An automated, sterile toilet paper production winding mechanism

Abstract

The utility model discloses an automatic sterile toilet paper production winding mechanism, and both ends of the top of mounting bracket are equipped with electric push rods, and the end of two electric push rods is connected with mobile seat, and the middle part of mobile seat is equipped with winding motor, and the output shaft of winding motor is connected with clamping cylinder, and one end of clamping cylinder is equipped with tight rubber pad, and the middle part of one end of clamping cylinder is connected with positioning cylinder, the utility model discloses winding motor and clamping cylinder intercoordination, and it is convenient to drive the rotation of the core cylinder of toilet paper to carry out the winding operation, and the winding mode is simple and convenient, and the automation winding work efficiency is high, and the position of positioning cylinder can be adjusted by electric push rod, and then the clamping and loosening operation of the core cylinder is realized, so that the completed core cylinder can directly fall smoothly, and manual disassembly and unloading are not needed, and the falling core cylinder and toilet paper are collected by the collecting frame, preventing loose.

Description

Technical Field

[0001] This utility model relates to the field of toilet paper production technology, specifically to an automated aseptic toilet paper production and winding mechanism. Background Technology

[0002] Toilet paper is mainly used for daily hygiene and is an indispensable type of paper for the general public. To make toilet paper soft, mechanical methods are usually used to create wrinkles in the paper, increasing its softness. There are many raw materials for manufacturing toilet paper, commonly including natural and pollution-free raw materials such as cotton pulp, wood pulp, bamboo pulp, and straw pulp. Toilet paper is required to be free of toxic chemicals, free of raw materials that irritate the skin, and free of mold, viruses, and bacteria residues. The characteristics of toilet paper are strong water absorption, no pathogens (pathogenic bacteria such as E. coli are not allowed), soft and uniform thickness without holes, uniform wrinkling, consistent color, and no impurities. Aseptic toilet paper is mainly used in medical disinfection and postpartum care scenarios and must be sterilized by ethylene oxide or irradiation processes to meet medical standards.

[0003] However, the current toilet paper winding operation is complicated, and the core tube installation and disassembly methods are inconvenient, resulting in low work efficiency. Therefore, this utility model provides an automated aseptic toilet paper production winding mechanism to meet people's needs. Utility Model Content

[0004] This invention provides an automated aseptic toilet paper production winding mechanism, which can effectively solve the problems mentioned in the background art, such as the complex winding operation of toilet paper, the inconvenient installation and disassembly of the core tube, and the resulting low work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated aseptic toilet paper production winding mechanism, including a base, a mounting frame installed on the top of the base, and an automated winding mechanism provided on the top of the mounting frame;

[0006] The automated winding mechanism includes an electric push rod, a movable seat, a winding motor, a clamping cylinder, a pressure rubber pad, a positioning cylinder, an extension guide plate, a crossbar, a hydraulic lifting rod, and a collection frame;

[0007] Electric push rods are installed at both ends of the top of the mounting frame. The ends of the two electric push rods are connected to a movable seat. A winding motor is installed in the middle of the movable seat. The output shaft of the winding motor is connected to a clamping cylinder.

[0008] A pressure rubber pad is fitted to one end of the clamping cylinder, a positioning cylinder is connected to the middle of one end of the clamping cylinder, and an extension guide plate is installed at the top of the mounting frame at the position corresponding to the moving seat.

[0009] A crossbar is installed at the bottom of the mounting frame, and hydraulic lifting rods are symmetrically installed at the top of the crossbar. A collection frame is installed between the top ends of the two hydraulic lifting rods.

[0010] Preferably, the electric push rod extends through the top of the mounting bracket, and the bottom end of the movable seat is in close contact with the top end of the extended guide plate.

[0011] Preferably, the top horizontal plane of the collection frame is lower than the bottom horizontal plane of the extension guide plate, and the length of the collection frame is greater than the distance between the two clamping cylinders.

[0012] Preferably, a convenient feeding mechanism is installed at the top of the base on one side of the mounting bracket;

[0013] The convenient feeding mechanism includes a support frame, an inclined guide frame, a bracket, a left telescopic rod, a left positioning interceptor plate, a right telescopic rod, a right positioning interceptor plate, a hydraulic telescopic rod, a movable long plate, and an adhesive coating.

[0014] A support frame is installed at the top of the base on one side of the mounting bracket. An inclined guide frame is installed at the top of the support frame. A bracket is installed at one end of the inclined guide frame. A left telescopic rod is installed at the top of the bracket. A left positioning intercepting plate is connected to the bottom of the left telescopic rod. A right telescopic rod is installed at the top of the bracket on one side of the left telescopic rod. A right positioning intercepting plate is connected to the bottom of the right telescopic rod.

