Quick change device for sink float roller

Abstract

The application relates to the technical field of film production line equipment, and specifically discloses a sink floating roller quick replacement device, which comprises a split detachable supporting plate, wherein the split detachable supporting plate comprises front end supporting plates and rear end supporting plates; the front end supporting plates and the rear end supporting plates are detachably connected; the front ends of the two front end supporting plates are rotationally connected with the two ends of a floating roller respectively; the rear ends of the two rear end supporting plates are fixedly connected with the two ends of a fixed horizontal rod arranged; and the two ends of the fixed horizontal rod are rotationally connected with bearing seats arranged at the upper end of a sink through bearings. The device solves the problems that the traditional floating roller supporting structure is complicated and time-consuming in maintenance or replacement of the floating roller, a large amount of manpower and downtime are consumed, the production efficiency is seriously affected, and the maintenance cost and labor intensity are increased.

Description

Technical Field

[0001] This application relates to the technical field of film production line equipment, specifically to a quick replacement device for a water tank float roller. Background Technology

[0002] In the BOPP film production process, the floating rollers in the quench roll trough are used to stabilize the film's orientation and control tension. Traditional floating roller support structures use an integrated support plate installation method, with the bearing seats at both ends, the fixed crossbar, and the cylinder lifting linkage all connected as a single unit. When maintenance or replacement of the floating roller is required, operators must sequentially disassemble the fixed crossbar, the bearing seats at both ends, and the lifting linkage, hoisting the entire structure before separating the support plate to remove the floating roller for replacement. This process is cumbersome and complex, consuming significant manpower and downtime, severely impacting production efficiency, and increasing maintenance costs and labor intensity. Summary of the Invention

[0003] The purpose of this application is to provide a quick replacement device for the float roller of a water tank, so as to solve the problems in the prior art.

[0004] To achieve the above objectives, this application provides a quick replacement device for a water tank float roller, comprising: a detachable support plate, wherein... The detachable support plate includes a front support plate and a rear support plate, which are detachably connected. The front ends of the two front support plates are respectively rotatably connected to both ends of the floating roller; The rear ends of the two rear support plates are respectively fixedly connected to both ends of the fixed crossbar. The two ends of the fixed crossbar are rotatably connected to the bearing seats set at the upper end of the water tank via bearings.

[0005] Optionally, the front end of the front support plate is provided with a through hole, and the rear end of the rear support plate is provided with a first groove.

[0006] Optionally, the rear end of the rear support plate is provided with a detachable fixing plate, and the lower end of the fixing plate is provided with a second groove. The second groove and the first groove are arranged opposite to each other and are together sleeved on the fixing crossbar.

[0007] Optionally, the fixing plate and the rear support plate are detachably connected by bolts.

[0008] Optionally, the front support plate has a first protrusion on both sides of the rear end, and the rear support plate has a second protrusion on both sides of the front end, and the first protrusion and the second protrusion are detachably connected by bolts.

[0009] Optionally, the rear end of the front support plate is provided with a third protrusion, and the front end of the rear support plate is provided with a third groove, the third protrusion cooperating with the third groove.

[0010] Optionally, the third protrusion is provided with a fourth groove, and the third groove is provided with a fourth protrusion, the fourth groove cooperating with the fourth protrusion.

[0011] Optionally, each of the two front-end support plates has a through hole at its front end, and a bearing is installed in the through hole. The front ends of the two front-end support plates are rotatably connected to both ends of the floating roller rotating shaft through the bearing.

[0012] Optionally, it also includes: a cylinder and a lifting linkage, wherein, One end of the lifting link is fixedly connected to the fixed crossbar, and the other end of the lifting link is rotatably connected to the piston rod of the cylinder; one end of the lifting link is fixedly connected to the middle of the fixed crossbar, and the cylinder body of the cylinder is fixedly connected to the side wall of the water tank.

[0013] The embodiments of this application have the following advantages: Modular structure, easy to assemble and disassemble: It adopts a separate support plate design. The front support plate and the floating roller are pre-assembled. When replacing, it is only necessary to hoist it and connect it with the rear support plate and tighten the bolts, which greatly reduces the amount of disassembly and assembly work. Significantly improves replacement efficiency: No need to disassemble large components such as fixed crossbars, lifting linkages and cylinders, reducing replacement time by more than 60%; Reduce labor intensity: Simplified operating procedures reduce manpower requirements by more than 50%; Ensuring production continuity: Significantly reducing downtime and improving production line operating efficiency and stability; Stable and reliable structure: The double-fixed design of plug and bolt ensures support rigidity and positioning accuracy, without affecting the working level of the floating roller. Attached Figure Description

[0014] To more clearly illustrate the embodiments of this application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0015] Figure 1 A schematic diagram of the overall structure of a quick replacement device for a water tank float roller provided in at least one embodiment of this application; Figure 2 A front view of the front support plate of a quick-change device for a water tank float roller provided in at least one embodiment of this application; Figure 3 for Figure 2 Sectional view along line AA; Figure 4 A left view of the front support plate of a quick-change device for a water tank float roller provided in at least one embodiment of this application; Figure 5 A front view of the rear support plate of a quick-change device for a water tank float roller provided for at least one embodiment of this application; Figure 6 Left view of the rear support plate of a quick-change device for a water tank float roller provided in at least one embodiment of this application.

