Automatic roll film changing machine for RO membrane production

Abstract

The utility model discloses an automatic change roll film machine for RO membrane production, including the machine table, the upper surface fixed mounting of machine table has the frame, the inner wall of frame and the back of frame are equipped with the change roll subassembly together, the outer surface of change roll subassembly and the outer surface of frame are equipped with the locking assembly together, the upper surface fixed connection of machine table has the material guide subassembly, the upper surface fixed mounting of machine table has the tensioning clamping conveying subassembly, change roll subassembly includes the motor, the outer surface of motor and the inner wall fixed mounting of frame. The device is through the motor in change roll subassembly and is driven the rotation of rotating plate through rotating shaft, driving gear, driven gear and rotating rod, and can quickly switch the work roll with cooperation two unwinding rollers, need not manual change roll, and the change roll efficiency is improved greatly, through the electric push rod drive movable frame and locking rod in locking assembly, and can be accurate locking rotating plate with the locking mouth, ensure that the unwinding roller position is stable after changing roll, and guarantee the stability of RO membrane unwinding process.

Description

Technical Field

[0001] This utility model relates to the field of RO membrane production technology, and in particular to an automatic roll-up machine for RO membrane production. Background Technology

[0002] RO membrane production refers to the process of using high molecular materials such as polyamide as the core, and going through multiple precision processes such as casting solution preparation, coating or spinning to form a membrane, cross-linking cleaning and drying, to make a semi-permeable membrane with reverse osmosis function that can selectively allow water molecules to pass through while retaining salts and impurities.

[0003] RO membrane production involves multiple continuous processes. Traditional roll changing relies on manual disassembly of the old roll and installation of the new roll, which is cumbersome and time-consuming. This can lead to forced interruptions in the production process, reducing overall production efficiency and potentially causing membrane tension fluctuations, which can affect the stability of subsequent processes. To address these issues, we propose an automatic roll changing machine for RO membrane production. Utility Model Content

[0004] The purpose of this invention is to provide an automatic roll-changing machine for RO membrane production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An automatic roll-changing film winding machine for RO membrane production includes a machine base, a frame fixedly installed on the upper surface of the machine base, a roll-changing assembly provided on the inner wall and the back of the frame, a locking assembly provided on the outer surface of the roll-changing assembly and the outer surface of the frame, a material guiding assembly fixedly connected to the upper surface of the machine base, and a tensioning clamping conveyor assembly fixedly installed on the upper surface of the machine base.

[0006] In a further embodiment, the roll changing assembly includes a motor, the outer surface of which is fixedly mounted to the inner wall of the frame, the output end of which is fixedly connected to a rotating shaft, and the outer surface of which is fixedly connected to a drive gear.

[0007] In a further embodiment, a first bearing is fixedly embedded on the outer surface of the frame, a rotating rod is fixedly connected to the inner ring of the first bearing, a driven gear is fixedly connected to the outer surface of the rotating rod, and the outer surface of the driving gear meshes with the outer surface of the driven gear.

[0008] In a further embodiment, a rotating plate is fixedly connected to one end of the rotating rod, and two second bearings are fixedly embedded on the front side of the rotating plate, with an unwinding roller fixedly connected to the inner ring of each second bearing.

[0009] In a further embodiment, the locking assembly includes two openings, which are jointly formed on the outer surface of the frame. Two electric push rods are fixedly installed on the back of the frame, and the output ends of the two electric push rods are jointly fixedly connected to a movable frame.

[0010] In a further embodiment, two locking rods are fixedly connected to the front of the movable frame, and two locking slots are opened on the outer surface of the rotating plate, with the two locking rods respectively located inside the two locking slots.

[0011] In a further embodiment, a control panel is fixedly installed on the front of the machine, and a work light is fixedly installed on the upper surface of the frame.

[0012] In a further embodiment, a support rod is fixedly installed on the bottom surface of the machine base, and the outer surface of each locking rod is coated with a coating.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This device uses a motor in the roll-changing assembly to drive a rotating plate via a shaft, drive gear, driven gear, and rotating rod. Combined with two unwinding rollers, it allows for rapid switching of the working roll, eliminating the need for manual roll changing and significantly improving efficiency. An electric push rod in the locking assembly drives a moving frame and locking rod, which, together with the locking jaws, precisely locks the rotating plate, ensuring stable unwinding roller position after roll changing and guaranteeing smooth RO membrane unwinding. The guiding assembly and tensioning clamping conveyor assembly guide and tension the RO membrane, ensuring smooth conveying and stable tension, reducing the risk of membrane wrinkles or breakage. The control panel facilitates operation, the work lights provide excellent visibility, and the coating on the locking rod enhances its durability. Overall, the equipment effectively improves the continuity and stability of RO membrane production, reduces manual labor intensity, and enhances production efficiency and product quality. Attached Figure Description

[0014] Figure 1 This is a front view schematic diagram of an automatic roll-changing film machine used for RO membrane production.