[0015] A hydraulic telescopic rod is installed at the top of the support frame below the inclined guide frame. A movable long plate is connected to the end of the hydraulic telescopic rod, and an adhesive coating is applied to the top of the movable long plate.

[0016] Preferably, the bottom end of the inclined guide frame is positioned between the two clamping cylinders, and a certain gap is left between the left positioning interceptor plate and the right positioning interceptor plate.

[0017] Preferably, the bottom horizontal plane of the movable long plate is higher than the top horizontal plane of the collection frame, and the movable long plate corresponds to the bottom position of the inclined guide frame.

[0018] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0019] 1. Equipped with an automated winding mechanism, the winding motor and clamping cylinder work together to easily rotate the toilet paper core for winding. The winding method is simple, the automated winding process is highly efficient, and the position of the positioning cylinder can be adjusted by an electric push rod to achieve the clamping and releasing operation of the core, so that the wound core can fall directly and smoothly without manual disassembly and unloading. The collection box collects the falling core and toilet paper to prevent them from loosening.

[0020] 2. It is equipped with a convenient feeding mechanism. The inclined guide frame guides the arrangement of the core tubes used for winding. At the same time, the left and right telescopic rods work together to adjust the height of the left and right positioning interceptor plates, which facilitates the operation of limiting and releasing the core tubes. It automatically replenishes the core tubes used for winding, eliminating the need for manual handling and installation each time.

[0021] 3. The position of the movable long plate can be adjusted by using the hydraulic telescopic rod, and the core cylinder located on the movable long plate can be moved to the predetermined clamping and installation position, which makes the core cylinder feeding method simpler. In addition, the adhesive coating plays a role in sticking and fixing the rolling core cylinder, preventing the core cylinder from shaking and falling off during the movement. Attached Figure Description

[0022] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0023] In the attached diagram:

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the installation structure of the right positioning interceptor plate of this utility model;

[0026] Figure 3 This is a structural schematic diagram of the automated winding mechanism of this utility model;

[0027] Figure 4 This is a structural schematic diagram of the convenient feeding mechanism of this utility model;

[0028] The diagram shows: 1. Base; 2. Mounting bracket;

[0029] 3. Automated winding mechanism; 301. Electric push rod; 302. Moving seat; 303. Winding motor; 304. Clamping cylinder; 305. Pressing rubber pad; 306. Positioning cylinder; 307. Extension guide plate; 308. Crossbar; 309. Hydraulic lifting rod; 310. Collection frame;

[0030] 4. Convenient feeding mechanism; 401. Support frame; 402. Inclined guide frame; 403. Bracket; 404. Left telescopic rod; 405. Left positioning interceptor plate; 406. Right telescopic rod; 407. Right positioning interceptor plate; 408. Hydraulic telescopic rod; 409. Moving long plate; 410. Adhesive coating. Detailed Implementation

[0031] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0032] Example: Figure 1-4 As shown, this utility model provides a technical solution: an automated aseptic toilet paper production and winding mechanism, including a base 1, an mounting frame 2 installed on the top of the base 1, and an automated winding mechanism 3 installed on the top of the mounting frame 2.

[0033] The automated winding mechanism 3 includes an electric push rod 301, a movable seat 302, a winding motor 303, a clamping cylinder 304, a pressing rubber pad 305, a positioning cylinder 306, an extension guide plate 307, a crossbar 308, a hydraulic lifting rod 309, and a collection frame 310.

[0034] Electric push rods 301 are installed at both ends of the top of the mounting frame 2. The ends of the two electric push rods 301 are connected to the movable base 302. A winding motor 303 is installed in the middle of the movable base 302. The output shaft of the winding motor 303 is connected to the clamping cylinder 304.

[0035] A clamping rubber pad 305 is fitted to one end of the clamping cylinder 304, and a positioning cylinder 306 is connected to the middle of one end of the clamping cylinder 304. An extension guide plate 307 is installed at the top of the mounting frame 2 and at the corresponding position of the movable seat 302. An electric push rod 301 moves through the top of the mounting frame 2, and the bottom end of the movable seat 302 is in close contact with the top of the extension guide plate 307.

