An automatic tape engaging mechanism
Patent Information
- Application Number
- CN202521858934.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-29
AI Technical Summary
目前市面上的常规放卷转塔机构在换卷时接带需要人工进行接带操作,比较耗费时间,且接带的同时由于设备空间因素具有一定不便利性及不安全性
[0016]本实用新型通过设置转塔组件、第一吸膜组件、第二吸膜组件和第三吸膜组件协同工作,实现了自动化接带过程。具体而言,第二吸附板与第三吸附板配合压住待更换料卷的料带,切割刀自动切割料带,贴胶装置在分开的第三吸附板上自动贴附连接材料,转塔组件旋转将替换料卷转至供料位置,第一吸附板将替换料卷料带压在第三吸附板上完成连接。由此本案明显提升了设备的生产效率,将原本需要人工进行的多步骤操作转变为全自动完成,大大减少了换卷时间;同时,由于取消了人工接带的需要,显著提高了人员操作的安全性,避免了操作人员在狭小空间内接触运行设备和切割工具的风险。
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Figure CN224798128U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery production technology, and more particularly to an automatic belt-attaching mechanism. Background Technology
[0002] In the field of battery manufacturing technology, unwinding equipment on continuous production lines is one of the key pieces of equipment to ensure a stable supply of materials. Currently, conventional unwinding turret mechanisms on the market require manual splicing during roll changes, which is time-consuming and presents inconvenience and safety risks due to space constraints. Manual splicing not only reduces battery production efficiency but also increases the workload and safety risks for operators. Furthermore, the quality of manual operation depends heavily on the operator's skill and experience, making it difficult to guarantee consistency and stability in splicing, potentially leading to problems in subsequent battery production. Additionally, the need for specialized technicians to be stationed on the production line for manual splicing increases the company's labor costs. Utility Model Content
[0003] In order to overcome the shortcomings of the existing technology, this utility model provides an automatic tape splicing mechanism that can automatically complete the tape replacement process without manual intervention, thereby improving production efficiency while ensuring operational safety and tape splicing quality.
[0004] The technical solution adopted by this utility model to solve its technical problem is:
[0005] An automatic tape feeding mechanism includes: a turret assembly; two sets of first suction film assemblies installed on the upper and lower ends of the turret assembly, each of the first suction film assemblies including a first suction plate; a second suction film assembly including a second suction plate and a cutting blade; and a third suction film assembly including a third suction plate and an adhesive applicator; wherein the second and third suction plates are arranged opposite to each other to cooperate in pressing down the tape to be replaced; the cutting blade is located above the second suction plate and is used to cut the tape located above the second suction plate along the length direction of the second suction plate; after the tape is cut, the second suction plate is driven to separate from the third suction plate, and the adhesive applicator is used to apply a connecting material to the third suction plate after the second and third suction plates are separated; the turret assembly has tape mounting positions for respectively mounting the tape to be replaced and the replacement tape, and the turret assembly is rotatable to rotate the replacement tape to the feeding position; the first suction plate is used to press the tape of the replacement tape onto the third suction plate, so that the two tapes are connected together by the connecting material.
[0006] Furthermore, the first film suction assembly also includes a first rodless cylinder, which is used to drive the first film suction plate to move.
[0007] Furthermore, the first film suction assembly also includes guide rods disposed along both sides of the first rodless cylinder, the guide rods being used to keep the first film suction assembly stable during driving.
[0008] Furthermore, the second suction assembly also includes a second rodless cylinder, a first thin cylinder, a second thin cylinder, a third thin cylinder, and a third rodless cylinder; wherein, the second rodless cylinder is used to drive the first thin cylinder and the second thin cylinder to move in the vertical direction; the first thin cylinder is connected to the second adsorption plate and is used to drive the second adsorption plate to cooperate with the third adsorption plate to press and fix the material strip; the second thin cylinder is connected to the third rodless cylinder and is used to drive the third rodless cylinder to extend and approach the third adsorption plate; the third rodless cylinder is connected to the third thin cylinder and is used to drive the third thin cylinder to move along the extension direction of the second adsorption plate; the third thin cylinder is connected to the cutting blade and is used to drive the cutting blade to approach the third adsorption plate to cut the material strip fixed on the third adsorption plate.
