A film slitting device
Patent Information
- Application Number
- CN202522406837.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0005]上述专利中的装置在对薄膜进行分切时,通过将薄膜传输到多个切割刀片的底部,再通过调节切割刀片与薄膜之间的接触实现分切的效果,由于上述专利中的切割刀片是通过薄膜的传输实现转动的效果,这样容易造成切割刀片与薄膜之间发生挤压的情况,这样就会造成薄膜分切不彻底的情况,容易造成薄膜之间粘连的情况,影响薄膜的分切效率和质量
[0015]1.本实用新型,在使用时,将薄膜套筒放置在旋转辊上,通过第二驱动电机带动夹爪和旋转辊同步旋转,在薄膜放置完成后,通过微调器实现电推缸带动辅助板向上移动,辅助板通过鱼眼关节同步带动摆板向上偏转,在偏转时,旋转块上的缺口与旋转辊的一端配合,通过第三驱动电机带动旋转块转动,有效避免旋转辊在旋转时发生晃动的情况;
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Figure CN224798201U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to the field of film slitting technology, and more specifically to a film slitting device. Background Technology
[0002] As one of the important end forms of polymer material processing, film is widely used in many fields such as packaging, electronics, optics, new energy, and medical. Its demand continues to grow with the expansion of downstream industries. In the film production and application chain, the slitting process is the core link connecting "mass-scale substrate manufacturing" and "customized end-user demand". Upstream film production lines usually produce wide-width, large-diameter master rolls, while downstream applications require narrow-width, fixed-length or specific-specification finished rolls. Film slitting equipment is the key equipment to realize this "wide-width master roll → customized finished roll" transformation. Its technical level directly determines the precision, quality stability and production efficiency of the finished film.
[0003] Traditional film slitting equipment typically uses film transport for slitting, requiring coordination between a feeding device, a transport device, a slitting device, and a winding device to achieve the desired slitting effect. However, during transport slitting, discrepancies in film dimensions can easily occur, preventing effective slitting according to the set dimensions. This negatively impacts the quality and efficiency of the film in later use.
[0004] A search revealed that Chinese patent application CN202421508057.8 discloses a film slitting machine for film production; it includes a base plate, and a lifting and slitting mechanism is fixedly installed on one side of the upper surface of the base plate. The lifting and slitting mechanism includes a support plate, a movable groove, a movable column, a bearing, a bearing plate, attachment components, a movable rotating rod, and cutting blades. The support plate is fixedly installed on one side of the upper surface of the base plate. A movable groove is opened inside the top of the support plate. A movable column is movably installed inside the movable groove. A bearing is movably installed at the bottom of the movable column. A bearing plate is fixedly installed at the bottom of the bearing. Several attachment components are fixedly installed on the side of the bearing plate away from the movable column. A movable rotating rod is movably installed inside the attachment components. Several cutting blades are fixedly installed around the outer circumference of the movable rotating rod.
[0005] The device in the aforementioned patent achieves the slitting effect by transferring the film to the bottom of multiple cutting blades and adjusting the contact between the cutting blades and the film. Since the cutting blades in the aforementioned patent achieve the rotation effect through the transfer of the film, this can easily cause squeezing between the cutting blades and the film, resulting in incomplete film slitting and adhesion between films, thus affecting the slitting efficiency and quality of the film. Utility Model Content
[0006] The purpose of this invention is to provide a film slitting device. In this device, the sleeve of the film is placed on a rotating roller, and the auxiliary plate and the swing plate are moved by an electric push cylinder, so that the rotating block on one side of the swing plate cooperates with the other end of the rotating roller, thereby effectively ensuring the stability of the rotating roller during rotation. The second lead screw drives the fine adjustment component and the slitting machine to move effectively, thereby achieving the slitting effect of the film; thus solving the problems of the above-mentioned background technology.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A film slitting device includes a slitting frame; a first drive motor and a second drive motor are fixedly mounted on the inner side wall of one end of the slitting frame; wherein, a toothed pulley on the output shaft of the first drive motor is connected to a toothed pulley mounted on one end of a second lead screw via a toothed belt; the other end of the second lead screw is movably mounted to the side wall of the other end of the slitting frame via a bearing; a gripper is fixedly mounted on the output shaft of the second drive motor; and a rotating roller is fixedly mounted on the gripper.
[0009] The slitting frame is internally fitted with a fine-tuning component; the fine-tuning component includes a first slide rail; the first slide rail is fixedly installed with the slitting frame; a movable frame is movably installed on the first slide rail; the bottom of the movable frame is movably installed with a second lead screw; two symmetrical second slide rails are fixedly installed on the top of the movable frame; a slitting machine is movably installed on the second slide rails via a slider.
