected with crossbeam, and one side of second sliding block is connected with second vertical rod through horizontal block, and the bottom of second vertical rod is connected with first baffle and second baffle through mounting panel, and the utility model discloses reasonable structure, and the arc guide plate supporting adjustment structure of clamping on the coaming of prior art, and the stability greatly improves, and the position of first baffle and second baffle can be adjusted according to the size of bottle at the same time, and the flexibility and the application scope greatly improve.

Description

Technical Field

[0001] This utility model relates to the field of machinery, and in particular to equipment for sorting bottles in a filling production line, specifically a rotary bottle sorting machine. Background Technology

[0002] In bottling production lines, rotary bottle unscramblers are commonly used for the automatic sorting and conveying of round and square bottles, such as when connected to the conveyor belts of labeling machines, filling machines, and capping machines.

[0003] In existing technology, rotary bottle unscramblers use an adjustable support structure with arc-shaped baffles mounted on the side panels. This structure suffers from poor stability, and the uprights connecting the arc-shaped baffles are directly welded to the inner surface of the arc-shaped guide plate. When bottles that have not entered the outer discharge channel of the arc-shaped guide plate move along its inner side, they may tip over due to obstruction by the uprights. Furthermore, when the bottle size changes, the arc-shaped baffles need to be replaced, which is inconvenient. Therefore, an improved technology is urgently needed to solve the aforementioned problems in the existing technology. Utility Model Content

[0004] The purpose of this invention is to provide a rotary bottle unscrambler to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rotary bottle unscrambler, comprising a frame, a rotary table, an arc-shaped guide plate adjustment mechanism, a baffle mechanism, and a movable discharge guide plate;

[0006] The frame includes a base, a surrounding plate, uprights, a crossbeam, and a fixed discharge guide plate. The outer edge of the base is provided with a surrounding plate, the rear side of which has a discharge end opening and the front side of which has a feed end opening. The base is provided with brackets on both sides, each bracket having an upright on its upper surface, and a crossbeam between the two uprights. The surrounding plate is provided with a fixed discharge guide plate at the discharge end opening, and the base is provided with an upright plate at the discharge end opening of the surrounding plate, with several guide holes in the upright plate.

[0007] The turntable is supported on the upper surface of the base by a thrust bearing;

[0008] The arc-shaped guide plate adjustment mechanism includes an arc-shaped guide plate, a first upright, a first crossbar, and a first slider. The arc-shaped guide plate is movably disposed above the turntable and forms a discharge channel with the surrounding plate. The arc-shaped guide plate has a double-layer structure and several first uprights are connected to the inner side. The top of each first upright is connected to one end of the first crossbar. The first slider has a guide hole. The end of the first crossbar away from the first upright slides in cooperation with the guide hole of the first slider. The first slider is slidably connected to the crossbeam.

[0009] The baffle mechanism includes a second slider, a second upright, a first baffle, and a second baffle. The second slider is slidably connected to the crossbeam. A horizontal block is provided on one side of the second slider. The horizontal block has a guide hole in the vertical direction. The second upright is slidably connected to the guide hole of the horizontal block. A mounting plate is connected to the bottom end of the second upright. A strip-shaped waist hole is provided at one end of both the first baffle and the second baffle. The first baffle and the second baffle are respectively fastened to both sides of the mounting plate through the waist hole and bolts and nuts. The first baffle and the second baffle are both located above the turntable.

[0010] The movable discharge guide plate is provided with several guide rods on one side. The guide rods correspond one-to-one with the guide holes of the upright plate and are slidably connected. The movable discharge guide plate is movably set at the discharge end opening of the surrounding plate.

[0011] Preferably, the rotary bottle unscrambler provided by this utility model has a motor vertically installed inside the base, and the output shaft of the motor passes through a thrust bearing and is connected to the center of the lower surface of the rotary table.

[0012] Preferably, in the rotary bottle unscrambler provided by this utility model, one side of the upright plate is connected to the surrounding plate, a reinforcing horizontal plate is provided at the bottom of the upright plate, and the reinforcing horizontal plate is connected to the base.

[0013] Preferably, in the rotary bottle unscrambler provided by this utility model, the base is provided with an extended table at the feed end opening of the surrounding plate.

[0014] Preferably, in the rotary bottle unscrambler provided by this utility model, the upright plate is connected to a first locking screw with a knob via an internal threaded hole above the guide rod. The first locking screw is perpendicular to the guide rod and is fastened to the side wall of the guide rod.

