A press lining machine facilitating material collection
Patent Information
- Application Number
- CN202522501640.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0003]然而,现有的压衬机在完成压衬操作后,出料时布料和衬布的组合体容易出现褶皱、卷曲不平整的情况,导致收料困难,一方面,不平整的出料使得人工整理收料的工作量大幅增加,降低了生产效率,另一方面,褶皱可能会在后续加工中影响产品质量,增加次品率,目前,虽然有一些改进的压衬机尝试在出料端设置简单的抚平装置,但这些装置往往结构固定,无法根据不同厚度、材质的布料和衬布组合体进行自适应调节,抚平效果不佳,依然难以满足高效、高质量收料的需求
1.本实用新型,通过抚平辊对布料和衬布组合体进行双向抚平处理。进料端的抚平组件可预先整理布料,使其平整进入压衬设备,出料端的组件则及时抚平压衬后的布料,减少褶皱和卷曲,大幅降低人工整理工作量,显著提升收料效率。
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Figure CN224798184U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lining press technology, and in particular to a lining press that is easy to collect materials. Background Technology
[0002] In industries such as garment processing, pressing machines are commonly used equipment. They use heat pressing to bond the fabric and lining together, thereby improving the texture and crispness of the garment.
[0003] However, after the pressing operation is completed, the existing pressing machines tend to produce wrinkles, curls, and unevenness in the fabric and lining combination at the discharge point, making material collection difficult. On the one hand, the uneven discharge significantly increases the workload of manual material collection and reduces production efficiency. On the other hand, wrinkles may affect product quality in subsequent processing and increase the defect rate. Currently, although some improved pressing machines have attempted to set simple smoothing devices at the discharge end, these devices are often structurally fixed and cannot be adaptively adjusted according to different thicknesses and materials of fabric and lining combinations. The smoothing effect is poor and still cannot meet the requirements of efficient and high-quality material collection.
[0004] Therefore, we provide a lining press that facilitates material collection. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a pressing machine that facilitates material collection, enabling efficient smoothing of the pressed fabric and lining assembly, facilitating material collection, and improving production efficiency and product quality.
[0006] In view of this, the present invention provides a lining press that facilitates material collection, comprising a frame on which a lining press, a conveyor belt, and a smoothing assembly are mounted; The smoothing component is disposed at the discharge end of the pressing equipment. The smoothing component includes a fixed frame, which is mounted on the frame via a movable shaft and a support base. The other end of the fixed frame is provided with a flat surface, and a spring is provided at the flat end. The spring is connected to the smoothing roller below. The movable shaft is connected to a drive motor on the support base.
[0007] Preferably, the upper integral structure of the smoothing roller is provided with a connecting part, and the upper and lower ends of the spring are provided with positioning blocks. The spring is installed on the connecting part of the fixing frame and the smoothing roller respectively through the cooperation of the positioning blocks at the upper and lower ends and bolts.
[0008] Preferably, the fixing frame has a cavity structure. The cavity structure design reduces its own weight, thereby reducing the load when the drive motor drives the fixing frame to swing, and achieving energy consumption optimization.
[0009] Preferably, one end of the movable shaft extends with structural teeth, which mesh with the driving teeth below, and the driving teeth are connected to the output end of a drive motor mounted on one of the support seats.
[0010] Preferably, both the feed end and the discharge end of the pressing device are equipped with smoothing components.
[0011] Preferably, the frame is equipped with a controller, which is electrically connected to the drive motor.
[0012] Preferably, the frame is provided with two sets of controllers, located on the left and right sides of the frame respectively, and both sets of controllers can control the two sets of drive motors simultaneously.
[0013] Compared with the prior art, this utility model provides a lining press that facilitates material collection, and has the following beneficial effects: 1. This utility model uses a smoothing roller to perform bidirectional smoothing treatment on the fabric and lining assembly. The smoothing component at the feeding end can pre-sort the fabric to make it flat before entering the pressing and lining equipment, while the component at the discharging end smooths the pressed and lining fabric in time, reducing wrinkles and curling, greatly reducing the amount of manual sorting work, and significantly improving the material collection efficiency.
