A compact and efficient deviation correction split body machine
Patent Information
- Application Number
- CN202522392864.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-11
AI Technical Summary
然而,由于物料自身张力不均、输送辊安装误差、设备振动等因素,物料在输送过程中易出现横向偏移,导致后续加工工序精度下降,甚至造成物料浪费或设备故障;
1.当物料输送出现偏移时,通过位置传感器会将偏移信号传递给控制器纠偏调节过程,控制器接收偏移信号后,指令调节机构启动,驱动电机启动后,其输出端直接带动螺纹杆旋转,螺纹杆两端通过轴承座活动连接在调节架内,确保螺纹杆稳定旋转,调节块内部为螺纹结构,与螺纹杆相互配合,当螺纹杆旋转时,通过螺纹传动带动调节块沿螺纹杆轴向移动,调节块同时与对称设置的导向杆滑动连接,导向杆限制了调节块的自由度,使其只能沿直线方向移动,通过调节块带动纠偏架同步运动。
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Figure CN224798162U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material conveying and correction technology, specifically a compact and efficient correction split machine. Background Technology
[0002] In industrial production such as packaging, printing, and film processing, continuous and stable material conveying is a crucial step in ensuring product quality. However, due to factors such as uneven material tension, conveyor roller installation errors, and equipment vibration, materials are prone to lateral deviation during conveying, leading to decreased precision in subsequent processing steps, and even material waste or equipment failure. Existing web guiding equipment mostly adopts an integrated structure, which has problems such as loose layout, large space occupation, and slow adjustment response. Some web guiding devices only achieve position adjustment through a single guiding mechanism, making it difficult to coordinate the control of linear displacement and angular fine adjustment, resulting in insufficient web guiding accuracy. At the same time, traditional drive mechanisms mostly use ordinary motors, which cannot achieve precise control of displacement, affecting web guiding efficiency. In addition, the surface of the web guiding rollers of some equipment has poor wear resistance, and after long-term use, the material is prone to slippage due to insufficient friction, further reducing the stability of web guiding. In view of this, we propose a compact and efficient web guiding split machine to solve the existing problems. Utility Model Content
[0003] The purpose of this invention is to provide a compact and efficient web-correcting split machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a compact and efficient web-correcting split machine, comprising a base plate, a web-correcting frame, a web-correcting roller, a fixed seat, an adjusting mechanism, a sliding frame, a sliding groove, and a sliding block. The adjusting mechanism is fixedly connected to the middle of the base plate, and the sliding frame is arranged opposite to the adjusting mechanism on one side of the base plate. The sliding frame is arranged symmetrically in a figure-eight pattern. The fixed seat is symmetrically arranged on the side of the base plate away from the sliding frame. A guide rail is fixedly connected to the fixed seat, and a guide block is slidably connected to the guide rail.
[0005] Preferably, the adjustment mechanism includes a drive motor, bearing housing, threaded rod, adjustment frame, adjustment block, guide rod, and guide groove. The adjustment frame is fixedly connected to the base plate. Guide rods are symmetrically arranged inside the adjustment frame. Adjustment blocks are slidably connected to the guide rods. Bearing housings are movably connected to both sides inside the adjustment frame. Threaded rods are arranged between the bearing housings. The drive motor is fixedly connected to one side of the adjustment frame. Threaded rods are fixedly connected to the output end of the drive motor.
[0006] Preferably, the adjusting block has a threaded structure, the adjusting block and the threaded rod cooperate with each other, and a guide groove is provided on the upper side of the adjusting frame. A correction frame is movably connected to the adjusting block, and the correction frame is located on the guide groove.
[0007] Preferably, the sliding frame has a sliding groove, a sliding block is slidably connected in the sliding groove, a fixed block is fixedly connected to one side of the sliding block, a fixed block is fixedly connected to the side of the correction frame near the sliding frame, and a guide block is fixedly connected to the side of the correction frame near the fixed seat.
[0008] Preferably, the correction frame is symmetrically provided with correction rollers, and the outer peripheral surface of the correction rollers is provided with an anti-slip and wear-resistant layer.
[0009] Preferably, the drive motor is a servo motor, and the drive motor is electrically connected to an external controller.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. When material conveying deviates, the position sensor transmits the deviation signal to the controller for the correction and adjustment process. After receiving the deviation signal, the controller instructs the adjustment mechanism to start. After the drive motor starts, its output directly drives the threaded rod to rotate. The two ends of the threaded rod are movably connected to the adjustment frame through bearing seats to ensure stable rotation of the threaded rod. The adjustment block has a threaded structure inside and cooperates with the threaded rod. When the threaded rod rotates, it drives the adjustment block to move along the axial direction of the threaded rod through the threaded transmission. At the same time, the adjustment block is slidably connected to the symmetrically arranged guide rods. The guide rods restrict the degree of freedom of the adjustment block, so that it can only move in a straight line. The adjustment block drives the correction frame to move synchronously.