[0015] Preferably, the rotary bottle unscrambler provided by this utility model includes a second locking screw with a knob connected laterally to the side of the first slider through an internal threaded hole. The second locking screw is perpendicular to the first crossbar and is fastened to the side wall of the first crossbar. A third locking screw with a knob is connected to the first slider above the crossbeam through an internal threaded hole. The third locking screw is perpendicular to the crossbeam and is fastened to the upper surface of the crossbeam.

[0016] Preferably, in the rotary bottle unscrambler provided by this utility model, the end of the horizontal block away from the second slider is connected to a fourth locking screw with a knob through an internal threaded hole. The fourth locking screw is perpendicular to the second upright and is fastened to the side wall of the second upright. The second slider is connected to a fifth locking screw with a knob through an internal threaded hole above the crossbeam. The fifth locking screw is perpendicular to the crossbeam and is fastened to the upper surface of the crossbeam.

[0017] Preferably, in the rotary bottle unscrambler provided by this utility model, the arc-shaped guide plate is bent inward at the end away from the discharge end opening.

[0018] Preferably, in the rotary bottle unscrambler provided by this utility model, the base is provided with a recess at the open end of the discharge end.

[0019] Preferably, in the rotary bottle unscrambler provided by this utility model, both the first baffle and the second baffle are arc-shaped.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] (1) The arc-shaped guide plate is connected to each of the first uprights, the top of the first upright is connected to the first horizontal bar, and the first horizontal bar is connected to the first slider. Since the first slider moves left and right along the crossbeam and the first horizontal bar moves back and forth along the first slider, the arc-shaped guide plate can be adjusted so that the width of the discharge channel can be adjusted according to the bottle size. Moreover, compared with the existing arc-shaped guide plate support adjustment structure clamped on the edge, the stability is greatly improved.

[0022] (2) Both the first baffle and the second baffle are provided with elongated waist holes, so that when connected to the mounting plate by bolts and nuts, the position of the first baffle and the second baffle can be adjusted according to the bottle size, and the position of the movable discharge guide plate can also be adjusted according to the bottle size, greatly improving flexibility and applicability.

[0023] (3) The arc-shaped guide plate adopts a double-layer structure to prevent the bottle from tipping over due to impact with the first upright when moving along the inner wall of the arc-shaped guide plate. Attached Figure Description

[0024] Figure 1 This is a top view of the structure of this utility model;

[0025] Figure 2 This is a front view structural diagram of the present invention;

[0026] Figure 3 This is a top view of the base structure.

[0027] In the diagram: 1. Base; 2. Enclosure; 3. Column; 4. Horizontal beam; 5. Fixed discharge guide plate; 6. Discharge end opening; 7. Inlet end opening; 8. Bracket; 9. Vertical plate; 10. Turntable; 11. Arc-shaped guide plate; 12. First vertical rod; 13. First horizontal rod; 14. First slider; 15. Discharge channel; 16. Second slider; 17. Second vertical rod; 18. First baffle; 19. Second baffle; 20. Horizontal block; 21. Mounting plate; 22. Waist hole; 23. Movable discharge guide plate; 24. Guide rod; 25. Motor; 26. Reinforcing horizontal plate; 27. Extended platform; 28. First locking screw; 29. ​​Second locking screw; 30. Third locking screw; 31. Fourth locking screw; 32. Fifth locking screw; 33. Recess; Detailed Implementation

[0028] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments and accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] Please see Figure 1-3 This utility model provides a technical solution: a rotary bottle unscrambler, including a frame, a rotary table 10, an arc-shaped guide plate adjustment mechanism, a baffle mechanism, and a movable discharge guide plate 23;

[0031] The frame includes a base 1, a surrounding plate 2, uprights 3, a crossbeam 4, and a fixed discharge guide plate 5. The outer edge of the base 1 is provided with a surrounding plate 2. The rear side of the surrounding plate 2 has a discharge end opening 6, and the front side of the surrounding plate 2 has a feeding end opening 7. The base 1 has an extension platform 27 at the feeding end opening 7 to facilitate the automatic rolling out of tilted bottles, and can also temporarily place bottles. The base 1 has brackets 8 on both sides, and each bracket 8 has an upright 3 on its upper surface. A crossbeam 4 is provided between the two uprights 3. The surrounding plate 2 has a fixed discharge guide plate 5 at the discharge end opening 6. The base 1 has an upright plate 9 at the discharge end opening 6 of the surrounding plate 2. The upright plate 9 has several guide holes. One side of the upright plate 9 is connected to the surrounding plate 2. The bottom of the upright plate 9 is provided with a reinforcing crossbeam 26, which is connected to the base 1. The reinforcing crossbeam 26 is used to ensure the structural strength of the upright plate 9.

