A continuous production device for a reflective film
Patent Information
- Application Number
- CN202522110732.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0005]本实用新型提供一种反光膜连续加工生产装置,解决了现有设备连续生产中断,换卷操作繁琐的问题
本实用新型提供一种反光膜连续加工生产装置,装置在对反光膜进行生产加工时,为了提高整体设备的加工效率,通过设置的工件调节组件与弹性双工件组件,可对双组反光膜基材进行放卷使用,配合工件调节组件的调节切换,可实现无间断连续生产,大幅提升单位时间产量,并降低换卷操作难度,减少人工干预成本与失误率。同时,通过设置的自适应导向组件,可方便便捷的辅助原料的输送生产,提供预压紧导向功能。
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Figure CN224798106U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of reflective film production equipment, and in particular to a continuous processing and production device for reflective film. Background Technology
[0002] With the continued growth in demand for reflective film in transportation, advertising, security and other fields, the market not only requires reflective film to have core properties such as high reflectivity and weather resistance, but also places higher demands on production efficiency, cost control and adaptability to multiple specifications. The production of reflective film involves multiple continuous processes such as substrate unwinding, embossing, adhesive coating, microbead laying, lamination and cooling, among which the substrate unwinding process is the key starting point to ensure continuous production.
[0003] The existing single-station unwinding device is only equipped with one set of unwinding shafts. When the substrate roll is exhausted, the machine needs to be stopped to replace it with a new roll. During the replacement process, the empty roll needs to be removed manually, the new roll needs to be installed, and the substrate position needs to be calibrated. This not only requires high skill from the operators, but also easily leads to uneven substrate tension and edge displacement due to adjustment deviations, which in turn causes problems such as subsequent embossing misalignment and composite wrinkles.
[0004] Therefore, it is necessary to provide a continuous processing and production apparatus for reflective film to solve the above-mentioned technical problems. Utility Model Content
[0005] This invention provides a continuous processing and production device for reflective film, which solves the problems of continuous production interruption and cumbersome roll changing operations in existing equipment.
[0006] To solve the above-mentioned technical problems, the present invention provides a continuous processing production device for reflective film, comprising: a support and mounting assembly, a workpiece adjustment assembly mounted on the inner wall of the support and mounting assembly, an elastic dual-station assembly mounted on the inner wall of the workpiece adjustment assembly, the elastic dual-station assembly being used for positioning the reflective film, a transmission control assembly mounted on the inner wall of the side end of the support and mounting assembly, the transmission control assembly being used for structural transmission of the elastic dual-workpiece assembly, and an adaptive guide assembly mounted on the inner wall of the support and mounting assembly, the adaptive guide assembly being used for guiding the raw materials of the elastic dual-workpiece assembly.
[0007] Preferably, the support mounting assembly includes a support frame, with fastening structures at both ends of the bottom of the support frame for structural fastening of the support frame, and a control structure installed on the side of the support frame for structural control of the transmission control assembly.
[0008] Preferably, the workpiece adjustment assembly includes an extension mounting structure, an adjustment structure is installed on the side of the extension mounting structure, the adjustment structure is used for structural adjustment of the extension mounting structure, and fixed grooves are provided at both ends of the extension mounting structure.
[0009] Preferably, the elastic dual-workpiece assembly includes a limiting frame and a fixed frame structure. An elastic buffer structure is installed on the side of the limiting frame for elastic positioning of the limiting frame. Reflective film material is installed on the inner wall of the limiting frame. Fixed block structures are installed at both ends of the limiting frame. The fixed frame structure is installed on the inner wall of both ends of the support mounting assembly. The fixed block structure, in conjunction with the fixed frame structure, can be used for elastic clamping of the limiting frame.
[0010] Preferably, the transmission control component includes a drive structure and a second transmission component. The output end of the drive structure is equipped with a first transmission component, and the second transmission component is installed on the inner wall of the elastic double workpiece assembly. The first transmission component, in conjunction with the second transmission component, can be used for the transmission of the reflective film.