[0009] Furthermore, driven by the third rodless cylinder, the cutting blade adheres to the surface of the second adsorption plate, causing the cutting blade to move along the surface of the second adsorption plate to cut the material strip.
[0010] Furthermore, the third suction film assembly includes a support, a long cylinder, a fixed plate, a pen-shaped cylinder, and a linear module; the long cylinder is disposed in the middle of the support, the fixed plate is connected to the long cylinder, and is movably connected to the third suction plate; one end of the pen-shaped cylinder is connected to the fixed plate, and the other end is connected to the third suction plate, and the pen-shaped cylinder controls the rotation of the third suction plate by extending and retracting; the linear module is disposed at the top of the support and is used to drive the adhesive applicator to move along the length direction of the third suction plate to attach the adhesive material to the third suction plate.
[0011] Furthermore, the linear module includes a first slide rail and a first slide table, the first slide table sliding in cooperation with the first slide rail; the adhesive applicator includes: a second slide rail disposed on the first slide table; a second slide table sliding in cooperation with the second slide rail; a fourth thin cylinder disposed on the first slide table, its output end connected to the second slide table, for driving the second slide table to slide vertically relative to the second slide rail; and an adhesive applicator head disposed on the second slide table, the distance between the adhesive applicator head and the third adsorption plate being adjusted by the drive of the fourth thin cylinder.
[0012] Furthermore, the adhesive applicator includes: an adhesive guide rod, one end of which is movably connected to the second slide table, and the other end of which is provided with an adhesive guide roller; and a fifth thin cylinder, which is disposed on the second slide table, and whose output end is movably connected to the side of the adhesive guide rod near the adhesive guide roller, for adjusting the position of the adhesive guide rod, thereby adjusting the distance of the adhesive guide roller relative to the third adsorption plate.
[0013] Furthermore, a belt pressing roller assembly is provided below the third film suction assembly. The belt pressing roller assembly includes: a roller; a pressure bar, which is disposed on both sides of the conveying path of the material belt; and a belt pressing cylinder, which is used to drive the pressure bar to move toward the roller, so that the material belt passes through the space between the roller and the pressure bar and is pressed, preventing the material belt from being pulled away after cutting.
[0014] Furthermore, the connecting material used in the automatic tape-attaching mechanism is single-sided tape, with the non-adhesive side of the single-sided tape facing the third adsorption plate.
[0015] The beneficial effects of this utility model are:
[0016] This invention achieves automated tape-connection by setting up a turret assembly, a first suction assembly, a second suction assembly, and a third suction assembly to work in tandem. Specifically, the second and third suction plates work together to press down the tape roll to be replaced, the cutting blade automatically cuts the tape, the adhesive applicator automatically applies connecting material to the separated third suction plate, the turret assembly rotates to move the replacement tape roll to the feeding position, and the first suction plate presses the replacement tape roll onto the third suction plate to complete the connection. This significantly improves the equipment's production efficiency, transforming the previously manual multi-step operation into a fully automated process, greatly reducing roll-changing time. Simultaneously, by eliminating the need for manual tape connection, it significantly improves the safety of personnel operation, avoiding the risk of operators coming into contact with operating equipment and cutting tools in confined spaces. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of the first film suction assembly of this utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the second film suction assembly of this utility model;
[0021] Figure 4 This is a cross-sectional schematic diagram of the first film suction component of this utility model;
[0022] Figure 5This is a schematic diagram of the structure of the third film suction assembly of this utility model;
[0023] Figure 6 yes Figure 5 Enlarged view of point A in the middle;
[0024] Figure 7 This is a schematic diagram of the structure of the belt pressing roller assembly of this utility model;
[0025] Figure 8 This is a cross-sectional structural diagram of the present invention.