[0015] Figure 2 This is a side view of the roll-changing assembly in an automatic roll-changing machine for RO membrane production.

[0016] Figure 3 This is a rear view schematic diagram of the roll changing assembly in an automatic roll changing machine for RO membrane production.

[0017] Figure 4 This is a schematic diagram of the locking assembly in an automatic roll-changing machine for RO membrane production.

[0018] In the diagram: 1. Machine base; 2. Frame; 3. Roll changing assembly; 301. Motor; 302. Shaft; 303. Drive gear; 304. First bearing; 305. Rotating rod; 306. Driven gear; 307. Rotating plate; 308. Second bearing; 309. Unwinding roller; 4. Locking assembly; 401. Opening; 402. Electric push rod; 403. Moving frame; 404. Locking rod; 405. Locking port; 5. Material guiding assembly; 6. Tensioning, clamping, and conveying assembly; 7. Control panel; 8. Working light; 9. Support rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 In this utility model, an automatic roll-changing film machine for RO membrane production includes a machine base 1. A frame 2 is fixedly installed on the upper surface of the machine base 1. A roll-changing assembly 3 is provided on the inner wall and the back of the frame 2. A locking assembly 4 is provided on the outer surface of the roll-changing assembly 3 and the outer surface of the frame 2. A material guiding assembly 5 is fixedly connected to the upper surface of the machine base 1. A tensioning clamping conveyor assembly 6 is fixedly installed on the upper surface of the machine base 1. A control board 7 is fixedly installed on the front of the machine base 1. A work light 8 is fixedly installed on the upper surface of the frame 2. A support rod 9 is fixedly installed on the bottom surface of the machine base 1. The outer surface of each locking rod 404 is coated.

[0021] The frame 2 serves as both support and protection for the roll changing assembly 3, ensuring operational safety and precision. The roll changing assembly 3 enables automatic film roll switching, reducing manual labor time and improving production continuity. The locking assembly 4 precisely locks the roll changing assembly 3 after roll changing, preventing the unwinding roller 309 from shaking and ensuring stable unwinding. The material guiding assembly 5 organizes the film material conveying path to avoid deviation and wrinkles. The tension clamping conveying assembly 6 provides constant tension, improving the RO membrane forming quality. The control board 7 serves as the operation center, enabling parameter setting and real-time control. The support rod 9 supports the machine platform 1 and levels it, ensuring equipment stability. The surface coating of the locking rod 404 enhances wear resistance and rust prevention, extends its service life, and reduces locking friction.

[0022] The roll changing assembly 3 includes a motor 301. The outer surface of the motor 301 is fixedly installed on the inner wall of the frame 2. The output end of the motor 301 is fixedly connected to a rotating shaft 302. The outer surface of the rotating shaft 302 is fixedly connected to a drive gear 303. The outer surface of the frame 2 is fixedly embedded with a first bearing 304. The inner ring of the first bearing 304 is fixedly connected to a rotating rod 305. The outer surface of the rotating rod 305 is fixedly connected to a driven gear 306. The outer surface of the drive gear 303 meshes with the outer surface of the driven gear 306. One end of the rotating rod 305 is fixedly connected to a rotating plate 307. The front side of the rotating plate 307 is fixedly embedded with two second bearings 308. The inner ring of each second bearing 308 is fixedly connected to an unwinding roller 309.

[0023] The motor 301 of the roll changing assembly 3 provides power, which drives the drive gear 303 to rotate via the rotating shaft 302. The drive gear 303 meshes with the driven gear 306, and drives the rotating plate 307 to rotate via the rotating rod 305. The two second bearings 308 on the rotating plate 307 are respectively installed with unwinding rollers 309. The rotation of the rotating plate 307 realizes the switching of the positions of the two unwinding rollers 309. The gear transmission ensures that the rotating plate 307 rotates accurately and smoothly.

[0024] The locking assembly 4 includes two openings 401, which are opened together on the outer surface of the frame 2. Two electric push rods 402 are fixedly installed on the back of the frame 2. The output ends of the two electric push rods 402 are fixedly connected to a movable frame 403. Two locking rods 404 are fixedly connected to the front of the movable frame 403. Two locking holes 405 are opened on the outer surface of the rotating plate 307. The two locking rods 404 are respectively located inside the two locking holes 405.

