A cylinder device for avoiding paper dust

CN224798097UActive Publication Date: 2026-09-25GUANGZHOU WANGLAOJI PHARM CO LTD
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Patent Information

Application Number
CN202522330268.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-03
Publication Date
2026-09-25
Estimated Expiration
2035-11-03

AI Technical Summary

Technical Problem

[0002]在现有无菌包装生产线上,包材通常经由转向滚筒导向传输,现有滚筒多为全圆柱面结构,其滚轮面与整个包材宽度均接触,而包材边缘在裁切、成型过程中容易残留纸屑,这些纸屑在与滚筒表面接触摩擦时会进一步脱落并堆积,从而导致纸屑污染无菌仓等无菌系统,影响生产环境洁净度,因此需要解决现有滚筒结构容易与包材边缘摩擦产生纸屑、造成无菌系统污染的问题

Benefits of technology

本实用新型通过设置有滚筒本体和纸张件,其中,滚筒本体包括转动滚筒以及设置在套设固定在转动滚筒外侧壁上的包覆层;纸张件的宽度大于包覆层的长度;当纸张件通过滚筒本体进行运输时,纸张件的中部与包覆层接触,纸张件相对的两侧处于悬空状态,当纸张件通过滚筒本体进行运输时,纸张件的中部与包覆层接触,而纸张件相对的两侧处于悬空状态。使得纸张件边缘区域不与滚筒表面接触,从而避免了边缘摩擦产生纸屑。滚筒本体通过转动来驱动纸张件运动,包覆层提供了适当的摩擦力以确保纸张件稳定传输。纸张件中部与包覆层的接触面积足以支撑纸张件的重量并提供传输动力,同时悬空的两侧边缘有效避免了纸屑产生。

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Abstract

The utility model provides a kind of roller device to avoid paper scrap generation, it is related to transport instrument technical field, comprising: roller body and paper piece, wherein, roller body includes rotating roller and is set on the cladding layer of fixed in rotating roller outer lateral wall;The width of paper piece is greater than the length of cladding layer;When paper piece is transported by roller body, the middle part of paper piece is in contact with cladding layer, and the opposite sides of paper piece are in the state of suspension.
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Description

Technical Field

[0001] This utility model relates to the field of transportation equipment technology, and in particular to a roller device for avoiding the generation of paper scraps. Background Technology

[0002] In existing aseptic packaging production lines, packaging materials are usually guided and transported by steering rollers. Most existing rollers have a fully cylindrical structure, and their roller surfaces are in contact with the entire width of the packaging material. However, paper scraps are easily left behind at the edges of the packaging material during the cutting and forming process. These paper scraps will further fall off and accumulate when they come into contact with and rub against the roller surface, resulting in paper scraps contaminating the aseptic system such as the aseptic silo and affecting the cleanliness of the production environment. Therefore, it is necessary to solve the problem that the existing roller structure is prone to generating paper scraps by rubbing against the edges of the packaging material, causing contamination of the aseptic system. Utility Model Content

[0003] The purpose of this utility model is to address the defects and shortcomings of the existing technology by providing a roller device that avoids paper scraps, thereby solving at least one of the aforementioned technical problems. It has the advantages of maintaining the roller's guiding function while avoiding contact with the edges of the packaging material to reduce paper scraps, thus providing a better customer experience.

[0004] To achieve the above objectives, this utility model provides a roller device for avoiding paper scraps, comprising: The roller body includes a rotating roller and a covering layer disposed on the outer side wall of the rotating roller; A paper component, wherein the width of the paper component is greater than the length of the covering layer; When the paper is transported through the roller body, the middle part of the paper is in contact with the covering layer, and the opposite sides of the paper are suspended in the air.

[0005] Optionally, the width of the paper piece is 10 mm greater than the length of the covering layer, and the distance between the two sides of the paper piece and the covering layer is 5 mm.

[0006] Optionally, the covering layer is made of rubber material.

[0007] Optionally, the drum body includes a connecting shaft integrally formed with both sides of the rotating drum, the connecting shaft and a bearing housing, and the bearing housing is provided with a bearing whose inner ring is connected to the connecting shaft.

[0008] Optionally, a drive motor is included, and one end of the connecting shaft is connected to the drive end of the drive motor.

[0009] Optionally, the roller body includes at least an active roller, a first passive roller, and a second passive roller, with the active roller disposed between the first passive roller and the second passive roller, and the active roller being connected to the drive end of a drive motor.

[0010] Optionally, the device includes a housing with an accommodating space inside, and the roller body is disposed within the accommodating space.

[0011] Optionally, the top of the housing is provided with a window, and the window is covered by a movable cover plate, which is rotatably connected to the window.

[0012] Optionally, the top of the movable cover is provided with a handle for easy gripping and rotating the movable cover.

[0013] Optionally, the bearing housing is disposed on the inner sidewall of the housing.