[0026] in,
[0027] 100. Turret assembly; 110. Feeding position; 120. Material roll to be replaced; 130. Replacement material roll;
[0028] 200, First film suction assembly; 210, First suction plate; 220, First rodless cylinder; 230, Guide rod;
[0029] 300, Second film suction assembly; 310, Second suction plate; 320, Cutting blade; 330, Second rodless cylinder; 340, First thin cylinder; 350, Second thin cylinder; 360, Third thin cylinder; 370, Third rodless cylinder;
[0030] 400. Third suction film assembly; 410. Third suction plate; 411. Gap; 412. First suction side; 413. Second suction side; 420. Support; 430. Long cylinder; 440. Fixing plate; 450. Pen-shaped cylinder; 460. Linear module; 461. First slide rail; 462. First slide table; 470. Adhesive application device; 471. Second slide rail; 472. Second slide table; 473. Fourth thin cylinder; 474. Adhesive application head; 4741. Adhesive guide rod; 4742. Adhesive guide roller; 4743. Fifth thin cylinder;
[0031] 500, belt pressing roller assembly; 510, roller; 520, pressure bar; 530, belt pressing cylinder. Detailed Implementation
[0032] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0033] Reference Figure 1 An automatic film feeding mechanism includes: a turret assembly 100, two sets of first film suction assemblies 200, a second film suction assembly 300, and a third film suction assembly 400.
[0034] Reference Figure 1-8 The turret assembly 100 is equipped with a replacement roll 120 and a replacement roll 130. Two sets of first suction film assemblies 200 are installed on the upper and lower ends of the turret assembly 100. Each first suction film assembly 200 includes a first suction plate 210. The second suction film assembly 300 includes a second suction plate 310 and a cutting blade 320. The third suction film assembly 400 includes a third suction plate 410 and an adhesive applicator 470. The second suction plate 310 and the third suction plate 410 are arranged opposite to each other to cooperate in pressing down the material strip of the replacement roll 120, ensuring that the material strip remains stable during the cutting process. The cutting blade 320 is arranged above the second suction plate 310 and is used to cut along the length direction of the second suction plate 310. The material strip above the second adsorption plate 310 cuts the material strip of the replacement roll 120. After the material strip is cut, it drives the second adsorption plate 310 to separate from the third adsorption plate 410. The adhesive applicator 470 is used to attach a connecting material to the third adsorption plate 410 after the second adsorption plate 310 and the third adsorption plate 410 are separated. The turret assembly 100 is provided with roll mounting positions for installing the replacement roll 120 and the replacement roll 130 respectively. The turret assembly 100 can rotate to rotate the replacement roll 130 to the feeding position 110. The first adsorption plate 210 is used to press the material strip of the replacement roll 130 onto the third adsorption plate 410, so that the two material strips are connected together by the connecting material. For example, in a battery electrode production line, when the roll is about to run out, this mechanism can automatically connect a new roll to the roll that is about to run out without manual intervention, which greatly improves production efficiency and operational safety.
[0035] The connecting material can be single-sided tape, conductive tape, heat-pressed laminating film, etc. Different connecting materials can be formulated according to specific production needs, such as using different tapes. In this case, the preferred connecting material is single-sided tape, with the non-adhesive side of the single-sided tape facing the third adsorption plate 410. It can be understood that the adhesive applicator 470 is used to attach the connecting material to the third adsorption plate 410 after the second adsorption plate 310 and the third adsorption plate 410 are separated. At this time, the connecting material is single-sided tape, and the non-adhesive side faces the third adsorption plate 410. The single-sided tape is then adsorbed by the adsorption capacity of the third adsorption plate 410. In subsequent processes, the tape of the replacement roll 130 is pressed onto the adsorbed single-sided tape on the third adsorption plate 410 through the first adsorption plate 210, so that the tape and the adhesive side of the single-sided tape are tightly bonded.
