A brake disc turnover and sampling integrated device

Abstract

The utility model discloses a kind of brake disc overturning and sampling integrated equipment, including machine table, sampling device and turnover device, wherein, machine table includes first bearing platform and second bearing platform being adjacently arranged along Y-axis direction, first bearing platform has multiple groups of jacking mechanism, sampling device is arranged at first bearing platform, and extend to the outside of first bearing platform along X-axis direction, the height of its one end close to first bearing platform is higher than the height of its one end away from first bearing platform, sampling device includes roller mechanism, roller mechanism has multiple groups of roller, multiple groups of jacking mechanism are sequentially arranged between multiple groups of roller mechanism, turnover device one end is arranged between first bearing platform and second bearing platform, and the other end can be overturned to first bearing platform or second bearing platform around X-axis. The present application is integrated by the cooperation of machine table, sampling device and turnover device, realizes sampling, overturning processing integrated design, not only effectively reduce equipment floor area, and greatly simplify sampling step, improve production continuity and efficiency.

Description

Technical Field

[0001] This utility model relates to the field of brake disc manufacturing technology, specifically to an integrated device for brake disc flipping and sampling inspection. Background Technology

[0002] Brake discs are the core component of the braking system of automobiles, motorcycles and other motor vehicles. Working together with brake pads, they convert the vehicle's kinetic energy into heat energy and dissipate it through "friction braking," ultimately achieving vehicle deceleration or stopping. They are a key device for ensuring driving safety.

[0003] In the brake disc processing, the brake disc must be flipped to process its different surfaces. During the process, random sampling inspections must also be carried out to ensure the quality of the brake disc. However, in the existing technology, the brake disc flipping mechanism and the brake disc sampling inspection mechanism are two separate devices. In actual use, they not only occupy a large area, but also require switching back and forth between workstations, which is cumbersome and affects the continuity of processing, thus affecting processing efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated device for brake disc flipping and random inspection, comprising: The machine tool includes a first support platform and a second support platform arranged adjacent to each other along the Y-axis direction; The first bearing platform has multiple sets of lifting mechanisms, which are arranged along the X direction on the first bearing platform. The sampling inspection device is located on the first support platform and extends out of the first support platform along the X-axis direction. The height of the end of the device that is closer to the first support platform is higher than the height of the end that is farther away from the first support platform. The sampling inspection device includes a roller mechanism, which has multiple sets of rollers, and multiple sets of lifting mechanisms are arranged sequentially between the multiple sets of roller mechanisms. The flipping device has one end located between the first support platform and the second support platform, and the other end can be flipped around the X-axis onto the first support platform or the second support platform.

[0005] According to one embodiment of the present invention, the flipping device includes a flipping drive mechanism and a flipping mechanism. The flipping drive mechanism is disposed between the first support platform and the second support platform along the X direction. The flipping mechanism is tractively connected to the flipping drive mechanism. The flipping drive mechanism drives the flipping mechanism to flip onto the first support platform or the second support platform.

[0006] According to one embodiment of the present invention, the flipping drive mechanism includes a flipping drive unit, a flipping shaft, and two sets of bearing seats. The two sets of bearing seats are arranged on both sides of the machine base along the X-axis direction. The flipping shaft is rotatably connected to the two sets of bearing seats. The flipping drive unit is located below one set of bearing seats and is connected to the flipping shaft. The flipping mechanism is installed on the flipping shaft.

[0007] According to one embodiment of the present invention, the flipping mechanism includes a mounting plate and a clamping mechanism. The mounting plate is fixed to the flipping shaft, and the clamping mechanism includes a clamping drive part and two jaws. The clamping drive part is located on the side of the flipping shaft facing away from the mounting plate and is fixed to the mounting plate. Its drive end passes through the flipping shaft and the mounting plate in sequence and protrudes outside the mounting plate. The two jaws are connected to the clamping drive part in a transmission manner.

[0008] According to one embodiment of the present invention, the clamping drive unit includes a clamping drive component and a clamping push component. The clamping claw includes a claw body and a sliding assembly. The sliding assembly is arranged along the length direction of the mounting plate. The claw body is mounted on the sliding assembly. The claw body has an arc-shaped guide hole. The arc-shaped guide holes of the two sets of claw bodies are arranged facing each other. The driving end of the clamping drive component passes through the flipping shaft and the mounting plate and protrudes outside the mounting plate, and is located between the two sets of clamping claws. The clamping push component has guide wheels at both ends, and the guide wheels are slidably connected to the arc-shaped guide holes.

[0009] According to one embodiment of the present invention, the claw body includes a connecting section and a clamping section. The connecting section is connected to the sliding component. The connecting section includes two parallel connecting plates arranged along the Z-axis direction. An arc-shaped guide hole passes through the two connecting plates. The clamping and pushing component is located between the two connecting plates, and guide wheels are provided on the upper and lower surfaces of one end. The two sets of guide wheels at each end are slidably disposed between the corresponding arc-shaped guide holes.