[0011] Preferably, the adaptive guiding component includes an adjusting plate, an adjusting extension is rotatably connected to the inner wall of the adjusting plate, a locking structure is installed on the inner wall of the adjusting plate for adjusting the structural positioning of the adjusting extension, and a guiding structure is installed on the inner wall of the adjusting extension for guiding the raw material inside the elastic dual-workpiece assembly.
[0012] Compared with related technologies, the reflective film continuous processing production device provided by this utility model has the following beneficial effects: This invention provides a continuous processing production device for reflective film. To improve overall processing efficiency during reflective film production, the device incorporates a workpiece adjustment component and an elastic double-workpiece component. These components allow for the unwinding and rewinding of two sets of reflective film substrates. Combined with the adjustment and switching capabilities of the workpiece adjustment component, uninterrupted continuous production can be achieved, significantly increasing output per unit time and reducing the difficulty of roll-changing operations, thus minimizing manual intervention costs and error rates. Simultaneously, the self-adaptive guiding component facilitates convenient and efficient raw material conveying and provides a pre-compression guiding function. Attached Figure Description
[0013] Figure 1 A schematic diagram of a preferred embodiment of a reflective film continuous processing production device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the flexible dual-station assembly. Figure 3 for Figure 1 The diagram shows the structural schematic of the driving structure. Figure 4 for Figure 1 The diagram shows the structure of the reflective film material. Figure 5 for Figure 1 The diagram shows the structure of the workpiece adjustment assembly.
[0014] The diagram is labeled as follows: 1. Support mounting assembly, 11. Support frame, 12. Fastening structure, 13. Control structure, 2. Workpiece adjustment assembly, 21. Extension mounting structure, 22. Adjustment structure, 23. Fixed slide, 3. Elastic dual-station assembly, 31. Limiting frame, 32. Elastic buffer structure, 33. Reflective film material, 34. Fixed block structure, 35. Fixed frame structure, 4. Transmission control assembly, 41. Drive structure, 42. First transmission component, 43. Second transmission component, 5. Adaptive guide assembly, 51. Adjustment plate, 52. Adjustment extension component, 53. Guide structure, 54. Locking structure. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of a reflective film continuous processing production device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the flexible dual-station assembly. Figure 3 for Figure 1 The diagram shows the structural schematic of the driving structure. Figure 4 for Figure 1 The diagram shows the structure of the reflective film material. Figure 5 for Figure 1 The diagram shows the structure of the workpiece adjustment assembly. A continuous processing production device for reflective film includes: a support and mounting assembly 1; a workpiece adjustment assembly 2 is mounted on the inner wall of the support and mounting assembly 1; an elastic dual-station assembly 3 is mounted on the inner wall of the workpiece adjustment assembly 2; the elastic dual-station assembly 3 is used for positioning the reflective film; a transmission control assembly 4 is mounted on the inner wall of the side end of the support and mounting assembly 1; the transmission control assembly 4 is used for structural transmission of the elastic dual-workpiece assembly 3; and an adaptive guide assembly 5 is mounted on the inner wall of the support and mounting assembly 1; the adaptive guide assembly 5 is used for guiding the raw materials of the elastic dual-workpiece assembly 3.
[0017] The support mounting assembly 1 includes a support frame 11, with fastening structures 12 at both ends of the bottom of the support frame 11. The fastening structures 12 are used for structural fastening of the support frame 11. A control structure 13 is installed on the side of the support frame 11. The control structure 13 is used for structural control of the transmission control assembly 4.
[0018] When raw materials are placed for production, the fastening structures 12 at both ends of the bottom can ensure the stability of the overall structure and reduce the impact of structural shaking on the operation and production.
[0019] Among them, the support and installation component 1 includes, but is not limited to, a fixed bracket structure and an adjustable bracket structure; in this embodiment, the support and installation component 1 is preferably a fixed bracket structure.