[0036] A crossbar 308 is installed at the bottom of the mounting frame 2, and hydraulic lifting rods 309 are symmetrically installed at the top of the crossbar 308. A collection frame 310 is installed between the tops of the two hydraulic lifting rods 309. The top horizontal plane of the collection frame 310 is lower than the bottom horizontal plane of the extension guide plate 307. The length of the collection frame 310 is greater than the distance between the two clamping cylinders 304. The winding motor 303 and the clamping cylinders 304 cooperate with each other to drive the core of the toilet paper to rotate for winding. The winding method is simple and the automated winding work is highly efficient. The electric push rod 301 can adjust the position of the positioning cylinder 306 to achieve the clamping and releasing operation of the core, so that the wound core can fall directly without manual disassembly and unloading. The collection frame 310 collects the falling core and toilet paper to prevent them from loosening.

[0037] A convenient feeding mechanism 4 is installed at the top of the base 1, located on one side of the mounting bracket 2;

[0038] The convenient feeding mechanism 4 includes a support frame 401, an inclined guide frame 402, a bracket 403, a left telescopic rod 404, a left positioning interceptor plate 405, a right telescopic rod 406, a right positioning interceptor plate 407, a hydraulic telescopic rod 408, a movable long plate 409, and an adhesive coating 410.

[0039] A support frame 401 is installed at the top of the base 1, located on one side of the mounting bracket 2. An inclined guide frame 402 is installed at the top of the support frame 401. A bracket 403 is installed at one end of the inclined guide frame 402. A left telescopic rod 404 is installed at the top end of the bracket 403. A left positioning intercepting plate 405 is connected to the bottom end of the left telescopic rod 404. A right telescopic rod 406 is installed at the top of the bracket 403, located on one side of the left telescopic rod 404. A right positioning intercepting plate 407 is connected to the bottom end of the right telescopic rod 406. The inclined guide frame 402... The end faces the position between the two clamping cylinders 304. There is a certain gap between the left positioning interceptor plate 405 and the right positioning interceptor plate 407. The inclined guide frame 402 plays a guiding role in arranging the core cylinder used for winding. At the same time, the left telescopic rod 404 and the right telescopic rod 406 work together to adjust the height of the left positioning interceptor plate 405 and the right positioning interceptor plate 407, which facilitates the operation of limiting and blocking the core cylinder and releasing the interception. The core cylinder used for winding is automatically replenished, and there is no need for manual handling and installation each time.

[0040] A hydraulic telescopic rod 408 is installed at the top of the support frame 401 below the inclined guide frame 402. The end of the hydraulic telescopic rod 408 is connected to a movable long plate 409. The top of the movable long plate 409 is coated with an adhesive coating 410. The bottom horizontal plane of the movable long plate 409 is higher than the top horizontal plane of the collection frame 310. The movable long plate 409 corresponds to the bottom position of the inclined guide frame 402. The position of the movable long plate 409 can be adjusted by using the hydraulic telescopic rod 408, pushing the core cylinder located on the movable long plate 409 to the predetermined clamping and installation position, making the core cylinder feeding method simpler. The adhesive coating 410 also plays a role in adhering and fixing the rolling core cylinder, preventing the core cylinder from shaking and falling off during the movement.

[0041] The working principle and usage process of this utility model are as follows: First, the worker arranges the core tubes used for winding toilet paper inside the inclined guide frame 402. The right positioning interceptor plate 407 intercepts the arranged core tubes, preventing them from rolling downwards. During toilet paper production, a winding operation is required. The right telescopic rod 406 is retracted, causing it to pull the right positioning interceptor plate 407 upwards, no longer intercepting the arranged core tubes. This allows the core tubes to roll downwards along the inclined guide frame 402 and be stopped by the left positioning interceptor plate 407. When the 05th block is intercepted, the right telescopic rod 406 extends downward, causing the right positioning intercept plate 407 to descend and insert between the two lowest core tubes. This isolates the lowest core tube between the bottom of the left positioning intercept plate 405 and the right positioning intercept plate 407. The left telescopic rod 404 retracts upward, pulling the left positioning intercept plate 405 upward, allowing the lowest isolated core tube to roll down to the top of the moving long plate 409. The adhesive coating 410 adheres to the rolling core tube, preventing it from rolling easily again.

[0042] The hydraulic telescopic rod 408 extends forward, pushing the moving plate 409 forward, causing the core cylinder at its top to move forward to a certain position, corresponding to the position of the clamping cylinder 304. The electric push rod 301 extends forward, pushing the moving seat 302 and the winding motor 303 forward, so that the two positioning cylinders 306 are inserted into the end of the core cylinder. The pressing rubber pad 305 is in close contact with the end of the core cylinder, which plays a role in clamping and fixing the core cylinder. The hydraulic telescopic rod 408 retracts backward, pulling the moving plate 409 to move and separate it from the core cylinder.