[0032] The turntable 10 is supported on the upper surface of the base 1 by a thrust bearing. A motor 25 is vertically installed inside the base 1. The output shaft of the motor 25 passes through the thrust bearing and is connected to the center of the lower surface of the turntable 10. The motor 25 drives the turntable 10, thereby causing the turntable to rotate. The base 1 has a recess 33 at the discharge end opening 6. This recess 33 facilitates the installation of the conveyor, so that one end of the conveyor belt of the conveyor is embedded in the recess 33 of the base 1. When the bottle is detached from the turntable 10, it falls directly onto the conveyor belt and leaves the bottle unscrambler.

[0033] The arc-shaped guide plate adjustment mechanism includes an arc-shaped guide plate 11, a first upright rod 12, a first crossbar 13, and a first slider 14. The arc-shaped guide plate 11 is movably disposed above the turntable 10 and forms a discharge channel 15 with the surrounding plate 2. The arc-shaped guide plate 11 has a double-layer structure and several first upright rods 12 are connected to the inner side. The top of each first upright rod 12 is connected to one end of the first crossbar 13. The first slider 14 has a guide hole. The end of the first crossbar 13 away from the first upright rod 12 is slidably engaged with the guide hole of the first slider 14. The first slider 14 is slidably connected to the crossbeam 4. The end of the arc-shaped guide plate 11 away from the discharge end opening 6 is bent inward so that when the bottle rotates one revolution, it is pulled outward through the bent part of the arc-shaped guide plate 11 and thus enters the discharge channel 15.

[0034] The baffle mechanism includes a second slider 16, a second upright rod 17, a first baffle 18, and a second baffle 19. The second slider 16 is slidably connected to the crossbeam 4. A horizontal block 20 is provided on one side of the second slider 16. The horizontal block 20 has a guide hole in the vertical direction. The second upright rod 17 is slidably connected to the guide hole of the horizontal block 20. The bottom end of the second upright rod 17 is connected to the mounting plate 21. One end of the first baffle 18 and the second baffle 19 is provided with a strip-shaped waist hole 22. The first baffle 18 and the second baffle 19 are respectively fastened to both sides of the mounting plate 21 through the waist hole 22 and bolts and nuts. The first baffle 18 and the second baffle 19 are both located above the turntable 10. The first baffle 18 and the second baffle 19 are both arc-shaped to facilitate the bottle to move outward along the first baffle 18 and the second baffle 19.

[0035] A number of guide rods 24 are provided on one side of the movable discharge guide plate 23. The guide rods 24 correspond one-to-one with the guide holes of the upright plate 9 and are slidably connected. The movable discharge guide plate 23 is movably set at the discharge end opening 6 of the surrounding plate 2.

[0036] The upright plate 9 is located above the guide rod 24 and is connected to the first locking screw 28 with a knob through an internal threaded hole. The first locking screw 28 is perpendicular to the guide rod 24 and is fastened to the side wall of the guide rod 24. By tightening the first locking screw 28, the guide rod 24 is positioned, thereby positioning the movable discharge guide plate 23.

[0037] The first slider 14 is laterally connected to a second locking screw 29 with a knob through an internal threaded hole on its side. The second locking screw 29 is perpendicular to the first crossbar 13 and is fastened to the side wall of the first crossbar 13. By tightening the second locking screw 29, the first crossbar 13 is positioned, thereby positioning each of the first uprights 12, and then positioning each point of the arc-shaped guide plate 11. The first slider 14 is connected to a third locking screw 30 with a knob through an internal threaded hole above the crossbeam 4. The third locking screw 30 is perpendicular to the crossbeam 4 and is fastened to the upper surface of the crossbeam 4. By tightening the third locking screw 30, the first slider 14 is positioned, thereby positioning the arc-shaped guide plate 11 as a whole.

[0038] The end of the horizontal block 20 furthest from the second slider 16 is connected to a fourth locking screw 31 with a knob via an internal threaded hole. The fourth locking screw 31 is perpendicular to the second upright 17 and is fastened to the side wall of the second upright 17. By tightening the fourth locking screw 31, the height of the second upright 17 is positioned, thereby positioning the height of the first baffle 18 and the second baffle 19. The second slider 16 is located above the crossbeam 4 and is connected to a fifth locking screw 32 with a knob via an internal threaded hole. The fifth locking screw 32 is perpendicular to the crossbeam 4 and is fastened to the upper surface of the crossbeam 4. By tightening the fifth locking screw 32, the second slider 16 is positioned, thereby positioning the first baffle 18 and the second baffle 19 as a whole.