[0020] The workpiece adjustment assembly 2 includes an extension mounting structure 21, and an adjustment structure 22 is installed on the side of the extension mounting structure 21. The adjustment structure 22 is used for structural adjustment of the extension mounting structure 21, and fixed sliding grooves 23 are provided at both ends of the extension mounting structure 21.
[0021] To facilitate the replacement of the substrate, the adjustment structure 22 on the side can be rotated first. With the inner wall rotating connection, the position of the extension installation structure 21 can be directly adjusted by rotation, thereby facilitating the replacement of the material on the inner wall.
[0022] The workpiece adjustment assembly 2 includes, but is not limited to, a screw and nut adjustment component and a gear and rack adjustment component; in this embodiment, the workpiece adjustment assembly 2 is preferably a screw and nut adjustment component.
[0023] The elastic dual-workpiece assembly 3 includes a limiting frame 31 and a fixing frame structure 35. An elastic buffer structure 32 is installed on the side of the limiting frame 31. The elastic buffer structure 32 is used for the elastic positioning of the limiting frame 31. A reflective film material 33 is installed on the inner wall of the limiting frame 31. A fixing block structure 34 is installed at both ends of the limiting frame 31. The fixing frame structure 35 is installed on the inner walls at both ends of the support mounting assembly 1. The fixing block structure 34 cooperates with the fixing frame structure 35 to be used for the elastic clamping of the limiting frame 31.
[0024] When replacing the workpiece with the substrate, the substrate can be pre-installed on the inner wall of the limiting frame 31 to stabilize the structure. When adjusting and replacing the substrate, the entire limiting frame 31 can be elastically pulled out from the side first. After adjusting to the appropriate position, the fixed block structure 34 can be slid into the fixed frame structure 35 to perform elastic positioning of the structure and ensure that the substrate is in the accurate structural position.
[0025] Among them, the elastic dual-workpiece assembly 3 includes, but is not limited to, a spring-type elastic structure and a rubber-type elastic structure; in this embodiment, the elastic dual-workpiece assembly 3 preferably has a spring-type elastic structure.
[0026] The transmission control component 4 includes a drive structure 41 and a second transmission component 43. The output end of the drive structure 41 is equipped with a first transmission component 42, and the second transmission component 43 is installed on the inner wall of the elastic double workpiece component 3. The first transmission component 42 cooperates with the second transmission component 43 to transmit the reflective film.
[0027] To ensure the normal operation of the substrate, after the substrate adjustment and replacement are completed, the first transmission component 42 will adaptively engage with the inner wall of the second transmission component 43, and then under the structural drive of the drive structure 41, the operation of the dual workpiece substrates can be automatically driven.
[0028] The transmission control component 4 includes, but is not limited to, a gear transmission structure and a chain transmission structure; in this embodiment, the transmission control component 4 preferably has a gear transmission structure.
[0029] The adaptive guiding component 5 includes an adjusting plate 51, an adjusting extension 52 rotatably connected to the inner wall of the adjusting plate 51, a locking structure 54 installed on the inner wall of the adjusting plate 51, the locking structure 54 being used for the structural positioning of the adjusting extension 52, and a guiding structure 53 installed on the inner wall of the adjusting extension 52, the guiding structure 53 being used for guiding the raw material inside the elastic double workpiece component 3.
[0030] To ensure stable transport of the substrate, the guide structure 53 can be rotated and adjusted along the inner wall of the adjusting plate 51. When adjusted to a suitable position, the position of the structure can be locked by the locking structure 54 on the inner wall to ensure that the guide structure 53 is tightly attached to the inner wall of the substrate.
[0031] The adaptive guide component 5 includes, but is not limited to, a slider guide component and a roller guide component; in this embodiment, the adaptive guide component 5 is preferably a roller guide component.
