A fill-free artificial turf separating device

CN224798175UActive Publication Date: 2026-09-25JIANGSU LINETEX CO LTD
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Patent Information

Application Number
CN202521697283.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-09-25
Estimated Expiration
2035-08-11

AI Technical Summary

Technical Problem

[0003]报废草坪或者到期报废的免填充人造草坪,在场地拆除以后,一般都会填埋或者焚烧处理,人造草坪表面的人造草丝是聚乙烯聚丙烯材料利用价值非常高,若直接焚烧则造成了资源浪费

Benefits of technology

(1)、该一种用于免填充人造草坪分离装置,当人造草坪需要进行分离时,启动动力辊,动力辊对人造草坪进行输送,人造草坪经过张力辊与展布辊后,人造草坪表面会更加平整,然后进入毛刷辊,毛刷辊将人造草坪表面进行草丝梳理,有利于后续进行切割,当人造草坪进入到刀辊底部后,人造草坪经过锯齿板时,锯齿板上的锯齿将人造草丝从人造草坪表面叉出来并固定,启动驱动电机,驱动电机通过传动轴带动刀辊转动,刀辊转动时带动刀片转动对人造草丝进行切割,将人造草丝从人造草坪表面分离出来,可以高效地将人造草丝从人造草坪上分离出来,从而提高了人造草坪回收利用的经济价值。

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Abstract

The utility model discloses a kind of for exempt from filling artificial turf separating device, including separating frame, the separating frame inside fixedly connected with base, the base top movably connected with artificial turf, the separating frame inside rotationally connected with tension roller, the separating frame inside rotationally connected with spread roller, the separating frame inside rotationally connected with power roller, the separating frame inside rotationally connected with brush roller;The utility model relates to turf separating technical field;Through the cooperation of tension roller, spread roller, power roller, brush roller, hot plate, knife roll, blade and sawtooth plate, artificial grass silk can be more efficiently separated from artificial turf inside, simultaneously, by the cooperation of electric push rod, connecting block, cohere roller, dust catcher and dust suction pipe, dust impurities inside artificial turf can be cohere cleaned, prevent dust impurities inside artificial turf from mixing into artificial grass silk recycling process.
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Description

Technical Field

[0001] This utility model relates to the field of turf separation technology, specifically a device for separating artificial turf that does not require filling. Background Technology

[0002] Artificial turf separation devices are specialized equipment designed for the installation, maintenance, and recycling of artificial turf. Their core function is to separate different layers or components of the artificial turf, meeting the needs of its entire lifecycle management. Their design must consider material properties, scenario requirements, and environmental protection requirements.

[0003] Waste turf or expired artificial turf that doesn't require filling is usually landfilled or incinerated after the site is demolished. The artificial grass fibers on the surface of artificial turf are made of polyethylene and polypropylene, which have very high utilization value. Direct incineration would be a waste of resources.

[0004] Therefore, this utility model provides a device for separating artificial turf without filling, in order to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a device for separating artificial turf that does not require filling, thus solving the aforementioned problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a separation device for infill-free artificial turf, comprising a separation frame, a base fixedly connected inside the separation frame, artificial turf movably connected to the top of the base, a tension roller rotatably connected inside the separation frame, a spreading roller rotatably connected inside the separation frame, a power roller rotatably connected inside the separation frame, a brush roller rotatably connected inside the separation frame, a drive motor fixedly connected to the side wall of the separation frame, a transmission shaft fixedly connected to the output end of the drive motor, a blade roller fixedly connected to the side wall of the transmission shaft, a blade fixedly connected to the side wall of the blade roller, and a serrated plate fixedly connected inside the separation frame.

[0007] Preferably, a transparent vertical plate is fixedly connected inside the separation frame, and the transparent vertical plate is made of tempered glass.

[0008] Preferably, an electric push rod is fixedly connected inside the separation frame, a connecting block is fixedly connected to the bottom of the electric push rod, and an adhesive roller is rotatably connected inside the connecting block.