[0036] In some embodiments, refer to Figure 1 , 7 8. Below the third suction film assembly 400, a belt pressing roller assembly 500 is installed. This assembly consists of three parts: a roller 510, a pressure bar 520, and a belt pressing cylinder 530, which work together to control the conveying path of the material belt. Specifically, the roller 510 and pressure bar 520 are located on opposite sides of the material belt conveying path. When the material belt is being conveyed normally, the belt pressing cylinder 530 drives the pressure bar 520 to move towards the roller 510, creating a controlled pressing area between the roller 510 and the pressure bar 520. This prevents the material belt from being accidentally pulled away due to tension or equipment vibration after the cutting operation, ensuring that the end of the material roll 120 to be replaced can be stably held on the third suction plate 410 for subsequent connection operations.
[0037] In some embodiments, refer to Figure 2 , 8The first suction film assembly 200 also includes a first rodless cylinder 220, which drives the first adsorption plate 210 to move. It should be noted that the first adsorption plate 210 positions and presses the material strip of the replacement roll 130 into the connection position. When the turret assembly 100 rotates, rotating the replacement roll 130 to the feeding position 110, the first rodless cylinder 220 drives the first adsorption plate 210 closer to the third adsorption plate 410, and bonds and fixes the material strip of the replacement roll 130 to the connecting material on the third adsorption plate 410. It should be noted that at this time, the end of the raw material strip of the replacement roll 120 is bonded to the third adsorption plate 410 by the connecting material. After the first adsorption plate 210 presses the material strip of the replacement roll 130 onto the third adsorption plate 410, the material strip of the replacement roll 130 and the raw material strip are firmly connected, forming a continuous feeding channel. Subsequently, the first adsorption plate 210, the second adsorption plate 310 and the third adsorption plate 410 stop adsorption, and the first adsorption plate 210 is driven back to its original position by the first rodless cylinder 220. At this time, the replacement roll 130 begins to unwind and feed material normally. After the replacement roll 120 is removed by the operator, the equipment can continue to prepare for the next round of tape connection operation.
[0038] Furthermore, to ensure the stability and accuracy of the first film suction assembly 200 during movement, guide rods 230 are provided on both sides of the first rodless cylinder 220. Specifically, when the first rodless cylinder 220 drives the first adsorption plate 210 to move towards the third adsorption plate 410, these guide rods 230 provide additional support and guidance, preventing the first adsorption plate 210 from swaying, shifting, or tilting during movement, thereby ensuring that the first film suction assembly 200 maintains a stable movement trajectory and posture throughout the entire driving process.
[0039] In some embodiments, refer to Figure 3 , 4 The second suction assembly 300 further includes a second rodless cylinder 330, a first thin cylinder 340, a second thin cylinder 350, a third thin cylinder 360, and a third rodless cylinder 370. The second rodless cylinder 330 drives the first thin cylinder 340 and the second thin cylinder 350 to move vertically. Specifically, the output end of the second rodless cylinder 330 is provided with a mounting plate, on which the first thin cylinder 340 and the second thin cylinder 350 are mounted. In this case, the first thin cylinder 340 and the second thin cylinder 350 can be individually controlled to extend and retract their output ends, achieving independent positioning of the second suction plate 310 and the third rodless cylinder 370. Through the vertical driving of the second rodless cylinder 330, overall height adjustment is achieved during the material strip pressing and cutting process, ensuring that each functional component maintains the optimal working distance with the material strip on the third suction plate 410, improving the accuracy and reliability of the strip splicing operation.