[0032] The working principle of the reflective film continuous processing production device provided by this utility model is as follows: When the device processes reflective film, firstly, two sets of raw materials are installed on the inner wall of the elastic dual-station component 3 for structural stability. Then, the transmission control component 4 on the inner wall can synchronously drive the conveying of raw materials on the inner wall of the elastic dual-station component 3. When it is necessary to change rolls, the elastic dual-workpiece component 3 can be slid to detach the structure. Then, the workpiece adjustment component 2 is rotated and adjusted. When the structure is rotated and adjusted, the other end of the elastic dual-workpiece component 3 will rotate onto the inner wall of the support mounting component 1 and be positioned and locked. At the same time, the other end of the elastic dual-workpiece component 3 will automatically engage with the inner wall of the transmission control component 4 for normal operation and conveying. In addition, when the internal raw materials are conveyed and produced, the adaptive guide component 5 can be pre-adjusted to ensure the compression and guidance of the internal raw materials.
[0033] Compared with related technologies, the reflective film continuous processing production device provided by this utility model has the following beneficial effects: In the production and processing of reflective film, to improve the overall processing efficiency, the device incorporates a workpiece adjustment component 2 and an elastic double workpiece component 3. These components allow for the unwinding and rewinding of two sets of reflective film substrates. Combined with the adjustment and switching capabilities of the workpiece adjustment component 2, uninterrupted continuous production can be achieved, significantly increasing output per unit time and reducing the difficulty of roll-changing operations, thus minimizing manual intervention costs and error rates. Simultaneously, the adaptive guide component 5 facilitates convenient and efficient material conveying during production and provides a pre-compression guiding function.
[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A continuous processing and production apparatus for reflective film, characterized in that, include: A support mounting assembly is provided, wherein a workpiece adjustment assembly is mounted on the inner wall of the support mounting assembly, and an elastic dual-station assembly is mounted on the inner wall of the workpiece adjustment assembly for positioning the reflective film. A transmission control assembly is mounted on the inner wall of the side end of the support mounting assembly for structural transmission of the elastic dual-workpiece assembly. An adaptive guide assembly is mounted on the inner wall of the support mounting assembly for guiding the raw materials of the elastic dual-workpiece assembly.
2. The reflective film continuous processing and production apparatus according to claim 1, characterized in that, The support mounting assembly includes a support frame, with fastening structures at both ends of the bottom of the support frame for structural fastening of the support frame, and a control structure installed on the side of the support frame for structural control of the transmission control assembly.
3. The reflective film continuous processing production apparatus according to claim 1, characterized in that, The workpiece adjustment assembly includes an extension mounting structure, an adjustment structure is installed on the side of the extension mounting structure, the adjustment structure is used for structural adjustment of the extension mounting structure, and fixed sliding grooves are provided at both ends of the extension mounting structure.
4. The reflective film continuous processing production apparatus according to claim 1, characterized in that, The elastic dual-workpiece assembly includes a limiting frame and a fixed frame structure. An elastic buffer structure is installed on the side of the limiting frame for elastic positioning of the limiting frame. Reflective film material is installed on the inner wall of the limiting frame. Fixed block structures are installed at both ends of the limiting frame. The fixed frame structure is installed on the inner wall of both ends of the support mounting assembly. The fixed block structure, in conjunction with the fixed frame structure, can be used for elastic clamping of the limiting frame.
5. The reflective film continuous processing production apparatus according to claim 1, characterized in that, The transmission control component includes a drive structure and a second transmission component. The output end of the drive structure is equipped with a first transmission component, and the second transmission component is installed on the inner wall of the elastic double workpiece assembly. The first transmission component, in conjunction with the second transmission component, can be used for the transmission of the reflective film.
6. The reflective film continuous processing production apparatus according to claim 1, characterized in that, The adaptive guiding component includes an adjusting plate, an adjusting extension is rotatably connected to the inner wall of the adjusting plate, a locking structure is installed on the inner wall of the adjusting plate for adjusting the structural positioning of the adjusting extension, and a guiding structure is installed on the inner wall of the adjusting extension for guiding the raw material inside the elastic dual-workpiece assembly.