A disc feeder with a feeding seal structure

CN224798063UActive Publication Date: 2026-09-25GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202522373797.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-09-25
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

这种圆盘给料机在实际使用时存在以下缺点:1.现有圆盘给料机可以通过控制下料套筒和圆盘的间距来控制给料量,对于粘性较大的物料,下料套筒有堵塞的风险,并且下料套筒内的物料直接压覆于圆盘上,导致圆盘需额外承载料仓物料重量,从而加剧轴承等传动部件的磨损,缩短设备使用寿命;2.现有圆盘给料机仅支持连续出料模式,无法满足间歇供料需求,在对供料节奏有特殊要求的生产场景中适用性受限;3现有圆盘给料机的加料结构采用敞开式设计,存在物料易洒落、物料易受污染、粉尘飞扬严重的问题

Benefits of technology

[0010]本实用新型的有益效果是:本实用新型利用壳体结合盖板和进料管,构成加料密封结构,避免出现物料洒落污染、粉尘飞扬的问题;防堵送料机构利用转盘带动螺旋叶片输送进料管中的物料,以此避免进料管堵塞,通过底板承载料仓物料,可以减轻转盘的负载,以此延长设备的使用寿命;刮料机构可以在间歇供料和连续供料间进行切换,以此满足不同的生产需求,因而更具实用性。

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Abstract

The utility model discloses a disc feeder with the sealing structure of feeding, include: base, the casing is set up on the base, and the cover board on its top is provided with the feed pipe, and one side of bottom is provided with the discharge pipe, prevent the pay -off mechanism of blocking, set up in the feed pipe, the material mechanism is set up in the casing, wherein, the material mechanism, including: the material board, horizontal setting is in the casing bottom, and one end is articulated with the casing lateral wall, and the other end corresponds with the discharge pipe position. The utility model utilizes the casing to combine the cover board and feed pipe, constitutes the sealing structure of feeding, avoids appearing the problem that material splashes and pollutes, dust flies, prevents the pay -off mechanism of blocking and utilizes the carousel to drive the material of spiral blade conveying feed pipe in, to avoid the feed pipe block, can alleviate the load of carousel through the bottom plate and carries the material of bunker, to this extends the service life of equipment, the material mechanism can switch among intermittent feeding and continuous feeding, to this satisfies different production demand, and thus is more practical.
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Description

Technical Field

[0001] This utility model relates to the field of disc feeder technology, and in particular to a disc feeder with a feeding sealing structure. Background Technology

[0002] A disc feeder is a common feeding device used at the bottom of silos, and is widely used in metallurgy, coal, chemical, building materials, and grain industries. The disc feeder uses a motor to drive a disc to rotate at a constant speed. Material falls from the silo onto the disc through a discharge sleeve. As the disc rotates, the material is carried to a scraper plate, where it is scraped off and conveyed to the next piece of equipment. The following disadvantages exist in the actual use of this type of disc feeder: 1. Existing disc feeders can control the feeding amount by controlling the distance between the feeding sleeve and the disc. For highly viscous materials, there is a risk of blockage in the feeding sleeve. Furthermore, the material inside the feeding sleeve directly presses onto the disc, causing the disc to bear the additional weight of the material in the hopper, thereby aggravating the wear of transmission components such as bearings and shortening the service life of the equipment; 2. Existing disc feeders only support continuous discharge mode and cannot meet the needs of intermittent feeding, limiting their applicability in production scenarios with special requirements for feeding rhythm; 3. The feeding structure of existing disc feeders adopts an open design, which has the problems of easy material spillage, easy material contamination, and serious dust flying. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a disc feeder with a feeding and sealing structure.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: A disc feeder with a feeding sealing structure includes: Base; The shell is mounted on the base, with a feed pipe on the top cover and a discharge pipe on one side of the bottom. The anti-blocking feeding mechanism is installed inside the feed pipe; The scraping mechanism is located inside the housing; The scraping mechanism includes: The scraper is horizontally set at the bottom of the housing, with one end hinged to the side wall of the housing and the other end corresponding to the position of the discharge pipe; A drive component that can switch between continuous and intermittent operation, with its actuator connected to a scraper.

[0005] The scraper is hinged to the side wall of the housing via a hinge.