[0025] In the locking assembly 4, the electric push rod 402 drives the moving frame 403, which in turn drives the two locking rods 404 to extend and retract synchronously. After the locking rods 404 are inserted into the locking ports 405 of the rotating plate 307, the double locking structure can firmly fix the position of the rotating plate 307, preventing the rotating plate 307 from rotating or shaking during unwinding, thus ensuring the continuity of RO membrane production and product quality.

[0026] The working principle of this utility model is as follows: When the automatic roll-changing film machine is working, the machine base 1 serves as the basic support, the frame 2 provides the mounting frame, and the roll-changing assembly 3 is responsible for changing the roll of film. In the initial state, the locking rod 404 in the locking assembly 4 is inserted into the locking slot 405 of the turn plate 307 to lock it. One of the unwinding rollers 309 is in the working position to unwind the RO film. The RO film is guided by the material guide assembly 5 to the tension clamping and conveying assembly 6, which maintains the tension and conveys it. When a roll change is required, the control board 7 controls the electric push rod 402 to retract, which drives the moving frame 403 and the locking rod 404 to move backward, so that the locking rod 404 disengages from the locking slot 405. The roller is retracted through opening 401, releasing the lock on the rotating plate 307. Then, the motor 301 starts, driving the rotating shaft 302 and the drive gear 303 to rotate. The drive gear 303 meshes with the driven gear 306, causing the rotating rod 305 to rotate in the first bearing 304, which in turn drives the rotating plate 307 to rotate, turning another spare unwinding roller 309 to the working position. Then, the electric push rod 402 extends, pushing the locking rod 404 through the opening 401 and inserting it into the corresponding locking port 405 to relock the rotating plate 307, completing the roll change. The support rod 9 supports the machine base 1, and the coating on the outside of the locking rod 404 enhances its performance.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic roll-changing machine for RO membrane production, characterized in that: The machine includes a machine base (1), a frame (2) is fixedly installed on the upper surface of the machine base (1), a roll changing assembly (3) is provided on the inner wall of the frame (2) and the back of the frame (2), a locking assembly (4) is provided on the outer surface of the roll changing assembly (3) and the outer surface of the frame (2), a material guiding assembly (5) is fixedly connected to the upper surface of the machine base (1), and a tensioning clamping conveying assembly (6) is fixedly installed on the upper surface of the machine base (1).

2. An automatic roll-changing film machine for RO membrane production according to claim 1, characterized in that: The roll changing assembly (3) includes a motor (301), the outer surface of the motor (301) is fixedly installed on the inner wall of the frame (2), the output end of the motor (301) is fixedly connected to a rotating shaft (302), and the outer surface of the rotating shaft (302) is fixedly connected to a drive gear (303).

3. An automatic roll-changing film machine for RO membrane production according to claim 2, characterized in that: The outer surface of the frame (2) is fixedly inlaid with a first bearing (304), the inner ring of the first bearing (304) is fixedly connected with a rotating rod (305), the outer surface of the rotating rod (305) is fixedly connected with a driven gear (306), and the outer surface of the driving gear (303) meshes with the outer surface of the driven gear (306).

4. An automatic roll-changing film machine for RO membrane production according to claim 3, characterized in that: One end of the rotating rod (305) is fixedly connected to a rotating plate (307), and two second bearings (308) are fixedly embedded on the front side of the rotating plate (307). Each second bearing (308) has an unwinding roller (309) fixedly connected to its inner ring.

5. An automatic roll-changing film machine for RO membrane production according to claim 4, characterized in that: The locking assembly (4) includes two openings (401), which are opened together on the outer surface of the frame (2). Two electric push rods (402) are fixedly installed on the back of the frame (2), and the output ends of the two electric push rods (402) are fixedly connected to a movable frame (403).

6. An automatic roll-changing film machine for RO membrane production according to claim 5, characterized in that: The front of the movable frame (403) is fixedly connected to two locking rods (404), and the outer surface of the rotating plate (307) is provided with two locking holes (405). The two locking rods (404) are respectively located inside the two locking holes (405).

7. An automatic roll-changing film machine for RO membrane production according to claim 1, characterized in that: A control panel (7) is fixedly installed on the front of the machine (1), and a work light (8) is fixedly installed on the upper surface of the frame (2).

8. An automatic roll-changing film machine for RO membrane production according to claim 6, characterized in that: The bottom surface of the machine base (1) is fixedly installed with a support rod (9), and the outer surface of each locking rod (404) is coated with a coating.

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