[0011] 2. When the alignment frame moves, both sides slide along the sliding groove of the sliding frame through the fixed blocks, and slide along the guide rail between the fixed seats through the guide blocks. The figure-eight symmetrical design of the sliding frame provides the angle adjustment space required for alignment, so that the alignment frame can achieve fine angle adjustment. The overall movement or angle adjustment of the alignment frame changes the position of the alignment roller. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the cooperation between the sliding block and the sliding groove in this utility model; Figure 3 for Figure 2 A schematic cross-sectional view along the AA direction; Figure 4 This is a schematic diagram of the internal structure of the adjustment mechanism in this utility model.
[0013] In the diagram: 1. Base plate; 2. Guide block; 3. Correction frame; 4. Correction roller; 5. Fixed seat; 6. Adjustment mechanism; 601. Drive motor; 602. Bearing seat; 603. Threaded rod; 604. Adjustment frame; 605. Adjustment block; 606. Guide rod; 607. Guide groove; 7. Sliding frame; 8. Sliding groove; 9. Sliding block; 10. Fixed block; 11. Guide rail. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0015] like Figures 1-4 As shown, the present invention proposes a compact and efficient spin-alignment split machine, including a base plate 1, a spin-alignment frame 3, a spin-alignment roller 4, a fixed seat 5, an adjustment mechanism 6, a sliding frame 7, a sliding groove 8, and a sliding block 9. The adjustment mechanism 6 is fixedly connected to the upper middle part of the base plate 1. The sliding frame 7 is arranged opposite to the adjustment mechanism 6 on one side of the base plate 1. The sliding frame 7 is arranged symmetrically in a figure-eight pattern. The fixed seat 5 is symmetrically arranged on the side of the base plate 1 away from the sliding frame 7. The fixed seat 5 is fixedly connected to the fixed seat 5. The guide block 2 is slidably connected to the guide rail 11.
[0016] In an optional embodiment, the adjustment mechanism 6 includes a drive motor 601, a bearing seat 602, a threaded rod 603, an adjustment frame 604, an adjustment block 605, a guide rod 606, and a guide groove 607. The adjustment frame 604 is fixedly connected to the base plate 1. The guide rods 606 are symmetrically arranged inside the adjustment frame 604. The adjustment block 605 is slidably connected to the guide rod 606. The bearing seats 602 are movably connected to both sides inside the adjustment frame 604. The threaded rod 603 is arranged between the bearing seats 602. The drive motor 601 is fixedly connected to one side of the adjustment frame 604. The output end of the drive motor 601 is fixedly connected to the threaded rod 603.
[0017] In an optional embodiment, the adjusting block 605 has a threaded structure, the adjusting block 605 and the threaded rod 603 cooperate with each other, and the upper side of the adjusting frame 604 is provided with a guide groove 607. The adjusting block 605 is movably connected with a correction frame 3, which is located on the guide groove 607. After the drive motor 601 starts, its output end directly drives the threaded rod 603 to rotate. The two ends of the threaded rod 603 are movably connected to the adjusting frame 604 through the bearing seats 602 to ensure the stable rotation of the threaded rod 603. The adjusting block 605 has a threaded structure inside and cooperates with the threaded rod 603. When the threaded rod 603 rotates, it drives the adjusting block 605 to move along the axial direction of the threaded rod 603 through the threaded transmission. At the same time, the adjusting block 605 is slidably connected to the symmetrically arranged guide rods 606. The guide rods 606 restrict the degree of freedom of the adjusting block 605, so that it can only move in a straight line. The adjusting block 605 drives the correction frame 3 to move synchronously.
[0018] In an optional embodiment, the sliding frame 7 is provided with a sliding groove 8, a sliding block 9 is slidably connected in the sliding groove 8, a fixing block 10 is fixedly connected to one side of the sliding block 9, the side of the correction frame 3 near the sliding frame 7 is fixedly connected to the fixing block 10, and the side of the correction frame 3 near the fixing seat 5 is fixedly connected to the guide block 2. When material conveying deviates, the position sensor transmits the deviation signal to the external controller for the correction adjustment process. After receiving the deviation signal, the controller instructs the adjustment mechanism 6 to start. The adjustment mechanism 6 drives the threaded rod 603 to rotate via the drive motor 601, causing the adjustment block 605 to move along the guide rod 606. This, in turn, drives the correction frame 3 to move via the sliding block 9. When the correction frame 3 moves, it slides along the sliding groove 8 of the sliding frame 7 via the fixed block 10 on both sides, and slides along the guide rail 11 between the fixed seats 5 via the guide block 2. The figure-eight symmetrical design of the sliding frame 7 provides the angle adjustment space required for correction, enabling the correction frame 3 to achieve fine-tuning of the angle. The overall movement or angle adjustment of the correction frame 3 changes the position of the correction roller 4.