[0006] The anti-blocking feeding mechanism includes: The second rotating shaft is set vertically, and its outer wall is provided with helical blades; A vertically positioned first guide rod is fitted and installed at the bottom of the second rotating shaft; The base plate is mounted on the outer wall of the second rotating shaft via a connecting bracket and a retaining ring, and is located below the spiral blades; A rotation drive assembly is housed within the housing, and its rotation output portion is connected to the first guide rod.

[0007] The rotation drive assembly includes: The turntable is horizontally set inside the housing, and its center is connected to the bottom of the first guide rod. The motor is installed inside the base, and a first gear is installed on its output shaft; The first rotating shaft is vertically installed inside the base, and its top is connected to the turntable. A second gear is installed on it, and the second gear meshes with the first gear.

[0008] The drive component, which allows switching between continuous and intermittent operations, includes: A knob screw is mounted on the cover plate, with its screw portion vertically passing through the cover plate and located inside the housing. The second guide rod is vertically installed inside the housing and parallel to one side of the knob screw; The mounting base is connected to the knob screw through a threaded hole, and the guide hole on it is fitted onto the second guide rod. The connecting ring is fitted onto the mounting base, and a spring is installed at its bottom so that the connecting ring can automatically return to its original position after rotation. An arc-shaped limiting slot is provided on the connecting ring and fitted onto the second guide rod, thereby limiting the rotation range of the connecting ring; The first connecting rod is set horizontally, with one end connected to the side wall of the connecting ring and the other end connected to the top of the second connecting rod set vertically. The slider is slidably mounted on the scraper plate, and one side of it is rotatably connected to the second connecting rod. The fixing rod is vertically set on the turntable; The top block is set at the top of the fixing rod.

[0009] An elastic plate is provided on one end of the scraper blade corresponding to the inner wall of the shell.

[0010] The beneficial effects of this utility model are as follows: This utility model utilizes the shell combined with the cover plate and the feed pipe to form a feeding and sealing structure, avoiding the problems of material spillage and pollution, and dust flying; the anti-blockage feeding mechanism uses a turntable to drive the spiral blades to transport the material in the feed pipe, thereby avoiding the feed pipe from being blocked; the bottom plate supports the material in the hopper, which can reduce the load on the turntable and thus extend the service life of the equipment; the scraping mechanism can switch between intermittent feeding and continuous feeding to meet different production needs, thus making it more practical. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 for Figure 2 Enlarged view of the structure of region A in the middle; Figure 4 for Figure 2 Enlarged view of the structure of region B in the middle; Figure 5 for Figure 2 Enlarged view of the structure of region C in the middle; Figure 6 This is a three-dimensional structural diagram of the mounting base of this utility model; Figure 7 This is a three-dimensional structural diagram of the connecting ring of this utility model; Figure 8 This is a three-dimensional structural diagram of the shell of this utility model.

[0012] In the diagram: 1. Base; 11. Motor; 12. First gear; 13. Second gear; 14. First shaft; 15. Turntable; 2. Housing; 21. Discharge pipe; 22. Cover plate; 23. Feed pipe; 3. Anti-blocking feeding mechanism; 31. First guide rod; 32. Second shaft; 33. Retaining ring; 34. Base plate; 35. Spiral blade; 36. Connecting frame; 4. Scraping mechanism; 41. Knob screw; 42. Mounting base; 43. Threaded hole; 44. Guide hole; 45. Second guide rod; 46. Connecting ring; 47. Limiting slot; 48. Spring; 49. First connecting rod; 410. Second connecting rod; 411. Slider; 412. Scraper plate; 413. Hinge; 414. Elastic plate; 415. Fixing rod; 416. Top block. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0014] like Figure 1 and Figure 2As shown, a disc feeder with a feeding and sealing structure includes: a base 1; a housing 2, disposed on the base 1, with a feed pipe 23 disposed on a cover plate 22 at the top and a discharge pipe 21 disposed on one side of the bottom; an anti-blocking feeding mechanism 3 disposed inside the feed pipe 23; and a scraping mechanism 4 disposed inside the housing 2. The scraping mechanism 4 includes: a scraper plate 412, horizontally disposed at the bottom of the housing 2, with one end hinged to the side wall of the housing 2 and the other end corresponding to the position of the discharge pipe 21; and a pushing component that can switch between continuous and intermittent operation, with its actuating end connected to the scraper plate 412.