[0016] Explanation of reference numerals in the attached figures: 1. Floating roller, 2. Separable detachable support plate, 3. Front support plate, 4. Rear support plate, 5. Fixed crossbar, 6. Bearing seat, 7. Cylinder, 8. Lifting connecting rod, 9. Water tank, 10. First groove, 11. Second groove, 12. Third groove, 13. First protrusion, 14. Second protrusion, 15. Third protrusion, 16. Piston rod, 17. Fourth groove, 18. Fourth protrusion, 19. Fixed plate, 20. Through hole. Detailed Implementation

[0017] The following specific embodiments illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0018] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this application and for simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise expressly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or a connection within two elements. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0019] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.

[0020] This application provides a quick replacement device for a water tank float roller, see reference. Figures 1 to 6 Includes: a detachable support plate 2, wherein, The detachable support plate 2 includes a front support plate 3 and a rear support plate 4, which are detachably connected. The front ends of the two front support plates 3 are respectively rotatably connected to the two ends of the floating roller 1; The rear ends of the two rear support plates 4 are respectively fixedly connected to both ends of the fixed crossbar 5; The two ends of the fixed crossbar 5 are rotatably connected to the bearing seat 6 set on the upper end of the water tank 9 via bearings.

[0021] In some embodiments, the front end of the front support plate 3 is provided with a through hole 20, and the rear end of the rear support plate 4 is provided with a first groove 10.

[0022] In some embodiments, the rear end of the rear support plate 4 is provided with a detachable fixing plate 19, and the lower end of the fixing plate 19 is provided with a second groove 11. The second groove 11 and the first groove 10 are arranged opposite to each other and are together sleeved on the fixing crossbar 5.

[0023] In some embodiments, the fixing plate 19 and the rear support plate 4 are detachably connected by bolts.

[0024] In some embodiments, the front support plate 3 has a first protrusion 13 on both sides of its rear end, and the rear support plate 4 has a second protrusion 14 on both sides of its front end, and the first protrusion 13 and the second protrusion 14 are detachably connected by bolts.

[0025] In some embodiments, the rear end of the front support plate 3 is provided with a third protrusion 15, and the front end of the rear support plate 4 is provided with a third groove 12, wherein the third protrusion 15 and the third groove 12 cooperate.

[0026] In some embodiments, the third protrusion 15 is provided with a fourth groove 17, and the third groove 12 is provided with a fourth protrusion 18, wherein the fourth groove 17 and the fourth protrusion 18 cooperate with each other.

[0027] In some embodiments, each of the two front end support plates 3 has a through hole 20 at its front end, and a bearing is provided in the through hole 20. The front ends of the two front end support plates 3 are respectively rotatably connected to the two ends of the rotating shaft of the floating roller 1 through the bearing.

[0028] In some embodiments, it further includes: a cylinder 7 and a lifting linkage 8, wherein... One end of the lifting link 8 is fixedly connected to the fixed crossbar 5, and the other end of the lifting link 8 is rotatably connected to the piston rod 16 of the cylinder 7; one end of the lifting link 8 is fixedly connected to the middle part of the fixed crossbar 5, and the cylinder body of the cylinder 7 is fixedly connected to the side wall of the water tank 9.

[0029] The working principle of the quick replacement device for the water tank 9 and float roller 1 provided in this application is as follows: 1. Functional zoning and modular design: The device breaks down the support function into two main modules: the front support plate module 3 and the rear support plate module 4.

[0030] The front support plate 3 module is an integrated unit on which the rotating shaft and bearings of the floating roller 1 are pre-installed. This module is responsible for directly bearing and supporting the floating roller 1.

[0031] The rear support plate 4 module is a fixed unit that is installed in place during the initial installation of the equipment. Its rear end is securely fitted onto the fixed crossbar 5 through a clamping mechanism formed by the first groove 10, the fixed plate 19, and the second groove 11. The fixed crossbar 5 is then mounted on the equipment foundation via a bearing seat 6. This module provides a stable support foundation.

[0032] 2. Fast connection and disconnection mechanism: The front-end and back-end modules connect and are fixed via a set of quick-connect interfaces. These interfaces include: Positioning structure: The third protrusion 15 on the front support plate 3 and the third groove 12 on the rear support plate 4 cooperate with each other. A fourth groove 17 and a fourth protrusion 18 are interlocked on the protrusion and the groove. This positioning structure ensures that the front and rear modules can be quickly and accurately aligned during docking without cumbersome adjustments.