[0014] Compared with the prior art, the advantages of this application are: This invention comprises a roller body and a paper component. The roller body includes a rotating roller and a covering layer fixed to the outer wall of the rotating roller. The width of the paper component is greater than the length of the covering layer. When the paper component is transported through the roller body, the middle of the paper component contacts the covering layer, while the opposite sides of the paper component are suspended. This prevents the edges of the paper component from contacting the roller surface, thus avoiding edge friction and paper scraps. The roller body drives the paper component by rotating, and the covering layer provides appropriate friction to ensure stable transport of the paper component. The contact area between the middle of the paper component and the covering layer is sufficient to support the weight of the paper component and provide transport power, while the suspended edges effectively prevent paper scraps from being generated. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0016] Figure 1 This is an isometric schematic diagram of an embodiment of the present utility model; Explanation of reference numerals in the attached figures: 100. Drum body; 101. Rotating drum; 102. Covering layer; 103. Connecting shaft; 104. Bearing housing; 200. Drive motor; 300. Driven roller; 310. First driven roller; 320. Second driven roller; 400. Housing; 401. Accommodating space; 402. Movable cover; 403. Handle; 500. Sterile Warehouse. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] It should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," "back," "side," and "circumferential" used in this utility model to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used to distinguish multiple parts or structures with the same or similar structures, and do not indicate any special limitation on the arrangement order or connection relationship.

[0019] Please refer to Figure 1This utility model provides a roller device to avoid paper scraps, comprising: a roller body 100 and a paper piece, wherein the roller body 100 includes a rotating roller 101 and a covering layer 102 disposed on the outer wall of the rotating roller 101; the width of the paper piece is greater than the length of the covering layer 102; when the paper piece is transported through the roller body 100, the middle part of the paper piece contacts the covering layer 102, and the opposite sides of the paper piece are suspended. Further, the roller body 100 includes a rotating roller 101 and a covering layer 102 disposed on the outer wall of the rotating roller 101, specifically a metal roller can be used as the rotating roller 101 with a rubber layer wrapped around its surface. The width of the paper piece is greater than the length of the covering layer 102, specifically a covering material width that is at least 10 mm longer than the covering layer 102, and the suspension of the paper piece on both sides avoids contact and friction between the edges and the roller. When a sheet of paper is transported through the roller body 100, the middle of the sheet contacts the covering layer 102, while the opposite sides of the sheet are suspended. This prevents the edges of the sheet from contacting the roller surface, thus avoiding edge friction and paper scraps. The roller body 100 rotates to drive the sheet, and the covering layer 102 provides appropriate friction to ensure stable transport of the sheet. The contact area between the middle of the sheet and the covering layer 102 is sufficient to support the weight of the sheet and provide transport power, while the suspended edges effectively prevent paper scraps from forming.

[0020] In this embodiment, the width of the paper piece is 10 mm greater than the length of the covering layer 102, and the distance between the two sides of the paper piece and the covering layer 102 is 5 mm. Further, the length of the covering layer 102 is 10 mm less than the width of the paper piece, forming a 5 mm gap on each side. This dimensional relationship ensures that the length of the suspended portion is limited within a specific range by maintaining a fixed distance between the two ends of the covering layer 102 and the edge of the paper. The friction generated when the rubber covering layer 102 contacts the center of the paper effectively suppresses lateral paper shift, while the symmetrical distribution of the gaps on both sides maintains the force balance of the paper during transport.

[0021] In this embodiment, the covering layer 102 is made of rubber material. Furthermore, the rubber material has elastic deformation capability, which reduces friction with the paper through its own deformation. The covering layer 102 is fixedly connected to the outer wall of the rotating roller 101 to ensure stability during rotation. Specifically, when the paper is transported through the roller body 100, the rubber covering layer 102 contacts the center of the paper, using the elastic deformation of the rubber to absorb contact stress, reduce the coefficient of friction, and reduce paper scraps. The rubber material rotates with the rotating roller 101, forming a buffer interface between its surface and the paper, avoiding edge wear caused by hard contact.

[0022] In this embodiment, the roller body 100 includes a connecting shaft 103 integrally formed with both sides of the rotating roller 101. The connecting shaft 103 and the bearing housing 104 are connected. The bearing housing 104 is provided with a bearing whose inner ring is connected to the connecting shaft 103. Furthermore, the connecting shaft 103 is formed on both sides of the rotating roller 101 through an integral forming process, eliminating the assembly gap that may be generated by the split connection. The connecting shaft 103 is embedded in the bearing inner ring in the bearing housing 104, and the rotational support is achieved through the fixed cooperation between the bearing inner ring and the connecting shaft 103. The bearing housing 104 serves as a load-bearing structure, restricting the rotational movement of the rotating roller 101 within the axial range.

[0023] In this embodiment, a drive motor 200 is included. One end of the connecting shaft 103 is connected to the drive end of the drive motor 200. Further, the drive motor 200 is fixedly connected to one end of the connecting shaft 103 via a coupling or a transmission belt, and the drive end outputs rotational power. The other end of the connecting shaft 103 is fixed to the inner ring of the bearing in the bearing housing 104. Specifically, after the drive motor 200 starts, the rotational torque output from the drive end is transmitted to the rotating drum 101 through the connecting shaft 103, causing the covering layer 102 to rotate synchronously. The contact area between the middle of the paper and the covering layer 102 moves with the direction of drum rotation under the action of friction, while the suspended areas on both sides avoid paper scraps falling off due to the lack of contact friction. The constant speed control of the drive motor 200 ensures uniform paper transport speed and reduces sliding friction between the covering layer 102 and the paper caused by speed fluctuations.