[0009] Preferably, a vacuum cleaner is fixedly connected to the top of the separation frame, and a vacuum tube is connected to the bottom of the vacuum cleaner.

[0010] Preferably, a heating plate is fixedly connected inside the separation frame, and the side wall of the adhesive roller is movably connected to the top of the artificial turf.

[0011] Preferably, a dustproof chamber is movably connected to the side wall of the drive motor, and one side of the dustproof chamber is movably connected to the side wall of the separation frame.

[0012] This invention provides a device for separating artificial turf that does not require filling, which has the following advantages compared with the prior art: (1) The device for separating artificial turf without filling is used to start the power roller when the artificial turf needs to be separated. The power roller conveys the artificial turf. After passing through the tension roller and the spreading roller, the surface of the artificial turf will be smoother. Then it enters the brush roller. The brush roller combs the grass fibers on the surface of the artificial turf, which is conducive to subsequent cutting. When the artificial turf enters the bottom of the cutter roller, when the artificial turf passes through the saw tooth plate, the saw teeth on the saw tooth plate will fork the artificial grass fibers out of the surface of the artificial turf and fix them. The drive motor is started. The drive motor drives the cutter roller to rotate through the transmission shaft. When the cutter roller rotates, it drives the blade to rotate to cut the artificial grass fibers and separate the artificial grass fibers from the surface of the artificial turf. It can efficiently separate the artificial grass fibers from the artificial turf, thereby improving the economic value of artificial turf recycling.

[0013] (2) This device for separating artificial turf without filling has a transparent vertical plate made of tempered glass. The staff can directly observe the separation of artificial turf inside the separation frame through the transparent vertical plate. When the artificial turf enters the separation frame, the electric push rod is activated. The electric push rod drives the adhesive roller to press down to the surface of the artificial turf through the connecting block. The adhesive roller is activated to stick and clean the dust on the top of the artificial turf, preventing dust and impurities inside the artificial turf from participating in the recycling. After the vacuum cleaner has finished cleaning the artificial turf, the electric push rod drives the adhesive roller to rise and reset through the connecting block. At this time, the vacuum cleaner is activated. The vacuum cleaner absorbs the excess dust on the surface of the adhesive roller through the suction pipe, preventing dust from falling into the artificial turf. By setting a heating plate, the artificial turf can be heated after entering the separation frame, which softens the backing layer of the artificial turf and reduces its stickiness, making it more convenient for subsequent equipment to separate the artificial turf. By setting a dustproof chamber, dust can be prevented from entering the drive motor, thereby preventing the drive motor from being damaged by dust intrusion. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a non-fillable artificial turf separation device according to this utility model; Figure 2 This is a schematic diagram of the position and structure of the heating plate of this utility model; Figure 3 This is a schematic diagram of the position and structure of the vacuum tube of this utility model; Figure 4 This is a utility model Figure 3 Enlarged view of point A in the image.

[0015] In the diagram: 1. Separation frame; 2. Transparent vertical plate; 3. Electric push rod; 4. Connecting block; 5. Adhesive roller; 6. Vacuum cleaner; 7. Vacuum pipe; 8. Base; 9. Artificial turf; 10. Tension roller; 11. Spreading roller; 12. Power roller; 13. Brush roller; 14. Heating plate; 15. Drive motor; 16. Drive shaft; 17. Knife roller; 18. Blade; 19. Serrated plate; 20. Dustproof chamber. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0017] Please see Figure 1 - Figure 4 A device for separating artificial turf without filling includes a separation frame 1, a base 8 fixedly connected inside the separation frame 1, artificial turf 9 movably connected to the top of the base 8, a tension roller 10 rotatably connected inside the separation frame 1, a spreading roller 11 rotatably connected inside the separation frame 1, a power roller 12 rotatably connected inside the separation frame 1, a brush roller 13 rotatably connected inside the separation frame 1, a drive motor 15 fixedly connected to the side wall of the separation frame 1, a transmission shaft 16 fixedly connected to the output end of the drive motor 15, a blade roller 17 fixedly connected to the side wall of the transmission shaft 16, a blade 18 fixedly connected to the side wall of the blade roller 17, and a serrated plate 19 fixedly connected inside the separation frame 1.