[0040] Furthermore, after the height is adjusted vertically by the second rodless cylinder 330, the first thin cylinder 340 is connected to the second adsorption plate 310 to drive the second adsorption plate 310 to cooperate with the third adsorption plate 410 to press and fix the material strip, so that the subsequent cutting operation can be carried out in a stable state. The second thin cylinder 350 is connected to the third rodless cylinder 370 to drive the third rodless cylinder 370 to extend and approach the third adsorption plate 410; the third rodless cylinder 370 is connected to the third thin cylinder 360 to drive the third thin cylinder 360 to move along the extension direction of the second adsorption plate 310; the third thin cylinder 360 is connected to the cutting blade 320 to drive the cutting blade 320 to approach the third adsorption plate 410 to cut the material strip fixed on the third adsorption plate 410. The specific operation process is as follows: First, the cutting blade 320 is adjusted to an appropriate height by the second rodless cylinder 330. Then, the first thin cylinder 340 drives the second adsorption plate 310 and the third adsorption plate 410 to clamp the material strip, ensuring that the material strip remains stable and does not move during the cutting process. Next, the second thin cylinder 350 drives the third rodless cylinder 370 to extend forward to the cutting position, so that the cutting mechanism is close to the fixed material strip. Finally, the third thin cylinder 360 drives the cutting blade 320 to further fine-tune its position. Then, the third rodless cylinder 370 drives the third thin cylinder 360 to move smoothly along the width direction of the material strip, thereby driving the cutting blade 320 to cut the material strip, realizing a flat break of the material strip, preparing for the subsequent strip splicing process, and ensuring that the new and old material strips can be seamlessly connected.
[0041] Furthermore, driven by the third rodless cylinder 370, the cutting blade 320 adheres to the surface of the second adsorption plate 310, causing it to move along the surface of the second adsorption plate 310 to cut the material strip. Since the second adsorption plate 310, in conjunction with the third adsorption plate 410, has pressed and fixed the material strip, a flat cutting plane is formed on the surface of the material strip. The movement of the cutting blade 320 against the surface of the second adsorption plate 310 ensures a consistent cutting path. This allows the cutting blade 320 to cut the material strip with constant pressure and angle as it moves along the surface of the second adsorption plate 310, avoiding problems such as uneven cutting depth or cutting path deviation.
[0042] Furthermore, refer to Figure 4A gap 411 is provided on the third adsorption plate 410 along its length. Specifically, the third adsorption plate 410 can be formed by splicing two adsorption plates, with a gap 411 at the splice for the cutting blade 320 to pass through. The gap 411 is divided into a first adsorption side 412 at the top and a second adsorption side 413 at the bottom. During cutting, the second adsorption plate 310 and the second adsorption side 413 cooperate to press the material strip, and the cutting blade 320 can be inserted into the gap, thereby achieving complete cutting of the material strip without damaging the surface of the third adsorption plate 410. At the same time, due to the effective clamping of the material strip by the second adsorption plate 310 and the second adsorption side 413, it is ensured that the material strip will not be lifted or shifted during the cutting process, ensuring the accuracy and flatness of the cut.
[0043] In some embodiments, refer to Figure 5 , 6 The third film suction assembly 400 includes a bracket 420, a long cylinder 430, a mounting arm 440, a pen-shaped cylinder 450, and a linear module 460. The bracket 420 serves as the basic structure of the entire third film suction assembly 400, providing a stable mounting platform. The long cylinder 430 is located in the middle of the bracket 420 and is responsible for driving the mounting arm 440 to extend and retract. The mounting arm 440 is connected to the long cylinder 430 and is movably connected to the third suction plate 410, facilitating the extension and retraction of the third suction plate 410. Angle adjustment; one end of the pen-shaped cylinder 450 is connected to the mounting arm 440, and the other end is connected to the third adsorption plate 410. The pen-shaped cylinder 450 controls the rotation of the third adsorption plate 410 by telescopic control, thereby realizing the posture adjustment of the third adsorption plate 410 in different working states; the linear module 460 is set at the top of the bracket 420 and is used to drive the adhesive applicator 470 to move along the length direction of the third adsorption plate 410 to attach the bonding material to the third adsorption plate 410.