[0014] 2. In this utility model, the drive motor drives the movable shaft to rotate through the meshing of the structural teeth and the drive teeth, thereby causing the fixed frame to swing around the movable shaft, realizing flexible adjustment of the height of the smoothing roller. At the same time, the installation method of the spring, positioning block and bolt allows the smoothing roller to make adaptive elastic adjustments according to the unevenness of the surface of the fabric and lining assembly, different thicknesses and materials, so as to accurately fit the material surface.
[0015] 3. This utility model has a cavity structure in the fixed frame. The hollow design effectively reduces its own weight while ensuring structural strength, thereby reducing the inertial resistance that the drive motor needs to overcome when driving the fixed frame to swing, and reducing energy consumption.
[0016] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0017] Figure 1 This is an overall view of a lining press that facilitates material collection, as proposed in this utility model. Figure 2 This is a schematic diagram of the smoothing component structure proposed in this utility model; Figure 3 This is a schematic diagram of the drive motor, structural gear, and drive gear mounting structure proposed in this utility model. Figure 4 This is a schematic diagram of the spring and positioning block installation structure proposed in this utility model.
[0018] In the diagram: 1. Frame; 2. Pressing equipment; 3. Conveyor belt; 4. Smoothing assembly; 41. Fixed frame; 411. Cavity structure; 42. Movable shaft; 421. Structural gear; 43. Support base; 44. Drive gear; 45. Drive motor; 46. Smoothing roller; 461. Connecting part; 47. Spring; 471. Positioning block; 5. Controller. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Example 1: A lining press that facilitates material collection, such as... Figures 1-4 As shown, it includes a frame 1, on which a pressing device 2, a conveyor belt 3, and a smoothing assembly 4 are mounted; The smoothing component 4 is set at the discharge end of the pressing equipment 2. The smoothing component 4 includes a fixed frame 41. The fixed frame 41 is mounted on the frame 1 via a movable shaft 42 and a support base 43. The other end of the fixed frame 41 is provided with a flat surface, and a spring 47 is provided at the flat end. The spring 47 is connected to the smoothing roller 46 below. The movable shaft 42 is connected to the drive motor 45 on the support base 43.
[0022] In use, the fabric and lining are conveyed to the pressing and lining equipment 2 via conveyor belt 3. When the material arrives at the feed end of the pressing and lining equipment 2, the smoothing component 4 starts operating, the drive motor 45 starts, and its output end drives the drive gear 44 to rotate. Through the meshing transmission between the structural gear 421 and the drive gear 44, the movable shaft 42 rotates, which in turn drives the fixed frame 41 to swing around the movable shaft 42, allowing the smoothing roller 46 to descend to a suitable height. The spring 47 is fixed to the connection part 461 of the fixed frame 41 and the smoothing roller 46 by the positioning blocks 471 at the upper and lower ends and bolts, respectively. With its own elasticity, the smoothing roller 46 is made to fit against the surface of the fabric, performing preliminary smoothing to ensure that it enters the pressing and lining equipment 2 smoothly. The pressing and lining equipment 2 then... After initial smoothing, the fabric and lining undergo hot pressing. Under the synergistic effect of process parameters such as temperature, pressure, and time, a tight bond is achieved between the fabric and lining, completing the pressing process. The pressed fabric assembly is output from the discharge end of the pressing equipment 2. The smoothing component 4 at the discharge end immediately engages. The drive motor 45, based on preset parameters or real-time monitoring of the fabric's condition, precisely adjusts the swing angle of the fixed frame 41 via the drive gear 44, structural gear 421, and movable shaft 42, ensuring that the smoothing roller 46 is in the optimal smoothing position. The spring 47 adaptively adjusts its elasticity according to the unevenness of the fabric surface, ensuring that the smoothing roller 46 applies appropriate pressure to smooth the fabric. Simultaneously, the smoothing roller 46... Driven by the fabric, the fabric rotates synchronously, achieving dynamic and comprehensive smoothing of the fabric surface. After being smoothed twice at the inlet and outlet ends, the fabric assembly is conveyed to the receiving area by conveyor belt 3 in a flat state. At this point, it can be directly wound or stacked for receiving operations without the need for tedious manual sorting, significantly improving receiving efficiency.