[0010] According to one embodiment of the present invention, the lifting mechanism includes a lifting drive assembly, a lifting plate and multiple sets of lifting supports. The lifting drive assembly is located inside the first support platform, the lifting plate is located below the sampling device, and the multiple sets of lifting supports are arranged along the X-axis and along the Y-axis, respectively located between multiple sets of rollers.

[0011] According to one embodiment of the present invention, a limiting block is provided on the surface of the roller mechanism away from the machine platform, and an arc-shaped groove is provided on the side of the limiting block facing the machine platform.

[0012] According to one embodiment of the present invention, the clamping section is provided with two sets of clamping rollers, which are arranged along the length direction of the inner wall of the clamping section, and the clamping rollers of the two sets of claws are arranged facing each other.

[0013] According to one embodiment of the present invention, the surface of the second support platform is provided with a plurality of support blocks and a central positioning block, and the plurality of support blocks are arranged circumferentially around the central positioning block.

[0014] The beneficial effects of this utility model are as follows: by coordinating the machine, the sampling device and the flipping device, the integrated design of sampling and flipping processing is realized, which not only effectively reduces the equipment footprint, but also greatly simplifies the sampling steps and improves production continuity and efficiency. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is one of the schematic diagrams of the integrated brake disc flipping and sampling inspection device in the embodiment; Figure 2 This is the second schematic diagram of the integrated brake disc flipping and sampling inspection device in the embodiment. Figure 3 This is a schematic diagram of the flipping device in the embodiment. Detailed Implementation

[0016] The following drawings will disclose several embodiments of this utility model. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0017] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0018] See Figures 1-3 , Figure 1 This is one of the schematic diagrams of the integrated brake disc flipping and sampling inspection device in the embodiments. Figure 2 This is the second schematic diagram of the integrated brake disc flipping and sampling inspection device in the embodiment. Figure 3This is a schematic diagram of the flipping device 3 in the embodiment. The brake disc flipping and sampling inspection integrated device in this example includes a machine base 1, a sampling inspection device 2, and a flipping device 3. The machine base 1 includes a first support platform 11 and a second support platform 12 arranged adjacent to each other along the Y-axis. The first support platform 11 has multiple sets of lifting mechanisms 111, which are arranged along the X-axis on the first support platform 11. The sampling inspection device 2 is located on the first support platform 11 and extends beyond the first support platform 11 along the X-axis. The height of the end of the sampling inspection device 2 closest to the first support platform 11 is higher than the height of the end furthest from the first support platform 11. The sampling inspection device 2 includes a roller mechanism 21, which has multiple sets of rollers 211. The multiple sets of lifting mechanisms 111 are sequentially arranged between the multiple sets of roller mechanisms 21. One end of the flipping device 3 is located between the first support platform 11 and the second support platform 12, and the other end can be flipped around the X-axis onto either the first support platform 11 or the second support platform 12. In the initial state, the lifting mechanism 111 remains in a lifted state. During operation, after the brake disc is processed in the previous process, it is placed on the lifting mechanism 111 of the first support platform 11. Then, the flipping device 3 flips the brake disc to the second support platform 12, so that its other surface faces upward. At this time, the brake disc can be sent to the next process to process its other surface, thus realizing the flipping of the brake disc. If sampling inspection is required, when the brake disc is placed on the lifting mechanism 111, the lifting mechanism 111 descends, so that the brake disc contacts the roller 211 of the roller mechanism 21 and slides from one end of the roller mechanism 21 to the other end. At this time, the worker can perform sampling inspection on the brake disc. After the sampling inspection is completed, the lifting mechanism 111 is reset, and the equipment continues to process the brake disc. In this way, through the cooperation of the machine, the sampling device and the flipping device, the sampling inspection and flipping are integrated into a single design, which not only effectively reduces the equipment footprint but also greatly simplifies the sampling inspection steps and improves production continuity and efficiency.

[0019] Furthermore, the flipping device 3 includes a flipping drive mechanism 31 and a flipping mechanism 32. The flipping drive mechanism 31 is disposed between the first support platform 11 and the second support platform 12 along the X direction. The flipping mechanism 32 is connected to the flipping drive mechanism 31. The flipping drive mechanism 31 drives the flipping mechanism 32 to flip onto the first support platform 11 or the second support platform 12.