[0010] As a further technical solution of this utility model, a limiting piece is fixedly installed on one side of the base of the slitting machine; a limiting block is movably installed on the crossbar provided on one side of the movable frame; an adjusting screw is movably installed on the bottom of the slitting machine through a bearing seat; the other end of the adjusting screw contacts the mounting frame of the slitting machine; the slitting machine and the base are detachably installed.
[0011] As a further technical solution of this utility model, an auxiliary plate and a swing plate are movably installed on the inner side of the side wall away from the end where the gripper is located; wherein, a third drive motor is fixedly installed on the outer side wall of the swing plate; the output shaft of the third drive motor passes through the swing plate and a rotating block is fixedly installed thereon, and the rotating block is open.
[0012] As a further technical solution of this utility model, the auxiliary plate is movably installed on the fisheye joint of the electric pusher rod via a rotating shaft; the bottom of the electric pusher cylinder is fixedly installed on the bottom plate of the cutting frame.
[0013] As a further technical solution of this utility model, a top beam is fixedly installed on the top of the cutting frame; a fine adjuster is fixedly installed on the top beam; the fine adjuster is electrically connected to the electric push cylinder.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In use, the film sleeve is placed on the rotating roller. The second drive motor drives the gripper and the rotating roller to rotate synchronously. After the film is placed, the electric push cylinder is driven by the fine adjuster to move the auxiliary plate upward. The auxiliary plate drives the swing plate to deflect upward synchronously through the fisheye joint. During the deflection, the notch on the rotating block cooperates with one end of the rotating roller. The third drive motor drives the rotating block to rotate, which effectively avoids the rotating roller from shaking during rotation.
[0016] 2. In this utility model, the second lead screw is driven to rotate by the first drive motor, so that the second lead screw drives the moving frame to move laterally along the first slide rail, thereby moving the slitting machine on the fine-tuning component to different positions to achieve the slitting effect of the film. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0018] Figure 2 This utility model Figure 1 Another perspective structural diagram.
[0019] Figure 3 This utility model Figure 1 A schematic diagram of the rear structure.
[0020] Figure 4 This utility model Figure 1 A schematic diagram of the partial structural breakdown in the middle.
[0021] Figure 5 This utility model Figure 4 Internal structure diagram.
[0022] Figure 6 This utility model Figure 5 Schematic diagram of the assembly of the splitter and fine-tuning components.
[0023] Figure 7 This utility model Figure 6 Another perspective structural diagram.
[0024] Figure 8 This utility model Figure 7 Another perspective structural diagram.
[0025] Figure 9 This utility model Figure 1 Enlarged view of the local structure at point A in the middle.
[0026] In the diagram: 1-Sliding frame, 2-Top beam, 3-Fine adjuster, 4-Sliding machine, 5-Fine adjuster assembly, 50-First slide rail, 51-Moving frame, 52-Limit block, 53-Second slide rail, 54-Slider, 55-Adjusting screw, 6-Rotating roller, 7-Electric pusher cylinder, 8-Second lead screw, 9-First drive motor, 10-Second drive motor, 11-Rotating block, 12-Third drive motor, 13-Fisheye joint, 14-Auxiliary plate, 15-Swing plate, 16-Gripper, 17-Limit plate. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-9 In this embodiment of the present invention, a film slitting device includes a slitting frame 1; a first drive motor 9 and a second drive motor 10 are fixedly installed on the inner side wall of one end of the slitting frame 1; wherein, the toothed pulley on the output shaft of the first drive motor 9 is connected to the toothed pulley installed at one end of the second lead screw 8 through a toothed belt; the other end of the second lead screw 8 is movably installed on the side wall of the other end of the slitting frame 1 through a bearing; a gripper 16 is fixedly installed on the output shaft of the second drive motor 10; and a rotating roller 6 is fixedly installed on the gripper 16.
[0029] The slitting frame 1 is internally fitted with a fine-tuning component 5; the fine-tuning component 5 includes a first slide rail 50; the first slide rail 50 is fixedly installed with the slitting frame 1; a movable frame 51 is movably installed on the first slide rail 50; the bottom of the movable frame 51 is movably installed with a second lead screw 8; two symmetrical second slide rails 53 are fixedly installed on the top of the movable frame 51; a slitting machine 4 is movably installed on the second slide rails 53 via a slider 54;
[0030] A limiting piece 17 is fixedly installed on one side of the base of the slitting machine 4; a limiting block 52 is movably installed on a crossbar on one side of the movable frame 51; an adjusting screw 55 is movably installed on the bottom of the slitting machine 4 via a bearing seat; the other end of the adjusting screw 55 contacts the mounting frame of the slitting machine 4; the slitting machine 4 is detachably installed from the base.