[0043] Workers fix the end of the produced sterile toilet paper to the surface of the core tube. Using the winding motor 303, the clamping cylinder 304 and the core tube rotate together to wind and wrap the toilet paper until the toilet paper on the surface of the core tube reaches the predetermined standard. Then, the wound toilet paper is disconnected, the electric push rods 301 retract, pulling the two winding motors 303 away from each other. The clamping cylinder 304 no longer clamps the core tube until the positioning cylinder 306 is pulled out from the end of the core tube. The core tube with the wound toilet paper falls downward into the inside of the collection frame 310. Then, the above operation is repeated, causing the core tubes inside the inclined guide frame 402 to roll downward and be pushed to one side of the clamping cylinder 304 for clamping and fixing, and continue to be used for subsequent toilet paper winding. The number of toilet paper rolls inside the collection frame 310 gradually increases. Then, the hydraulic lifting rod 309 is used to pull the collection frame 310 down, and the workers can take out the collected toilet paper rolls.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automated aseptic toilet paper production winding mechanism, comprising a base (1), characterized in that: The top of the base (1) is equipped with a mounting frame (2), and the top of the mounting frame (2) is provided with an automated winding mechanism (3); The automated winding mechanism (3) includes an electric push rod (301), a movable seat (302), a winding motor (303), a clamping cylinder (304), a pressing rubber pad (305), a positioning cylinder (306), an extension guide plate (307), a crossbar (308), a hydraulic lifting rod (309), and a collection frame (310). Electric push rods (301) are installed at both ends of the top of the mounting bracket (2). The ends of the two electric push rods (301) are connected to a movable seat (302). A winding motor (303) is installed in the middle of the movable seat (302). The output shaft of the winding motor (303) is connected to a clamping cylinder (304). One end of the clamping cylinder (304) is fitted with a pressure rubber pad (305), and a positioning cylinder (306) is connected to the middle of one end of the clamping cylinder (304). An extension guide plate (307) is installed at the top of the mounting bracket (2) at the position corresponding to the moving seat (302). A crossbar (308) is installed at the bottom of the mounting bracket (2), and hydraulic lifting rods (309) are symmetrically installed at the top of the crossbar (308). A collection frame (310) is installed between the top ends of the two hydraulic lifting rods (309).

2. The automated aseptic toilet paper production winding mechanism according to claim 1, characterized in that, The electric push rod (301) extends through the top of the mounting bracket (2), and the bottom end of the movable seat (302) is in close contact with the top end of the extension guide plate (307).

3. The automated aseptic toilet paper production winding mechanism according to claim 1, characterized in that, The top horizontal plane of the collection frame (310) is lower than the bottom horizontal plane of the extension guide plate (307), and the length of the collection frame (310) is greater than the distance between the two clamping cylinders (304).

4. The automated aseptic toilet paper production winding mechanism according to claim 1, characterized in that, A convenient feeding mechanism (4) is installed at the top of the base (1) on one side of the mounting frame (2); The convenient feeding mechanism (4) includes a support frame (401), an inclined guide frame (402), a bracket (403), a left telescopic rod (404), a left positioning interceptor plate (405), a right telescopic rod (406), a right positioning interceptor plate (407), a hydraulic telescopic rod (408), a movable long plate (409), and an adhesive coating (410). A support frame (401) is installed at the top of the base (1) on one side of the mounting frame (2). An inclined guide frame (402) is installed at the top of the support frame (401). A bracket (403) is installed at one end of the inclined guide frame (402). A left telescopic rod (404) is installed at one end of the top of the bracket (403). A left positioning intercepting plate (405) is connected to the bottom end of the left telescopic rod (404). A right telescopic rod (406) is installed at the top of the bracket (403) on one side of the left telescopic rod (404). A right positioning intercepting plate (407) is connected to the bottom end of the right telescopic rod (406). A hydraulic telescopic rod (408) is installed at the top of the support frame (401) below the inclined guide frame (402). A movable long plate (409) is connected to the end of the hydraulic telescopic rod (408). An adhesive coating (410) is applied to the top of the movable long plate (409).

5. The automated aseptic toilet paper production winding mechanism according to claim 4, characterized in that, The bottom end of the inclined guide frame (402) is positioned between the two clamping cylinders (304), and there is a certain gap between the left positioning interceptor plate (405) and the right positioning interceptor plate (407).

6. The automated aseptic toilet paper production winding mechanism according to claim 4, characterized in that, The bottom horizontal plane of the movable long plate (409) is higher than the top horizontal plane of the collection frame (310), and the bottom position of the movable long plate (409) corresponds to that of the inclined guide frame (402).

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