[0019] In an optional embodiment, the correction frame 3 is symmetrically provided with correction rollers 4, and the outer peripheral surface of the correction rollers 4 is provided with an anti-slip and wear-resistant layer.
[0020] In an optional embodiment, the drive motor 601 is a servo motor, and the drive motor 601 is electrically connected to an external controller.
[0021] The working principle of this utility model is as follows: When the material conveying deviates during the use of this device, the position sensor will transmit the deviation signal to the external controller for the correction and adjustment process. After receiving the deviation signal, the controller commands the adjustment mechanism 6 to start. After the drive motor 601 starts, its output end directly drives the threaded rod 603 to rotate. The two ends of the threaded rod 603 are movably connected to the adjustment frame 604 through the bearing seat 602 to ensure the stable rotation of the threaded rod 603. The adjustment block 605 has a threaded structure inside and cooperates with the threaded rod 603. When the threaded rod 603 rotates, the adjustment block 605 is driven to move along the axial direction of the threaded rod 603 through the threaded transmission. The adjustment block 605 is simultaneously slidably connected to the symmetrically arranged guide rod 606. The guide rod 606 restricts the degree of freedom of the adjustment block 605, so that it can only move in a straight line. The adjustment block 605 drives the correction frame 3 to move synchronously. When the correction frame 3 moves, it slides along the sliding groove 8 of the sliding frame 7 via the fixed block 10 on both sides, and slides along the guide rail 11 between the fixed seats 5 via the guide block 2. The figure-eight symmetrical design of the sliding frame 7 provides the angle adjustment space required for correction, so that the correction frame 3 can achieve fine angle adjustment. The overall movement or angle adjustment of the correction frame 3 changes the position of the correction roller 4.
[0022] It should be understood that the specific embodiments described above are for illustrative purposes or to explain the principles of this utility model, and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A compact and efficient web-alignment split-type machine, characterized in that: The system includes a base plate (1), a correction frame (3), a correction roller (4), a fixed seat (5), an adjustment mechanism (6), a sliding frame (7), a sliding groove (8), and a sliding block (9). The adjustment mechanism (6) is fixedly connected to the upper middle part of the base plate (1). The sliding frame (7) is arranged opposite to the adjustment mechanism (6) on one side of the base plate (1). The sliding frame (7) is arranged symmetrically in a figure-eight pattern. The fixed seat (5) is symmetrically arranged on the side of the base plate (1) away from the sliding frame (7). The guide rail (11) is fixedly connected to the fixed seat (5), and the guide block (2) is slidably connected to the guide rail (11).
2. The compact and efficient web-correcting split-type machine according to claim 1, characterized in that: The adjustment mechanism (6) includes a drive motor (601), a bearing seat (602), a threaded rod (603), an adjustment frame (604), an adjustment block (605), a guide rod (606), and a guide groove (607). The adjustment frame (604) is fixedly connected to the base plate (1). The guide rods (606) are symmetrically arranged inside the adjustment frame (604). The adjustment block (605) is slidably connected to the guide rod (606). The bearing seats (602) are movably connected to both sides inside the adjustment frame (604). The threaded rod (603) is arranged between the bearing seats (602). The drive motor (601) is fixedly connected to one side of the adjustment frame (604). The output end of the drive motor (601) is fixedly connected to the threaded rod (603).
3. The compact and efficient web-correcting split-type machine according to claim 2, characterized in that: The adjusting block (605) has a threaded structure. The adjusting block (605) and the threaded rod (603) cooperate with each other. The upper side of the adjusting frame (604) is provided with a guide groove (607). The adjusting block (605) is movably connected with a correction frame (3), which is located on the guide groove (607).
4. The compact and efficient web-correcting split-type machine according to claim 1, characterized in that: The sliding frame (7) is provided with a sliding groove (8), a sliding block (9) is slidably connected in the sliding groove (8), a fixed block (10) is fixedly connected to one side of the sliding block (9), a fixed block (10) is fixedly connected to the side of the correction frame (3) near the sliding frame (7), and a guide block (2) is fixedly connected to the side of the correction frame (3) near the fixed seat (5). Correction rollers (4) are symmetrically arranged on the correction frame (3).
5. A compact and efficient web-correcting split-type machine according to claim 2, characterized in that: The drive motor (601) is a servo motor, and the drive motor (601) is electrically connected to an external controller.