[0044] Furthermore, refer to Figure 6The linear module 460 includes a first slide rail 461 and a first slide table 462. The first slide table 462 slides in conjunction with the first slide rail 461 to provide horizontal motion control. The adhesive applicator 470 consists of a second slide rail 471, a second slide table 472, a fourth thin cylinder 473, and an adhesive applicator head 474. The second slide rail 471 is vertically fixed on the first slide table 462, and the second slide table 472 slides in conjunction with the second slide rail 471 to achieve vertical movement. The fourth thin cylinder 473 is disposed on the first slide table 462, and its output end is connected to the second slide table 472. The extension and retraction of the fourth thin cylinder 473 drives the second slide table 472 to slide vertically relative to the second slide rail 471. The adhesive applicator head 474 is mounted on the second slide table 472. As the second slide table 472 moves up and down, the distance between the adhesive applicator head 474 and the third adsorption plate 410 can be precisely adjusted.
[0045] Further, continue to refer to Figure 6 The adhesive applicator 474 includes an adhesive guide rod 4741 and a fifth thin cylinder 4743. One end of the adhesive guide rod 4741 is movably connected to the second slide table 472, ensuring that the angle of the adhesive guide rod 4741 can be adjusted. The other end of the adhesive guide rod 4741 is provided with an adhesive guide roller 4742, which is used to guide the adhesive tape to be smoothly attached to the material belt. The fifth thin cylinder 4743 is fixedly installed on the second slide table 472, and its output end is movably connected to the side of the adhesive guide rod 4741 near the adhesive guide roller 4742. The position of the adhesive guide rod 4741 can be precisely controlled by the extension and retraction movement of the fifth thin cylinder 4743, thereby realizing the fine adjustment of the distance between the adhesive guide roller 4742 and the third adsorption plate 410.
[0046] The operation process is as follows:
[0047] I. System Preparation and Testing Phase
[0048] 1. The sensor detects that the material roll to be replaced 120 is about to be unwound, and the system automatically starts the tape connection process;
[0049] 2. The third adsorption plate 410 in the third film suction assembly 400 extends horizontally under the action of the long cylinder 430 and moves to the working position.
[0050] II. Strip fixing and cutting stage
[0051] 1. The second film suction assembly 300 is adjusted in height as a whole under the drive of the second rodless cylinder 330, which drives the first thin cylinder 340 and the second thin cylinder 350 to move to the appropriate working position;
[0052] 2. The first thin cylinder 340 drives the second adsorption plate 310 and the third adsorption plate 410 to cooperate and clamp the material strip of the material roll 120 to be replaced;
[0053] 3. The pressure cylinder 530 in the pressure roller assembly 500 drives the pressure rod 520 to move toward the roller 510, forming a pressing area between the roller 510 and the pressure rod 520, further fixing the material belt transmission path and preventing the front part of the material belt from detaching after cutting;
[0054] 4. The second thin cylinder 350 drives the third rodless cylinder 370 to extend forward, bringing the cutting mechanism closer to the fixed material strip;
[0055] 5. The third thin cylinder 360 drives the cutting blade 320 closer to the third adsorption plate 410, and adjusts the position of the cutting blade 320;
[0056] 6. The cutting blade 320 is attached to the surface of the second adsorption plate 310, and the third rodless cylinder 370 drives the third thin cylinder 360 to move along the width direction of the material strip;
[0057] 7. The cutting blade 320 completes the precise cutting of the material strip, cutting off the material strip of the roll 120 to be replaced.
[0058] III. Preparation Stage for Adhesive Application and Tape Connection
[0059] 1. After cutting, the second adsorption plate 310 remains in the adsorption state and continues to fix the end of the material strip of the material roll 120 to be replaced;
[0060] 2. The third adsorption plate 410 retracts under the action of the long cylinder 430, and then the pen-shaped cylinder 450 controls the third adsorption plate 410 to flip and adjust the angle to the adhesive application working posture.