[0015] like Figure 2 As shown, the scraper 412 is hinged to the side wall of the housing 2 via a hinge 413.

[0016] like Figure 2 and Figure 3 As shown, the anti-blocking feeding mechanism 3 includes: a vertically arranged second rotating shaft 32 with a spiral blade 35 on its outer wall; a vertically arranged first guide rod 31, which is installed at the bottom of the second rotating shaft 32; a base plate 34, which is installed on the outer wall of the second rotating shaft 32 through a connecting frame 36 and a retaining ring 33, and is located below the spiral blade 35; and a rotation drive assembly, which is installed inside the housing 2, and whose rotation output part is connected to the first guide rod 31.

[0017] like Figure 2 As shown, the rotation drive assembly includes: a turntable 15, horizontally disposed within the housing 2, with its center connected to the bottom of the first guide rod 31; a motor 11, disposed within the base 1, with a first gear 12 disposed on its output shaft; and a first rotating shaft 14, vertically disposed within the base 1, with its top connected to the turntable 15, and a second gear 13 disposed thereon, the second gear 13 meshing with the first gear 12.

[0018] like Figure 2 and Figures 4 to 8As shown, the push assembly that allows switching between continuous and intermittent operation includes: a knob screw 41, mounted on a cover plate 22, with its screw portion vertically passing through the cover plate 22 and disposed within a housing 2; a second guide rod 45, vertically disposed within the housing 2 and parallel to one side of the knob screw 41; a mounting base 42, which is connected to the knob screw 41 via a threaded hole 43, and a guide hole 44 on the mounting base 42 is fitted onto the second guide rod 45; and a connecting ring 46, fitted onto the mounting base 42, with a spring 48 mounted at its bottom, causing the connecting ring to... 46 can automatically reset after rotation; the arc-shaped limiting slot 47 is set on the connecting ring 46 and fitted on the second guide rod 45, so that the rotation range of the connecting ring 46 is limited; the horizontally set first connecting rod 49 has one end connected to the side wall of the connecting ring 46 and the other end connected to the top of the vertically set second connecting rod 410; the slider 411 is slidably mounted on the scraper plate 412, and one side of it is rotatably connected to the second connecting rod 410; the fixed rod 415 is vertically set on the turntable 15; the top block 416 is set on the top of the fixed rod 415.

[0019] like Figure 2 As shown, an elastic plate 414 is provided on one end of the scraper 412 corresponding to the inner wall of the housing 2.