[0020] Specifically, the flipping drive mechanism 31 includes a flipping drive unit 311, a flipping shaft 312, and two sets of bearing seats 313. The two sets of bearing seats 313 are arranged on both sides of the machine base 1 along the X-axis. The flipping shaft 312 is rotatably connected to the two sets of bearing seats 313. The flipping drive unit 311 is located below one set of bearing seats 313 and is drive-connected to the flipping shaft 312. The flipping mechanism 31 is mounted on the flipping shaft 312. In this example, the flipping drive unit 311 uses a servo pulley assembly. That is, during operation, the flipping drive unit 311 drives the flipping shaft 312 to rotate, causing the flipping mechanism 31 to flip the brake disc from the first support platform 11 to the second support platform 12 for processing.

[0021] The flipping mechanism 32 includes a mounting plate 321 and a clamping mechanism 322. The mounting plate 321 is fixed to the flipping shaft 312. The clamping mechanism 322 includes a clamping drive unit 3221 and two grippers 3222. The clamping drive unit 3221 is located on the side of the flipping shaft 312 facing away from the mounting plate 321 and is fixed to the mounting plate 321. Its drive end passes through the flipping shaft 312 and the mounting plate 321 in sequence and protrudes outside the mounting plate 321. The two grippers 3222 are tractively connected to the clamping drive unit 3221. That is, when the brake disc needs to be flipped to the second support platform 12 for processing, the flipping mechanism 31 flips to the first support platform 11. The clamping drive unit 3221 drives the two grippers 3222 to face each other and approach the side wall of the brake disc to clamp the brake disc. At this time, the flipping mechanism 32 can flip the brake disc to the second support platform 12.

[0022] Preferably, the clamping drive unit 3221 includes a clamping drive member 32211 and a clamping push member 32212. The gripper 3222 includes a gripper body 32221 and a sliding assembly 32222. The sliding assembly 32222 is arranged along the length direction of the mounting plate 321. The gripper body 32221 is mounted on the sliding assembly 32222. The gripper body 32221 has an arc-shaped guide hole 322211. The arc-shaped guide holes 322211 of the two sets of grippers 32221 are arranged facing each other. The driving end of the clamping drive member 32211 passes through the flip shaft 312 and the mounting plate 321 and protrudes outside the mounting plate 321, and is located between the two sets of grippers 3222. The clamping push member 32212 has guide wheels 322121 at both ends. The guide wheels 322121 are slidably connected to the arc-shaped guide holes 322211. In this example, the clamping drive component 32211 uses a linear cylinder, and the sliding assembly 32222 consists of a slide rail and a slider. Understandably, driven by the clamping drive component 32211, the clamping push component 32212 moves linearly. During this process, the guide wheels 322121 at both ends also move linearly. Since the arc-shaped guide opening 322211 is slidably connected to the guide wheel 322121, as the guide wheel 322121 moves, with the bending of the arc-shaped guide hole 322211, the two sets of claws 32221 move towards each other along the sliding assembly 32222, thereby clamping the brake disc and achieving synchronous clamping of the two main bodies 32221, ensuring the stability of the brake disc's rotation.

[0023] Preferably, the claw body 32221 includes a connecting section 322212 and a clamping section 322213. The connecting section 322212 is connected to the sliding assembly 32222. The connecting section 322212 includes two parallel connecting plates arranged along the Z-axis direction. An arc-shaped guide hole 322211 passes through the two connecting plates. The clamping and pushing assembly 32212 is located between the two connecting plates, and guide wheels 322121 are provided on the upper and lower surfaces of both ends. The two sets of guide wheels 322121 at each end are slidably disposed between the corresponding arc-shaped guide holes 322211. In this way, when the clamping and pushing assembly 32212 moves, its upper and lower guide wheels 322121 are restricted by the two connecting plates to prevent them from shifting or jumping in the Z-axis direction, further ensuring the stability of the brake disc flipping.

[0024] Preferably, the clamping section 322213 is provided with two sets of clamping rollers 3222131, which are arranged along the length of the inner wall of the clamping section 322213, and the clamping rollers 3222131 of the two sets of claw bodies 32221 are arranged facing each other. A clamping space is formed between the clamping rollers 3222131 of the two sets of claw bodies 32221 to clamp the brake disc. At the same time, the surface of the clamping rollers 3222131 can rotate to prevent scratching the brake disc during clamping.

[0025] Preferably, the end surface of the roller mechanism 21 away from the machine base 1 is also provided with a limiting block 212, and the limiting block 212 has an arc-shaped groove 2121 on the side facing the machine base 1. When the brake disc slides to one end of the roller mechanism 21 along with the roller mechanism 21, it is exactly located in the arc-shaped groove 2121 to prevent it from falling off due to radial displacement.

[0026] Preferably, the surface of the second support platform 12 is provided with a plurality of support blocks 121 and a central positioning block 122, with the plurality of support blocks 121 arranged circumferentially around the central positioning block 122. In this example, three support blocks 121 are used, distributed in an equilateral triangle around the central positioning block 122. In specific implementation, the support blocks 121 are used to support the brake disc, and the central positioning block 122 is used to support the brake disc hub and position the central mounting hole of the brake disc to ensure the consistency of the position after the brake disc is flipped.

