A winding device for rock wool production

Abstract

The utility model relates to a cotton rolling device for rock wool production belongs to rock wool production technical field. The support seat is installed on the bottom plate, the reel is transversely installed on the support seat, the motor is installed on the outside of support seat, the reel is driven connection with the motor, the force arm front end is hinged on the bottom plate, the elastic telescopic component both ends are hinged on the force arm bottom and the bottom plate respectively, the compression roller is installed in the force arm end through the bearing, the compression roller is below the reel, the cotton receiving plate is installed on the force arm, the transverse through groove of rock wool is set up on the reel, through the cotton receiving plate support the rock wool of conveying belt conveying is received, the rock wool end part is drawn and is inserted into the through groove, realizes the winding of rock wool through the motor and the reel, in the process of rock wool winding, the compression roller is always pressed in the winding part of rock wool roll under the support of elastic telescopic component, guarantees the compactness of rock wool winding, avoids the problem that rock wool roll deforms in the handling, transportation, guarantees the flatness of rock wool roll, guarantees the winding quality.

Description

Technical Field

[0001] This utility model belongs to the field of rock wool production technology, specifically relating to a rock wool rolling device for rock wool production. Background Technology

[0002] Rock wool products are made primarily from high-quality basalt and dolomite, which are melted at temperatures above 1450℃ and then centrifuged into fibers using an internationally advanced four-axis centrifuge. Simultaneously, a certain amount of binder, dust-proofing oil, and water-repellent agent are sprayed in. The fibers are then collected by a cotton collector, processed using a pendulum method, and then laid out using a three-dimensional method before curing and cutting to form rock wool products of different specifications and uses. After manufacturing, the rock wool needs to be packaged. For convenient storage and transportation, the rock wool felt is rolled into a cylindrical shape, and then wrapped with a film. This ensures the rolled rock wool felt is tight and not loose, which is more conducive to subsequent packaging and transportation operations. Existing rock wool rolling equipment lacks a structure to compress the felt roll during the rolling process, resulting in loose felt rolls that are easily moved and deformed during handling and transportation. This leads to uneven ends of the felt rolls, poor rolling effect, and poor quality of the felt rolls. Summary of the Invention

[0003] In order to overcome the problems of existing rock wool production rolling devices in the background art, which do not have a structure to compress the cotton felt roll during the rolling process, resulting in the cotton felt roll being relatively loose, easy to move and deform during handling and transportation, uneven ends of the cotton felt roll, poor rolling effect, and poor quality of the cotton felt roll, this utility model provides a rock wool production rolling device.

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: A rock wool production rolling device mainly includes a base plate 1, a support seat 2, a roller 3, a motor 4, a lever arm 5, a pressing roller 6, an elastic telescopic component 7, and a cotton receiving plate 8. The support seat 2 is installed on the base plate 1, the roller 3 is installed laterally on the support seat 2, the motor 4 is installed on the outside of the support seat 2, and the roller 3 is connected to the motor 4 for transmission. The front end of the lever arm 5 is hinged to the base plate 1, and the two ends of the elastic telescopic component 7 are respectively hinged to the bottom of the lever arm 5 and the base plate 1. The pressing roller 6 is installed at the end of the lever arm 5 through a bearing and is located below the roller 3. The cotton receiving plate 8 is installed on the lever arm 5.

[0005] Furthermore, a guide plate 11 is installed on the lever arm 5, and the guide plate 11 is located on both sides of the cotton receiving plate 8.

[0006] Furthermore, a limiting plate 12 is installed on the lever arm 5, and the arc-shaped limiting plate 12 forms a limiting channel that is wider at the front and narrower at the rear.

[0007] Furthermore, a lead screw 13 is installed laterally on the outer side of the lever arm 5, and the limiting plate 12 is installed on the lead screw 13 in an adjustable position via a nut.

[0008] Furthermore, the roller 3 is provided with a transverse groove 31 for threading rock wool.

[0009] Furthermore, a rock wool roll ejection device is installed on the support base 2. The rock wool roll ejection device includes a cylinder 14 and a push plate 15. The cylinder 14 is installed on the support base 2, and the push plate 15 has a through hole in the middle for the roll 3 to pass through. The push plate 15 is fixedly installed on the telescopic end of the cylinder 14.