[0061] 3. The first slide 462 in the linear module 460 moves along the first slide rail 461 to move the adhesive applicator 470 to the appropriate position;
[0062] 4. The fourth thin cylinder 473 drives the second slide table 472 to descend along the second slide rail 471, so that the adhesive head 474 approaches the third adsorption plate 410.
[0063] 5. The fifth thin cylinder 4743 precisely adjusts the position of the guide rod 4741 so that the guide roller 4742 and the third adsorption plate 410 maintain the optimal distance;
[0064] 6. The guide roller 4742 of the adhesive applicator 474 attaches the non-adhesive side of the single-sided tape to the third adsorption plate 410, and fixes the tape by the adsorption capacity of the third adsorption plate 410.
[0065] 7. The first slide table 462 moves along the first slide rail 461, causing the adhesive head 474 to move along the length of the third adsorption plate 410 to complete the application of single-sided tape.
[0066] 8. After the adhesive is applied, the pen-shaped cylinder 450 controls the third adsorption plate 410 to flip back to its original position, and the third adsorption plate 410 extends horizontally under the action of the long cylinder 430.
[0067] 9. The first thin cylinder 340 drives the second adsorption plate 310 to contact the second adsorption side 413 of the extended third adsorption plate 410, so that the end of the material roll 120 to be replaced is attached to the single-sided adhesive of the second adsorption side 413.
[0068] 10. After the attachment is completed, the first thin cylinder 340 drives the second adsorption plate 310 to rise back to its original position.
[0069] IV. Material roll replacement and connection of old and new material strips
[0070] 1. The turret assembly 100 rotates, rotating the replacement material roll 130 to the feeding position 110, so that the first adsorption plate 210 is aligned with the first adsorption side 412 of the third adsorption plate 410.
[0071] 2. The first rodless cylinder 220 drives the first adsorption plate 210 to move towards the third adsorption plate 410, and the guide rods 230 on both sides ensure smooth movement.
[0072] 3. The first adsorption plate 210 presses the material strip of the replacement material roll 130 onto the single-sided adhesive tape on the first adsorption side 412;
[0073] 4. Replace the material roll 130 and the material tape at the feeding end are firmly connected together by single-sided tape to form a continuous feeding.
[0074] V. Resumption of Normal Material Supply
[0075] 1. After the connection is completed, the first adsorption plate 210, the second adsorption plate 310 and the third adsorption plate 410 simultaneously stop adsorption function;
[0076] 2. The first rodless cylinder 220 drives the first adsorption plate 210 back to its original position;
[0077] 3. The third adsorption plate 410 retracts to its original position under the action of the long cylinder 430;
[0078] 4. The pressure cylinder 530 of the pressure roller assembly 500 drives the pressure rod 520 to return to its original position, releasing the material belt transmission path;
[0079] 5. Replacement coil 130 begins normal unwinding and feeding, and the splicing section passes smoothly through the production line transmission system;
[0080] 6. The empty roll 120 is removed by the operator, and the equipment is ready for the next round of roll connection operation.
[0081] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. An automatic belt-connecting mechanism, characterized in that, include: Turret assembly; Two sets of first film suction assemblies are installed on the upper and lower ends of the turret assembly, and each of the first film suction assemblies includes a first adsorption plate; The second film suction assembly includes a second suction plate and a cutting blade; The third film suction assembly includes a third suction plate and an adhesive application device; The second and third adsorption plates are arranged opposite each other to cooperate in pressing down the material roll to be replaced; The cutting blade is positioned above the second adsorption plate and is used to cut the material strip located above the second adsorption plate along the length direction of the second adsorption plate. After the material strip is cut, the second adsorption plate is driven to separate from the third adsorption plate. The adhesive applicator is used to attach a connecting material to the third adsorption plate after the second adsorption plate and the third adsorption plate are separated. The turret assembly is provided with a material roll mounting position for mounting the material roll to be replaced and the replacement material roll respectively. The turret assembly can rotate to rotate the replacement material roll to the feeding position. The first adsorption plate is used to press the replacement strip onto the third adsorption plate, so that the two strips are connected together by the connecting material.