[0018] It should be noted that when the artificial turf 9 needs to be separated, the power roller 12 is started to transport the artificial turf 9. After passing through the tension roller 10 and the spreading roller 11, the surface of the artificial turf 9 becomes smoother. Then it enters the brush roller 13, which combs the grass fibers on the surface of the artificial turf 9, which is beneficial for subsequent cutting. When the artificial turf 9 enters the bottom of the cutter roller 17, it passes through the serrated plate 19. The serrations on the serrated plate 19 fork the artificial grass fibers from the surface of the artificial turf 9 and fix them. The drive motor 15 is started, and the drive motor 15 drives the cutter roller 17 to rotate through the transmission shaft 16. When the cutter roller 17 rotates, it drives the blade 18 to rotate and cut the artificial grass fibers, separating the artificial grass fibers from the surface of the artificial turf 9. This can efficiently separate the artificial grass fibers from the artificial turf, thereby improving the economic value of artificial turf recycling.

[0019] In an optional embodiment: a transparent vertical plate 2 is fixedly connected inside the separation frame 1, and the transparent vertical plate 2 is made of tempered glass.

[0020] It should be noted that by setting up a transparent vertical panel 2 made of tempered glass, staff can directly observe the separation of the artificial turf 9 inside the separation frame 1 through the transparent vertical panel 2.

[0021] In an optional embodiment: an electric push rod 3 is fixedly connected inside the separation frame 1, a connecting block 4 is fixedly connected to the bottom of the electric push rod 3, and an adhesive roller 5 is rotatably connected inside the connecting block 4.

[0022] It should be noted that after the artificial turf 9 enters the separation frame 1, the electric push rod 3 is activated. The electric push rod 3 drives the adhesive roller 5 to press down onto the surface of the artificial turf 9 through the connecting block 4. The adhesive roller 5 is activated to stick and clean the dust on the top of the artificial turf 9, so as to prevent the dust and impurities inside the artificial turf 9 from participating in the recycling.

[0023] In an optional embodiment: a vacuum cleaner 6 is fixedly connected to the top of the separation frame 1, and a vacuum cleaner pipe 7 is connected to the bottom of the vacuum cleaner 6.

[0024] It should be noted that after the vacuum cleaner 6 finishes cleaning the artificial turf 9, the electric push rod 3 drives the adhesive roller 5 to rise and reset through the connecting block 4. At this time, the vacuum cleaner 6 is started, and the vacuum cleaner 6 absorbs the excess dust on the surface of the adhesive roller 5 through the suction pipe 7 to prevent the dust from falling into the interior of the artificial turf 9.

[0025] In an optional embodiment: a heating plate 14 is fixedly connected inside the separation frame 1, and the sidewall of the adhesive roller 5 is movably connected to the top of the artificial turf 9.

[0026] It should be noted that by setting up the heating plate 14, after the artificial turf 9 enters the separation frame 1, the heating plate 14 can heat it, softening the backing layer of the artificial turf 9 and reducing its stickiness, thus making it more convenient for subsequent equipment to separate the artificial turf 9.

[0027] In an optional embodiment: a dustproof chamber 20 is movably connected to the side wall of the drive motor 15, and one side of the dustproof chamber 20 is movably connected to the side wall of the separation frame 1.

[0028] It should be noted that by setting up the dustproof chamber 20, dust can be prevented from entering the drive motor 15, thereby avoiding damage to the drive motor 15 due to dust intrusion.