[0020] Specifically, a housing 2 is fixedly connected to the base 1, a cover plate 22 is fixedly connected to the housing 2, and a feed pipe 23 is fixedly connected to the cover plate 22. A turntable 15 is sleeved inside the housing 2. The anti-blocking feeding mechanism 3 includes a first guide rod 31, which is fixedly connected to the turntable 15. A second rotating shaft 32 is provided on the first guide rod 31, and a base plate 34 is fixedly connected to the second rotating shaft 32. The base plate 34 is located at the bottom end of the feed pipe 23. A spiral blade 35 is fixedly connected to the second rotating shaft 32 and is located inside the feed pipe 23. The housing 2, cover plate 22, and feed pipe 23 constitute a feeding and sealing structure. The rotating turntable 15 can drive the first guide rod 31, which in turn drives the second rotating shaft 32. The spiral blade 35 on the second rotating shaft 32... The spiral blade 35 rotates accordingly, assisting in conveying the material in the feed pipe 23 and preventing blockage. A motor 11 is fixedly connected to the base 1, and a first gear 12 is fixedly connected to the output end of the motor 11. A second gear 13 is meshed with the first gear 12, and a first rotating shaft 14 is fixedly connected to the second gear 13. The first rotating shaft 14 is rotatably connected to the base 1, passes through the housing 2, and is fixedly connected to the turntable 15. The motor 11 drives the second gear 13 via the first gear 12, and the second gear 13 drives the turntable 15 via the first rotating shaft 14. A knob screw 41 is rotatably mounted on the cover plate 22, and a mounting base 42 is threaded onto the knob screw 41. A second guide rod 45 is slidably connected to the mounting base 42. The second guide rod 45 is fixedly connected to the cover plate 22. A connecting ring 46 is fitted on the mounting base 42, and a first connecting rod 49 is fixedly connected to the connecting ring 46. A fixing rod 415 is fixedly connected to the turntable 15. One end of the first connecting rod 49 is fixedly connected to a second connecting rod 410. A slider 411 is connected to the second connecting rod 410 and is slidably connected to the scraper plate 412. A knob screw 41 is used to drive the mounting base 42 to slide up and down along the second guide rod 45. The first connecting rod 49 is used to drive the slider 411 via the second connecting rod 410. The slider 411 is used to drive one end of the scraper plate 412 to move towards the discharge pipe 21. The fixing rod 415 is used to install the top block 416, and the top block 416 is used to push the first connecting rod 49. A corresponding knob screw is installed on the mounting base 42. A threaded hole 43 is provided at the position of rod 41. A guide hole 44 is provided on the mounting base 42 at the position corresponding to the second guide rod 45, and the second guide rod 45 is sleeved in the guide hole 44. A limiting slot 47 is provided on the connecting ring 46 at the position corresponding to the second guide rod 45, and the second guide rod 45 is sleeved in the limiting slot 47. The threaded hole 43 is used to realize the threaded connection between the mounting base 42 and the knob screw 41. The limiting slot 47 and the guide hole 44 are used to accommodate the second guide rod 45. The limiting slot 47, together with the second guide rod 45, can limit the rotation range of the connecting ring 46. A spring 48 is fixedly connected to the mounting base 42, and the other end of the spring 48 is fixedly connected to the connecting ring 46. The spring 48 is used to provide a restoring force for the connecting ring 46.A hinge 413 is fixedly connected to one end of the scraper 412, and the hinge 413 is fixedly connected inside the housing 2. An elastic plate 414 is fixedly connected to the other end of the scraper 412. The hinge 413 is used to achieve a hinged connection between the scraper 412 and the housing 2, and the elastic plate 414 is used to conform to the inner wall of the housing 2, preventing material from entering the gap between the scraper 412 and the housing 2. A discharge pipe 21 is fixedly connected to the lower surface of the housing 2, and the input end of the discharge pipe 21 is located on one side of the scraper 412. The discharge pipe 21 is used to discharge material from the housing 2.

[0021] Working principle: When using this utility model, the feed pipe 23 is connected to the output end of the hopper. The material in the hopper enters the feed pipe 23. If intermittent feeding is required, the knob screw 41 can be rotated. The knob screw 41 drives the mounting seat 42 through the threaded hole 43. The mounting seat 42 moves upward along the second guide rod 45 through the guide hole 44. The mounting seat 42 drives the connecting ring 46, and the first connecting rod 49 on the connecting ring 46 also moves accordingly. When the mounting seat 42 moves upward to the limit position, the first connecting rod 49... When the top block 416 is at the same height, the intermittent feeding mode is switched, and the motor 11 on the base 1 is started. The motor 11 drives the second gear 13 via the first gear 12. The second gear 13 drives the turntable 15 via the first rotating shaft 14. The turntable 15 drives the second rotating shaft 32 via the first guide rod 31. The spiral blades 35 on the second rotating shaft 32 rotate accordingly to assist in conveying the material in the feed pipe 23 and prevent the feed pipe 23 from being blocked. The turntable 15 drives the top block 416 via the fixing rod 415. During the movement of the top block 416, it pushes the first connecting rod 49. The connecting ring 46 at one end of the first connecting rod 49 deflects on the mounting base 42, causing the spring 48 to twist and deform. The other end of the first connecting rod 49 drives the slider 411 via the second connecting rod 410. The slider 411 drives the scraper 412, which deflects. The elastic plate 414 on the scraper contacts the inner wall of the housing 2, thereby preventing the material on the turntable 15 from entering the gap between the scraper 412 and the housing 2. When the top block 416 disengages... After the first connecting rod 49, the connecting ring 46 is reset under the action of the spring 48 until the limiting slot 47 is blocked by the second guide rod 45. At this time, the connecting ring 46 returns to its initial position. During the reset process of the connecting ring 46, the first connecting rod 49 drives the second connecting rod 410, the second connecting rod 410 drives the slider 411, and the slider 411 drives the scraper 412 to reset, so that the elastic plate 414 is separated from the inner wall of the housing 2, and the material can re-enter the gap between the scraper 412 and the housing 2.