[0039] Installation method and operating principle: Install the motor 25 inside the base 1, and pass the output shaft of the motor 25 through the thrust bearing. At the same time, connect the center of the turntable 10 to the output shaft of the motor 25 with several bolts. Install the two columns 3 on the upper surface of the bracket 8, and then put the first slider 14 and the second slider 16 onto the crossbeam 4 respectively, and connect the two ends of the crossbeam 4 to the top of the column 3 with bolts. The arc-shaped guide plate 11 has a double-layer structure and several first uprights 12 are welded to its inner side. The arc-shaped guide plate 11 can be formed by bending a single plate or by welding two single plates. The top of each first upright 12 is welded with a first crossbar 13. All the first crossbars 13 are parallel to each other. The position of each first slider 14 is adjusted, and the first crossbar 13 is passed through the guide hole of the first slider 14. Then, the position of the first crossbar 13 is adjusted according to the size of the bottle. The first crossbar 13 moves along the guide hole of the first slider 14, thereby causing the first uprights 12 to move the arc-shaped guide plate 11 to various positions, thereby adjusting the distance between the arc-shaped guide plate 11 and the surrounding plate 2. The arc-shaped guide plate 11 is made of thin steel plate and has a certain deformation capacity. After determining the distance, the second locking screw 29 is tightened to complete the positioning of the first crossbar 13. At the same time, the third locking screw 30 is tightened to complete the positioning of each first slider 14. Next, the first baffle 18 and the second baffle 19 are fastened to the mounting plate 21 at the bottom of the second upright 17 via the waist hole 22, bolts, and nuts. Due to the waist hole 22, the left and right positions of the first baffle 18 and the second baffle 19 can be adjusted according to the bottle size. Then, the position of the second slider 16 is adjusted to adjust the overall position of the first baffle 18 and the second baffle 19. Simultaneously, the fourth locking screw 31 is tightened to position the first baffle 18 and the second baffle 19 horizontally. Then, the height of the second upright 17 is adjusted, and the fifth locking screw 32 is tightened to position the height of the first baffle 18 and the second baffle 19. Finally, the position of the movable discharge guide plate 23 is adjusted according to the bottle size. After determining the position, the first locking screw 28 is tightened to position the movable discharge guide plate 23. Before use, one end of the conveyor belt is aligned with the recess 33 of the base 1, and the conveyor belt is positioned below the turntable 10. When in use, start the motor 25, which drives the turntable 10 to rotate. Place the bottle on the turntable 10 and block it with the baffle. The bottle moves along the inner edge of the arc-shaped guide plate 11. After rotating once, the bottle enters the discharge channel 15 through the bent part of the arc-shaped guide plate 11 until it leaves the turntable 10 from the discharge end opening 6 and moves to the subsequent conveyor belt.This utility model has a reasonable structure. The arc-shaped guide plate 11 is connected to each of the first uprights 12. The top of the first upright 12 is connected to the first crossbar 13. The first crossbar 13 is connected to the first slider 14. Since the first slider 14 moves laterally along the crossbeam 4 and the first crossbar 13 moves back and forth along the first slider 14, the arc-shaped guide plate 11 can be adjusted. Thus, the width of the discharge channel 15 can be adjusted according to the bottle size. Compared with the existing arc-shaped guide plate support adjustment structure clamped on the edge, the stability is greatly improved. At the same time, the first baffle 18 and the second baffle 19 are both provided with elongated waist holes 22. Thus, when connected to the mounting plate 21 by bolts and nuts, the position of the first baffle 18 and the second baffle 19 can be adjusted according to the bottle size. The position of the movable discharge guide plate 23 can also be adjusted according to the bottle size, greatly improving the flexibility and applicability. The arc-shaped guide plate 11 adopts a double-layer structure to prevent the bottle from tipping over due to impact with the first upright 12 when moving along the inner wall of the arc-shaped guide plate 11.