[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0030] During operation, when the artificial turf 9 needs to be separated, the power roller 12 is activated, which conveys the artificial turf 9. After passing through the tension roller 10 and the spreading roller 11, the surface of the artificial turf 9 becomes smoother. Then it enters the brush roller 13, which combs the grass fibers on the surface of the artificial turf 9, which is beneficial for subsequent cutting. When the artificial turf 9 enters the bottom of the cutter roller 17, it passes through the serrated plate 19. The serrations on the serrated plate 19 fork the artificial grass fibers from the surface of the artificial turf 9 and fix them. The drive motor 15 is activated, and the drive motor 15 drives the cutter roller 17 to rotate through the transmission shaft 16. When the cutter roller 17 rotates, it drives the blade 18 to rotate and cut the artificial grass fibers, separating the artificial grass fibers from the surface of the artificial turf 9. This can efficiently separate the artificial grass fibers from the artificial turf, thereby improving the economic value of artificial turf recycling. By setting up a transparent vertical panel 2 made of tempered glass, staff can directly observe the separation of the artificial turf 9 inside the separation frame 1 through the transparent vertical panel 2; When the artificial turf 9 enters the separation frame 1, the electric push rod 3 is activated. The electric push rod 3 drives the adhesive roller 5 to press down onto the surface of the artificial turf 9 through the connecting block 4. The adhesive roller 5 is activated to stick and clean the dust on the top of the artificial turf 9, so as to prevent the dust and impurities inside the artificial turf 9 from participating in the recycling. After the vacuum cleaner 6 finishes cleaning the artificial turf 9, the electric push rod 3 drives the adhesive roller 5 to rise and reset through the connecting block 4. At this time, the vacuum cleaner 6 is started, and the vacuum cleaner 6 absorbs the excess dust on the surface of the adhesive roller 5 through the suction pipe 7 to prevent the dust from falling into the interior of the artificial turf 9. By setting up a heating plate 14, after the artificial turf 9 enters the separation frame 1, the heating plate 14 can heat it, softening the backing layer of the artificial turf 9 and reducing its stickiness, thus making it more convenient for subsequent equipment to separate the artificial turf 9. By setting up a dustproof chamber 20, dust can be prevented from entering the drive motor 15, thereby avoiding damage to the drive motor 15 due to dust intrusion.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for separating infill-free artificial turf, comprising a separation frame (1), characterized in that: The separation frame (1) is fixedly connected to a base (8), and artificial turf (9) is movably connected to the top of the base (8). The separation frame (1) is rotatably connected to a tension roller (10), a spreading roller (11), a power roller (12), and a brush roller (13). The separation frame (1) is fixedly connected to a drive motor (15) on its side wall, a transmission shaft (16) is fixedly connected to the output end of the drive motor (15), a blade roller (17) is fixedly connected to the side wall of the transmission shaft (16), a blade (18) is fixedly connected to the side wall of the blade roller (17), and a serrated plate (19) is fixedly connected inside the separation frame (1).

2. The device for separating infill-free artificial turf according to claim 1, characterized in that: The separation frame (1) is fixedly connected to a transparent vertical plate (2), which is made of tempered glass.

3. The device for separating infill-free artificial turf according to claim 1, characterized in that: An electric push rod (3) is fixedly connected inside the separation frame (1), and a connecting block (4) is fixedly connected to the bottom of the electric push rod (3). An adhesive roller (5) is rotatably connected inside the connecting block (4).

4. The device for separating artificial turf without filling according to claim 1, characterized in that: A vacuum cleaner (6) is fixedly connected to the top of the separation frame (1), and a vacuum tube (7) is connected to the bottom of the vacuum cleaner (6).

5. A device for separating infill-free artificial turf according to claim 3, characterized in that: A heating plate (14) is fixedly connected inside the separation frame (1), and the side wall of the adhesive roller (5) is movably connected to the top of the artificial turf (9).

6. A device for separating infill-free artificial turf according to claim 1, characterized in that: The drive motor (15) has a dustproof chamber (20) movably connected to its side wall, and one side of the dustproof chamber (20) is movably connected to the side wall of the separation frame (1).