2. The automatic belt-connecting mechanism according to claim 1, characterized in that, The first film suction assembly further includes a first rodless cylinder, which is used to drive the first film suction plate to move.
3. The automatic belt-connecting mechanism according to claim 2, characterized in that, The first film suction assembly further includes guide rods disposed on both sides of the first rodless cylinder, the guide rods being used to keep the first film suction assembly stable during driving.
4. The automatic belt-connecting mechanism according to claim 1, characterized in that, The second film suction assembly also includes a second rodless cylinder, a first thin cylinder, a second thin cylinder, a third thin cylinder, and a third rodless cylinder; The second rodless cylinder is used to drive the first thin cylinder and the second thin cylinder to move in the vertical direction; The first thin cylinder is connected to the second adsorption plate and is used to drive the second adsorption plate to cooperate with the third adsorption plate to press and fix the material strip; The second thin cylinder is connected to the third rodless cylinder and is used to drive the third rodless cylinder to extend and approach the third adsorption plate; The third rodless cylinder is connected to the third thin cylinder and is used to drive the third thin cylinder to move along the extension direction of the second adsorption plate; The third thin cylinder is connected to the cutting blade and is used to drive the cutting blade closer to the third adsorption plate to cut the material strip fixed on the third adsorption plate.
5. The automatic belt-connecting mechanism according to claim 4, characterized in that, Driven by the third rodless cylinder, the cutting blade adheres to the surface of the second adsorption plate, causing the cutting blade to move along the surface of the second adsorption plate to cut the material strip.
6. The automatic belt-connecting mechanism according to claim 1, characterized in that, The third film suction assembly includes a bracket, a long cylinder, a fixing plate, a pen-shaped cylinder, and a linear module; The long cylinder is located in the middle of the bracket, the fixing plate is connected to the long cylinder, and is movably connected to the third adsorption plate; One end of the pen-shaped cylinder is connected to the fixed plate, and the other end is connected to the third adsorption plate. The pen-shaped cylinder controls the rotation of the third adsorption plate by extending and retracting. The linear module is located at the top of the bracket and is used to drive the adhesive applicator to move along the length of the third adsorption plate to attach the bonding material to the third adsorption plate.
7. The automatic belt-connecting mechanism according to claim 6, characterized in that, The linear module includes a first slide rail and a first slide table, wherein the first slide table slides in conjunction with the first slide rail. The adhesive applicator includes: The second slide rail is disposed on the first slide platform; The second slide table slides in conjunction with the second slide rail. A fourth thin cylinder is disposed on the first slide, and its output end is connected to the second slide, for driving the second slide to slide vertically relative to the second slide rail; An adhesive applicator is mounted on the second slide, and the distance between the adhesive applicator and the third adsorption plate is adjusted by the drive of the fourth thin cylinder.
8. The automatic belt-connecting mechanism according to claim 7, characterized in that, The adhesive applicator includes: The guide rod has one end movably connected to the second slide table and the other end equipped with a guide roller; A fifth thin cylinder is mounted on the second slide table, and its output end is movably connected to the side of the guide rod near the guide roller. It is used to adjust the position of the guide rod, thereby adjusting the distance between the guide roller and the third adsorption plate.
9. The automatic belt-connecting mechanism according to claim 1, characterized in that, A pressure roller assembly is disposed below the third film suction assembly, the pressure roller assembly comprising: Roller pass; The pressure bar and the roller are arranged on both sides of the conveying path of the material belt; A pressure cylinder is used to drive the pressure bar toward the roller, so that the strip passes between the roller and the pressure bar and is pressed, preventing the strip from being pulled away after cutting.
10. The automatic belt-connecting mechanism according to any one of claims 1-9, characterized in that, The automatic tape-connecting mechanism uses single-sided adhesive tape as the connecting material, with the non-adhesive side of the single-sided adhesive tape facing the third adsorption plate.