[0022] To switch to continuous feeding mode, the knob screw 41 can be turned in the opposite direction, causing the mounting base 42 to move down to its limit position. At this time, the height of the first connecting rod 49 is lower than that of the top block 416, so the top block 416 cannot push the first connecting rod 49, so that the scraper 412 is in the normally open state, and the material can continuously enter the gap between the scraper 412 and the housing 2. The discharge pipe 21 is used to discharge the material from the housing 2, the cover plate 22 is used to close the top of the housing 2, and the hinge 413 is used to realize the hinge between the scraper 412 and the housing 2.

[0023] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A disc feeder with a feeding and sealing structure, characterized in that, include: Base (1); The shell (2) is set on the base (1), and the top cover plate (22) is provided with a feed pipe (23) and the bottom side is provided with a discharge pipe (21). The anti-blocking feeding mechanism (3) is installed inside the feed pipe (23); The scraping mechanism (4) is installed inside the housing (2); The scraping mechanism (4) includes: The scraper (412) is horizontally set at the bottom of the housing (2), with one end hinged to the side wall of the housing (2) and the other end corresponding to the position of the discharge pipe (21); A drive component that can switch between continuous and intermittent operation has its actuator connected to a scraper (412).

2. A disc feeder with a feeding and sealing structure according to claim 1, characterized in that, The scraper (412) is hinged to the side wall of the housing (2) via a hinge (413).

3. A disc feeder with a feeding and sealing structure according to claim 1, characterized in that, The anti-blocking feeding mechanism (3) includes: A vertically arranged second rotating shaft (32) has spiral blades (35) on its outer wall. A vertically positioned first guide rod (31) is fitted and installed at the bottom of the second rotating shaft (32); The base plate (34) is mounted on the outer wall of the second rotating shaft (32) via the connecting bracket (36) and the retaining ring (33), and is located below the spiral blade (35); The rotation drive assembly is located inside the housing (2), and its rotation output part is connected to the first guide rod (31).

4. A disc feeder with a feeding and sealing structure according to claim 3, characterized in that, The rotation drive assembly includes: The turntable (15) is horizontally set inside the housing (2), and its center position is connected to the bottom of the first guide rod (31); The motor (11) is installed inside the base (1), and a first gear (12) is installed on its output shaft. The first rotating shaft (14) is vertically installed inside the base (1), and its top is connected to the turntable (15). A second gear (13) is installed on it, and the second gear (13) meshes with the first gear (12).

5. A disc feeder with a feeding and sealing structure according to claim 4, characterized in that, The drive component, which allows switching between continuous and intermittent operations, includes: A knob screw (41) is mounted on a cover plate (22), with its screw portion passing vertically through the cover plate (22) and mounted inside the housing (2); The second guide rod (45) is vertically installed inside the housing (2) and parallel to one side of the knob screw (41); Mounting base (42), which is connected to knob screw (41) through threaded hole (43) thereon, and guide hole (44) thereon is fitted onto second guide rod (45); The connecting ring (46) is fitted onto the mounting base (42), and a spring (48) is installed at its bottom so that the connecting ring (46) can automatically reset after rotation; An arc-shaped limiting slot (47) is provided on the connecting ring (46) and fitted on the second guide rod (45), thereby limiting the rotation range of the connecting ring (46); The first connecting rod (49) is set horizontally, with one end connected to the side wall of the connecting ring (46) and the other end connected to the top of the second connecting rod (410) set vertically; The slider (411) is slidably mounted on the scraper (412), and one side of it is rotatably connected to the second connecting rod (410); A fixed rod (415) is vertically mounted on the turntable (15); The top block (416) is set on top of the fixing rod (415).

6. A disc feeder with a feeding sealing structure according to claim 5, characterized in that, An elastic plate (414) is provided on one end of the scraper (412) corresponding to the inner wall of the shell (2).