[0040] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0041] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A rotary bottle unscrambler, characterized in that: Includes frame, turntable (10), arc guide plate adjustment mechanism, baffle mechanism and movable discharge guide plate (23); The frame includes a base (1), a surrounding plate (2), a column (3), a crossbeam (4), and a fixed discharge guide plate (5). The outer edge of the base (1) is provided with a surrounding plate (2). The rear side of the surrounding plate (2) is reserved with a discharge end opening (6). The front side of the surrounding plate (2) is reserved with a feed end opening (7). Each side of the base (1) is provided with a column (3) through a bracket (8). A crossbeam (4) is provided between the two columns (3). The outer side of the surrounding plate (2) at the discharge end opening (6) is provided with a fixed discharge guide plate (5). The base (1) at the discharge end opening (6) of the surrounding plate (2) is provided with a vertical plate (9). The vertical plate (9) is provided with several guide holes. The base (1) at the discharge end opening (6) is provided with a recess (33). The turntable (10) is supported on the upper surface of the base (1) by a thrust bearing; The arc-shaped guide plate adjustment mechanism includes an arc-shaped guide plate (11), a first upright rod (12), a first crossbar (13), and a first slider (14). The arc-shaped guide plate (11) is movably disposed above the turntable (10) and forms a discharge channel (15) with the surrounding plate (2). The arc-shaped guide plate (11) has a double-layer structure and several first upright rods (12) are connected to its inner side. The top of each of the first upright rods (12) is connected to one end of the first crossbar (13). The first slider (14) has a guide hole. The end of the first crossbar (13) away from the first upright rod (12) slides in cooperation with the guide hole of the first slider (14). The first slider (14) and the crossbar... The beam (4) is slidably connected. The side of the first slider (14) is laterally connected to a second locking screw (29) with a knob. The second locking screw (29) is perpendicular to the first crossbar (13). The second locking screw (29) is fastened to the side wall of the first crossbar (13). The first slider (14) is located above the crossbeam (4) and is connected to a third locking screw (30) with a knob. The third locking screw (30) is perpendicular to the crossbeam (4). The third locking screw (30) is fastened to the upper surface of the crossbeam (4). The arc-shaped guide plate (11) is bent inward at the end away from the discharge end opening (6). The baffle mechanism includes a second slider (16), a second upright (17), a first baffle (18), and a second baffle (19). The second slider (16) is slidably connected to the crossbeam (4). A horizontal block (20) is provided on one side of the second slider (16). The horizontal block (20) has a guide hole in the vertical direction. The second upright (17) is slidably connected to the guide hole of the horizontal block (20). The bottom end of the second upright (17) is connected to an mounting plate (21). One end of the first baffle (18) and the second baffle (19) is provided with a strip-shaped waist hole (22). The first baffle (18) and the second baffle (19) are respectively fastened to both sides of the mounting plate (21) through the waist hole (22) and bolts and nuts. The first baffle (18) and the second baffle (19) are both located above the turntable (10). The movable discharge guide plate (23) is provided with several guide rods (24) on one side. The guide rods (24) correspond one-to-one with the guide holes of the upright plate (9) and are slidably connected. The movable discharge guide plate (23) is movably set at the discharge end opening (6) of the surrounding plate (2).

2. The rotary bottle unscrambler according to claim 1, characterized in that: A motor (25) is vertically installed inside the base (1). The output shaft of the motor (25) passes through the thrust bearing and is connected to the center of the lower surface of the turntable (10).

3. The rotary bottle unscrambler according to claim 1, characterized in that: The upright plate (9) is connected to the surrounding plate (2) on one side, and a reinforcing horizontal plate (26) is provided at the bottom of the upright plate (9), which is connected to the base (1).

4. A rotary bottle unscrambler according to claim 1, characterized in that: The base (1) is provided with an extended platform (27) at the feed end opening (7) of the enclosure (2).

5. A rotary bottle unscrambler according to claim 1, characterized in that: The upright plate (9) is located above the guide rod (24) and is connected to a first locking screw (28) with a knob. The first locking screw (28) is perpendicular to the guide rod (24) and is fastened to the side wall of the guide rod (24).

6. A rotary bottle unscrambler according to claim 1, characterized in that: The end of the horizontal block (20) away from the second slider (16) is connected to a fourth locking screw (31) with a knob. The fourth locking screw (31) is perpendicular to the second upright (17) and is fastened to the side wall of the second upright (17). The second slider (16) is located above the crossbeam (4) and is connected to a fifth locking screw (32) with a knob. The fifth locking screw (32) is perpendicular to the crossbeam (4) and is fastened to the upper surface of the crossbeam (4).

7. A rotary bottle unscrambler according to claim 1, characterized in that: Both the first baffle (18) and the second baffle (19) are arc-shaped.

Images