[0033] Fastening structure: The front and rear modules are fastened together by a first protrusion 13 and a second protrusion 14 on their sides with bolts. This is the main mechanical fastening method, ensuring that the two modules become a whole after connection and have sufficient structural strength to withstand the working load of the floating roller 1.

[0034] 3. Quick replacement workflow: During disassembly: Simply loosen and remove the side bolts connecting the front and rear modules, and the front support plate 3 module (along with the floating roller 1 it supports) can be separated from the rear support plate 4 module. At this point, the entire front module and floating roller 1 can be lifted directly from the water tank 9 by hoisting equipment for maintenance or replacement. There is no need to disassemble any components such as the rear fixed crossbar 5, bearing seat 6, and the connected cylinder 7 lifting rod 8.

[0035] During installation: Pre-assemble the new or repaired floating roller 1 with the front support plate 3 module, and use hoisting equipment to lift it to the working position. Utilize the positioning structure (groove fit) between the modules to achieve quick and seamless docking between the front module and the already fixed rear module. Then, simply install and tighten the side connecting bolts, and make simple adjustments to the roller surface level to complete the installation.

[0036] In summary, compared with the prior art, the quick replacement device for the floating roller in the water tank provided in this application includes a separately detachable support plate. The rear support plate can be installed in place in one go. Subsequently, it is only necessary to hoist the pre-assembled front support plate and roller onto the rear insertion interface for seamless connection, then install and tighten the fixing bolts, and adjust the level of the roller surface to complete the roller replacement work. Since the installation and use of this device, the work efficiency of disassembling and replacing floating rollers in the film production line has increased by more than 60%, and the labor intensity has been reduced by more than 50%, providing strong assistance and guarantee for the continuous production operation of the production line.

[0037] Note that, unless otherwise explicitly stated, all features disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by alternative features for achieving the same, equivalent, or similar purpose. Therefore, unless explicitly stated otherwise, each disclosed feature is merely one example of a set of equivalent or similar features. Where used, "further," "preferably," "even further," and "more preferably" are simply starting points for describing another embodiment based on the foregoing embodiments, the combination of which with the foregoing embodiments constitutes the complete configuration of another embodiment. Any combination of several "further," "preferably," "even further," or "more preferably" settings following the same embodiment constitutes yet another embodiment.

[0038] In the implementation of functions and steps, the corresponding functions and steps in the various embodiments may occur in a different order than those shown. For example, two consecutive functions and steps may actually be executed or implemented substantially in parallel, and they may sometimes be executed or implemented in reverse order, depending on the functions involved.

[0039] Although this application has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of this application fall within the scope of protection claimed in this application.

Claims

1. A quick-change device for a water tank float roller, characterized in that, include: Separable and detachable support plate, wherein, The detachable support plate includes a front support plate and a rear support plate, which are detachably connected. The front ends of the two front support plates are respectively rotatably connected to both ends of the floating roller; The rear ends of the two rear support plates are respectively fixedly connected to both ends of the fixed crossbar. The two ends of the fixed crossbar are rotatably connected to the bearing seats set at the upper end of the water tank via bearings.

2. The quick replacement device for the water tank float roller according to claim 1, characterized in that, The front end of the front support plate has a through hole, and the rear end of the rear support plate has a first groove.

3. The quick-change device for the water tank float roller according to claim 1, characterized in that, The rear end of the rear support plate is provided with a detachable fixing plate. The lower end of the fixing plate is provided with a second groove. The second groove and the first groove are arranged opposite to each other and are together sleeved on the fixing crossbar.

4. The quick replacement device for the water tank float roller according to claim 3, characterized in that, The fixed plate and the rear support plate are detachably connected by bolts.

5. The quick replacement device for the water tank float roller according to claim 1, characterized in that, The front support plate has a first protrusion on both sides of the rear end, and the rear support plate has a second protrusion on both sides of the front end. The first protrusion and the second protrusion are detachably connected by bolts.

6. The quick-change device for the water tank float roller according to claim 1, characterized in that, The rear end of the front support plate is provided with a third protrusion, and the front end of the rear support plate is provided with a third groove, the third protrusion and the third groove cooperating.

7. The quick-change device for the water tank float roller according to claim 6, characterized in that, The third protrusion is provided with a fourth groove, and the third groove is provided with a fourth protrusion, the fourth groove and the fourth protrusion cooperating with each other.

8. The quick replacement device for the water tank float roller according to claim 1, characterized in that, Both of the front end support plates have through holes at their front ends, and bearings are installed in the through holes. The front ends of the two front end support plates are rotatably connected to the two ends of the floating roller rotating shaft through the bearings.

9. The quick replacement device for the water tank float roller according to claim 1, characterized in that, Also includes: Cylinder, lifting linkage, among which, One end of the lifting link is fixedly connected to the fixed crossbar, and the other end of the lifting link is rotatably connected to the piston rod of the cylinder; one end of the lifting link is fixedly connected to the middle of the fixed crossbar, and the cylinder body of the cylinder is fixedly connected to the side wall of the water tank.

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