[0024] In this embodiment, the roller body 100 includes at least an active roller 300, a first passive roller 310, and a second passive roller 320. The active roller 300 is disposed between the first passive roller 310 and the second passive roller 320. The active roller 300 is connected to the drive end of the drive motor 200. Further, the active roller 300 is configured as the power output core. The drive end of the drive motor 200 is rigidly connected to the connecting shaft 103 of the active roller 300 through a coupling or gear set. The covering layer 102 forms a continuous contact surface on the surfaces of the three rollers. During the transmission process, the paper passes through the first passive roller 310, the active roller 300, and the second passive roller 320 in sequence.

[0025] Specifically, after the drive motor 200 starts, the power drives the active roller 300 to rotate via the connecting shaft 103. The first passive roller 310 and the second passive roller 320 rotate passively under the influence of the paper. The central region of the paper comes into contact with the covering layer 102 of the active roller 300.

[0026] In this embodiment, a housing 400 is included, within which a receiving space 401 is provided. The roller body 100 is disposed within the receiving space 401. The housing 400 isolates the roller body 100 from the external environment through the receiving space 401, forming a physical barrier. Furthermore, a collection device can be provided below the roller, allowing paper scraps to fall into it. This effectively blocks the path of paper scrap diffusion, preventing paper scraps from entering the sterile chamber 500 or the hydrogen peroxide tank.

[0027] In this embodiment, a window is provided on the top of the housing 400, and the window is covered by a movable cover plate 402, which is rotatably connected to the window. Furthermore, the window is located in the central area of ​​the top of the housing 400, and its size covers the mounting area of ​​the roller body 100. The movable cover plate 402 is made of metal sheet, and one edge of it is rotatably connected to the edge of the window via a hinge. When closed, the cover plate is flush with the top plane of the housing 400, and the opening angle range of the cover plate is 0-90 degrees. A sealing strip is provided on the inner edge of the cover plate, forming a compression seal with the edge of the window when closed. Furthermore, a handle 403 is provided on the top of the movable cover plate 402 for convenient gripping and rotating the cover plate 402.

[0028] In this embodiment, the bearing housing 104 is disposed on the inner sidewall of the housing 400. The bearing housing 104 is fixed to the inner sidewall of the housing 400 by welding or bolting. The fixing position is selected in the inner sidewall area symmetrically distributed on both sides of the housing 400, and is located within the axial projection range corresponding to the end of the connecting shaft 103. The outer ring of the bearing is fixed in the bearing housing 104 by interference fit or snap-fit ​​structure, and the inner ring of the bearing is clearance fitted to the connecting shaft 103 and injected with grease.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the substance of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A roller device for preventing paper scraps, characterized in that, include: The roller body includes a rotating roller and a covering layer disposed on the outer side wall of the rotating roller; A paper component, wherein the width of the paper component is greater than the length of the covering layer; When the paper is transported through the roller body, the middle part of the paper is in contact with the covering layer, and the opposite sides of the paper are suspended in the air.

2. The roller device for avoiding paper scraps as described in claim 1, characterized in that, The width of the paper piece is 10 mm greater than the length of the covering layer, and the distance between the two sides of the paper piece and the covering layer is 5 mm.

3. The roller device for avoiding paper scraps as described in claim 1, characterized in that, The coating layer is made of rubber material.

4. The roller device for avoiding paper scraps as described in claim 1, characterized in that, The drum body includes a connecting shaft integrally formed with both sides of the rotating drum, the connecting shaft and a bearing housing, and the bearing housing is provided with a bearing whose inner ring is connected to the connecting shaft.

5. The roller device for avoiding paper scraps as described in claim 4, characterized in that, It includes a drive motor, and one end of the connecting shaft is connected to the drive end of the drive motor.

6. The roller device for avoiding paper scrap generation as described in claim 1, characterized in that, The roller body includes at least an active roller, a first passive roller, and a second passive roller. The active roller is disposed between the first passive roller and the second passive roller, and the active roller is connected to the drive end of the drive motor.

7. The roller device for avoiding paper scraps as described in claim 4, characterized in that, It includes a housing, which has an accommodating space, and the roller body is disposed within the accommodating space.

8. The roller device for avoiding paper scraps as described in claim 7, characterized in that, The top of the housing is provided with a window, which is covered by a movable cover plate that is rotatably connected to the window.

9. The roller device for avoiding paper scraps as described in claim 8, characterized in that, The top of the movable cover is provided with a handle for easy gripping and rotating.

10. The roller device for avoiding paper scrap generation as described in claim 7, characterized in that, The bearing housing is disposed on the inner side wall of the housing.