[0010] Furthermore, the elastic telescopic component 7 includes a sleeve 71, a telescopic rod 72, and a spring 73. The spring 73 is installed inside the sleeve 71, and the telescopic rod 72 compresses the spring 73 and is inserted into the sleeve 71.

[0011] Furthermore, the elastic telescopic component 7 is a pressure sensor cylinder, a control box 16 is installed on the support base 2, a control panel 17 is installed on the control box 16, a controller is installed inside the control box 16, the pressure sensor cylinder is connected to the controller, the control panel 17 is connected to the controller, and both the cylinder 14 and the motor 4 are connected to the controller.

[0012] The beneficial effects of this utility model are: This invention uses a receiving plate to support the rock wool to be rolled up, which is conveyed by a conveyor belt. After the end of the rock wool is pulled, it is inserted into the through groove. The rock wool is rolled up by a motor and a roller. During the rolling process, the pressure roller is always pressed against the winding part of the rock wool roll under the support of the elastic telescopic component, which ensures the tightness of the rock wool roll and avoids the deformation of the rock wool roll during handling and transportation. It also ensures the flatness of the rock wool roll and guarantees the rolling quality. Attached Figure Description

[0013] Figure 1 This is a three-dimensional schematic diagram of the main axonometric projection of this utility model.

[0014] Figure 2 This is a rear axonometric three-dimensional schematic diagram of the present invention.

[0015] Figure 3 This is a three-dimensional schematic diagram of part of the structure of this utility model.

[0016] Figure 4 This is a cross-sectional structural diagram of the elastic telescopic component of this utility model. Detailed Implementation

[0017] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.

[0018] This utility model discloses a cotton rolling device for rock wool production. The device mainly includes a base plate 1, a support seat 2, a roller 3, a motor 4, a lever arm 5, a pressure roller 6, an elastic telescopic component 7, and a cotton receiving plate 8. The support seat 2 is mounted on the base plate 1, the roller 3 is horizontally mounted on the support seat 2, the motor 4 is mounted on the outside of the support seat 2, and the roller 3 is connected to the motor 4 via a transmission connection. The front end of the lever arm 5 is hinged to the base plate 1, and both ends of the elastic telescopic component 7 are respectively hinged to the bottom of the lever arm 5 and the base plate 1. The pressure roller 6 is mounted at the end of the lever arm 5 via bearings and is located below the roller 3. The cotton receiving plate 8... Installed on lever arm 5; the roller 3 has a transverse through groove 31 for threading rock wool; the rock wool to be rolled is supported by the conveyor belt by the receiving plate 8, and the end of the rock wool is pulled and threaded into the through groove 31. The motor 4 is started, and the roller 3 is driven to rotate through the motor 4 to realize the winding of the rock wool; during the winding process, as the rock wool roll increases in size, the elastic telescopic component 7 is gradually compressed. The pressure roller 6 is always pressed on the winding part of the rock wool roll under the support of the elastic telescopic component 7, so as to ensure the tightness of the rock wool winding, avoid the problem of deformation of the rock wool roll during handling and transportation, ensure the flatness of the rock wool roll, and ensure the winding quality.

[0019] The lever arm 5 is equipped with a guide plate 11, which is located on both sides of the receiving plate 8. The guide plate 11 limits the rock wool entering the receiving plate 8 to prevent the rock wool from deviating.

[0020] A limiting plate 12 is installed on the lever arm 5. The arc-shaped limiting plate 12 forms a limiting channel that is wider at the front and narrower at the back. The limiting plate 12 further limits the rock wool, ensuring the neatness of the winding edge and the winding quality.

[0021] A lead screw 13 is horizontally mounted on the outer side of the lever arm 5. A limiting plate 12 is installed on the lead screw 13 with an adjustable position via a nut. The position of the limiting plate 12 can be adjusted and fixed by adjusting the nut, so as to match and limit rock wool of different sizes, thereby increasing the applicability of the equipment.

[0022] The support base 2 is equipped with a rock wool roll ejection device, which includes a cylinder 14 and a push plate 15. The cylinder 14 is mounted on the support base 2, and the push plate 15 has a through hole in the middle for the roll 3 to pass through. The push plate 15 is fixedly mounted on the telescopic end of the cylinder 14. After the roll is wound up, the cylinder 14 pushes the push plate 15 to eject the rock wool roll, avoiding the inconvenience of manually pulling it with tools and reducing the intensity of manual labor.