[0027] In summary, this example demonstrates how the integrated design of sampling and flipping is achieved through the coordination of the machine, sampling device, and flipping device. This not only effectively reduces the equipment footprint but also greatly simplifies the sampling process, improving production continuity and efficiency.

[0028] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A brake disc flipping and sampling inspection integrated device, characterized in that, include: The machine tool includes a first support platform and a second support platform arranged adjacent to each other along the Y-axis direction; The first support platform has multiple sets of lifting mechanisms, which are arranged along the X direction on the first support platform; A sampling inspection device is provided on the first support platform and extends out of the first support platform along the X-axis direction. The height of the end of the device closer to the first support platform is higher than the height of the end of the device farther away from the first support platform. The sampling inspection device includes a roller mechanism, which has multiple sets of rollers and multiple sets of lifting mechanisms are arranged sequentially between the multiple sets of roller mechanisms. The flipping device has one end located between the first support platform and the second support platform, and the other end can be flipped around the X-axis onto the first support platform or the second support platform.

2. The integrated brake disc flipping and sampling inspection device according to claim 1, characterized in that, The flipping device includes a flipping drive mechanism and a flipping mechanism. The flipping drive mechanism is located between the first support platform and the second support platform along the X direction. The flipping mechanism is tractively connected to the flipping drive mechanism. The flipping drive mechanism drives the flipping mechanism to flip onto the first support platform or the second support platform.

3. The integrated brake disc flipping and sampling inspection device according to claim 2, characterized in that, The flipping drive mechanism includes a flipping drive unit, a flipping shaft, and two sets of bearing seats. The two sets of bearing seats are arranged on both sides of the machine base along the X-axis direction. The flipping shaft is rotatably connected to the two sets of bearing seats. The flipping drive unit is located below one set of bearing seats and is connected to the flipping shaft. The flipping mechanism is mounted on the flipping shaft.

4. The integrated brake disc flipping and sampling inspection device according to claim 3, characterized in that, The flipping mechanism includes a mounting plate and a clamping mechanism. The mounting plate is fixed to the flipping shaft. The clamping mechanism includes a clamping drive and two jaws. The clamping drive is located on the side of the flipping shaft facing away from the mounting plate and is fixed to the mounting plate. Its drive end passes through the flipping shaft and the mounting plate in sequence and protrudes outside the mounting plate. The two jaws are induced to be connected to the clamping drive.

5. The integrated brake disc flipping and sampling inspection device according to claim 4, characterized in that, The clamping drive unit includes a clamping drive component and a clamping push component. The gripper includes a gripper body and a sliding assembly. The sliding assembly is arranged along the length direction of the mounting plate. The gripper body is mounted on the sliding assembly. The gripper body has an arc-shaped guide hole. The arc-shaped guide holes of the two sets of grippers are arranged facing each other. The driving end of the clamping drive component passes through the flip shaft and the mounting plate and protrudes outside the mounting plate, and is located between the two sets of grippers. The clamping push component has guide wheels at both ends. The guide wheels are slidably connected to the arc-shaped guide holes.

6. The integrated brake disc flipping and sampling inspection device according to claim 5, characterized in that, The claw body includes a connecting section and a clamping section. The connecting section is connected to the sliding component. The connecting section includes two parallel connecting plates arranged along the Z-axis. The arc-shaped guide hole passes through the two connecting plates. The clamping and pushing component is located between the two connecting plates, and guide wheels are provided on the upper and lower surfaces of one end. The two sets of guide wheels at each end are slidably disposed between the corresponding arc-shaped guide holes.

7. The integrated brake disc flipping and sampling inspection device according to claim 1, characterized in that, The lifting mechanism includes a lifting drive assembly, a lifting plate, and multiple sets of lifting supports. The lifting drive assembly is located inside the first support platform, the lifting plate is located below the sampling device, and the multiple sets of lifting supports are arranged along the X-axis and set along the Y-axis, respectively located between multiple sets of rollers.

8. The integrated brake disc flipping and sampling inspection device according to claim 1, characterized in that, The roller mechanism is further provided with a limiting block on the end surface away from the machine platform, and the limiting block has an arc-shaped groove on the side facing the machine platform.

9. The integrated brake disc flipping and sampling inspection device according to claim 6, characterized in that, The clamping section is provided with two sets of clamping rollers, which are arranged along the length of the inner wall of the clamping section, and the clamping rollers of the two sets of claws are arranged facing each other.

10. The integrated brake disc flipping and sampling inspection device according to claim 1, characterized in that, The second support platform surface is provided with multiple support blocks and a central positioning block, with the multiple support blocks arranged circumferentially around the central positioning block.

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