[0023] like Figures 1-4 As shown, the smoothing roller 46 has an integral connecting part 461 on its upper part, and the spring 47 has positioning blocks 471 at both ends. The spring 47 is installed on the connecting part 461 of the fixed frame 41 and the smoothing roller 46 respectively through the cooperation of the positioning blocks 471 at both ends and the bolts.
[0024] like Figures 1-4 As shown, the fixed frame 41 is provided with a cavity structure 411. The cavity structure 411 is designed to reduce its own weight, thereby reducing the load when the drive motor 45 drives the fixed frame 41 to swing, and achieving energy consumption optimization.
[0025] like Figures 1-4 As shown, one end of the movable shaft 42 extends with a structural tooth 421, which meshes with the drive tooth 44 below. The drive tooth 44 is connected to the output end of the drive motor 45 mounted on one of the support seats 43.
[0026] Example 2: A lining press that facilitates material collection, such as... Figures 1-4 As shown, the feeding end and the discharging end of the pressing equipment 2 are both equipped with smoothing components 4.
[0027] A controller 5 is installed on the frame 1, and the controller 5 is electrically connected to the drive motor 45.
[0028] Two sets of controllers 5 are installed on the frame 1, located on the left and right sides of the frame 1 respectively, and both sets of controllers 5 can control two sets of drive motors 45 at the same time.
[0029] In use, controllers 5 are installed on both the left and right sides of the frame 1, allowing operators to set parameters and control the equipment from either the left or right side, avoiding frequent circling of the machine. In multi-person collaborative operations or assembly line production scenarios, operators at different workstations can select the appropriate controller 5 based on their position, significantly reducing operation time and improving production efficiency. At the same time, both sets of controllers 5 can control two sets of drive motors 45 simultaneously, forming a redundant control mechanism. When one set of controllers 5 fails, the operator can immediately switch to the other set of controllers 5 to continue working without stopping the machine for maintenance.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A lining press for easy material collection, comprising a frame (1), wherein the frame (1) is provided with a lining press (2), a conveyor belt (3), and a smoothing assembly (4), characterized in that: The smoothing component (4) is disposed at the discharge end of the pressing device (2). The smoothing component (4) includes a fixed frame (41). The fixed frame (41) is mounted on the frame (1) via a movable shaft (42) and a support base (43). The other end of the fixed frame (41) is provided with a flat surface, and a spring (47) is provided at the flat end. The spring (47) is connected to the smoothing roller (46) below. The movable shaft (42) is connected to the drive motor (45) on the support base (43).
2. The lining press for easy material collection according to claim 1, characterized in that, The smoothing roller (46) has an integral structure with a connecting part (461) on top. The spring (47) has positioning blocks (471) at both ends. The spring (47) is installed on the connecting part (461) of the fixed frame (41) and the smoothing roller (46) respectively through the cooperation of the positioning blocks (471) at both ends and the bolts.
3. A lining press for easy material collection according to claim 2, characterized in that, The fixed frame (41) is provided with a cavity structure (411). The cavity structure (411) is designed to reduce its own weight, thereby reducing the load when the drive motor (45) drives the fixed frame (41) to swing, and achieving energy consumption optimization.
4. A lining press for easy material collection according to claim 1, characterized in that, One end of the movable shaft (42) is provided with a structural tooth (421), which meshes with the drive tooth (44) below. The drive tooth (44) is connected to the output end of the drive motor (45) mounted on one of the support seats (43).
5. A lining press for easy material collection according to claim 1, characterized in that, The pressing device (2) is equipped with smoothing components (4) at both the feed end and the discharge end.
6. A lining press for easy material collection according to claim 1, characterized in that, The frame (1) is equipped with a controller (5), which is electrically connected to the drive motor (45).
7. A lining press for easy material collection according to claim 6, characterized in that, Two sets of controllers (5) are provided on the frame (1), located on the left and right sides of the frame (1) respectively, and both sets of controllers (5) can control two sets of drive motors (45) at the same time.