[0023] The elastic telescopic component 7 is a pressure sensor cylinder. A control box 16 is installed on the support base 2, and a control panel 17 is installed on the control box 16. A controller is installed inside the control box 16. The pressure sensor cylinder is connected to the controller, the control panel 17 is connected to the controller, and both the cylinder 14 and the motor 4 are connected to the controller. By adjusting the pressure and telescopic amount of the pressure sensor cylinder through the controller, the pressure sensor cylinder gradually retracts during the rolling process, ensuring that the pressing roller 6 is always pressed against the winding part of the rock wool roll.

[0024] Work process: Rock wool to be rolled up is supported by a receiving plate 8 and conveyed by a conveyor belt. A guide plate 11 limits the rock wool entering the receiving plate 8 to prevent it from deviating. A limiting plate 12 further limits the rock wool, ensuring neat edges and high-quality winding. The rock wool is pulled into the through slot 31 after being pulled at the end. The motor 4 is started, driving the roll 3 to rotate, thus winding up the rock wool. During winding, as the rock wool roll increases in size, the elastic telescopic component 7 is gradually compressed. The pressure roller 6, supported by the elastic telescopic component 7, remains pressed firmly at the winding point of the rock wool roll, ensuring tightness and preventing deformation during handling and transportation. This also ensures the flatness of the rock wool roll and high-quality winding. After winding, a cylinder 14 pushes a pusher plate 15 to push the rock wool roll out, avoiding the inconvenience of manual pulling and reducing labor intensity. Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A rock wool production rolling device, characterized in that: The rock wool production rolling device includes a base plate (1), a support seat (2), a roller (3), a motor (4), a lever arm (5), a pressing roller (6), an elastic telescopic component (7), and a cotton receiving plate (8). The support seat (2) is installed on the base plate (1), the roller (3) is installed horizontally on the support seat (2), the motor (4) is installed on the outside of the support seat (2), the roller (3) is connected to the motor (4) for transmission, the front end of the lever arm (5) is hinged to the base plate (1), the two ends of the elastic telescopic component (7) are respectively hinged to the bottom of the lever arm (5) and the base plate (1), the pressing roller (6) is installed at the end of the lever arm (5) through a bearing, the pressing roller (6) is located below the roller (3), and the cotton receiving plate (8) is installed on the lever arm (5).

2. The rock wool production rolling device as described in claim 1, characterized in that: The lever arm (5) is equipped with a guide plate (11), which is located on both sides of the cotton receiving plate (8).

3. A rock wool production rolling device as described in claim 1 or 2, characterized in that: A limiting plate (12) is installed on the lever arm (5), and the arc-shaped limiting plate (12) forms a limiting channel that is wide at the front and narrow at the back.

4. The rock wool production rolling device as described in claim 3, characterized in that: A lead screw (13) is installed laterally on the outside of the lever arm (5), and a limiting plate (12) is installed on the lead screw (13) by means of a nut.

5. A rock wool production rolling device as described in any one of claims 1, 2, and 4, characterized in that: The roller (3) has a transverse groove (31) for threading rock wool.

6. The rock wool production rolling device as described in claim 5, characterized in that: The support base (2) is equipped with a rock wool roll ejection device, which includes a cylinder (14) and a push plate (15). The cylinder (14) is installed on the support base (2), and the push plate (15) has a through hole in the middle for the roll shaft (3) to pass through. The push plate (15) is fixedly installed at the telescopic end of the cylinder (14).

7. A rock wool production rolling device as described in any one of claims 1, 2, 4, and 6, characterized in that: The elastic telescopic component (7) includes a sleeve (71), a telescopic rod (72), and a spring (73). The spring (73) is installed inside the sleeve (71), and the telescopic rod (72) compresses the spring (73) and is inserted into the sleeve (71).

8. A rock wool production rolling device as described in any one of claims 1, 2, 4, and 6, characterized in that: The elastic telescopic component (7) is a pressure sensor cylinder. A control box (16) is installed on the support base (2). A control panel (17) is installed on the control box (16). A controller is installed inside the control box (16). The pressure sensor cylinder is connected to the controller. The control panel (17) is connected to the controller. The cylinder (14) and the motor (4) are both connected to the controller.

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