[0031] By adopting the above technical solution, a limiting piece 17 is fixedly installed on one side of the base of the slitting machine 4; a limiting block 52 is movably installed on the crossbar on one side of the movable frame 51; an adjusting screw 55 is movably installed on the bottom of the slitting machine 4 through a bearing seat; the other end of the adjusting screw 55 contacts the mounting frame of the slitting machine 4; the slitting machine 4 and the base are detachably installed.
[0032] In this embodiment, an auxiliary plate 14 and a swing plate 15 are movably installed on the inner side wall of the slitting frame 1 away from the end where the gripper 16 is located; wherein, a third drive motor 12 is fixedly installed on the outer side wall of the swing plate 15; the output shaft of the third drive motor 12 passes through the swing plate 15 and a rotating block 11 is fixedly installed thereon, the rotating block 11 being open.
[0033] In this embodiment, the auxiliary plate 14 is movably installed on the fisheye joint 13 on the push rod of the electric push cylinder 7 via a rotating shaft; the bottom of the electric push cylinder 7 is fixedly installed on the bottom plate of the cutting frame 1.
[0034] By adopting the above technical solution, the first drive motor 9 drives the second lead screw 8 to rotate, thereby enabling the second lead screw 8 to drive the moving frame 51 to move laterally along the first slide rail 50, thus moving the slitting machine 4 on the fine-tuning component 5 to different positions and achieving the slitting effect of the film.
[0035] Furthermore, a top beam 2 is fixedly installed on the top of the cutting frame 1; a fine adjuster 3 is fixedly installed on the top beam 2; the fine adjuster 3 is electrically connected to the electric push cylinder 7.
[0036] By adopting the above technical solution, during use, the auxiliary plate 14 is moved up and down by the electric push cylinder 7. The auxiliary plate 14 and the swing plate 15 are movably installed through the fisheye joint 13, which effectively realizes the separation and cooperation between the end of the swing plate 15 with the rotating block 11 and the end of the rotating roller 6, thereby achieving the effect of film loading and unloading.
[0037] The working principle of this utility model is as follows: When in use, the film sleeve is placed on the rotating roller 6. The second drive motor 10 drives the gripper 16 and the rotating roller 6 to rotate synchronously. After the film is placed, the electric push cylinder 7 drives the auxiliary plate 14 to move upward through the fine adjuster 3. The auxiliary plate 14 drives the swing plate 15 to deflect upward synchronously through the fisheye joint 13. When deflecting, the notch on the rotating block 11 cooperates with one end of the rotating roller 6. The third drive motor 12 drives the rotating block 11 to rotate, which effectively avoids the rotating roller 6 from shaking during rotation.
[0038] The first drive motor 9 drives the second lead screw 8 to rotate, thereby enabling the second lead screw 8 to drive the moving frame 51 to move laterally along the first slide rail 50, thus moving the slitting machine 4 on the fine-tuning component 5 to different positions and achieving the slitting effect of the film.
[0039] In use, the auxiliary plate 14 is moved up and down by the electric push cylinder 7. The auxiliary plate 14 and the swing plate 15 are movably installed through the fisheye joint 13, which effectively realizes the separation and cooperation between the end of the swing plate 15 with the rotating block 11 and the end of the rotating roller 6, thereby realizing the effect of film loading and unloading.
[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A film slitting device, characterized in that: The slitting frame includes a slitting frame (1); a first drive motor (9) and a second drive motor (10) are fixedly installed on the inner side wall of one end of the slitting frame (1); wherein; the toothed pulley on the output shaft of the first drive motor (9) is connected to the toothed pulley installed at one end of the second lead screw (8) through a toothed belt; the other end of the second lead screw (8) is movably installed on the side wall of the other end of the slitting frame (1) through a bearing; a gripper (16) is fixedly installed on the output shaft of the second drive motor (10); and a rotating roller (6) is fixedly installed on the gripper (16). The slitting frame (1) is equipped with a fine-tuning component (5); the fine-tuning component (5) includes a first slide rail (50); the first slide rail (50) is fixedly installed with the slitting frame (1); a movable frame (51) is movably installed on the first slide rail (50); the bottom of the movable frame (51) is movably installed with a second lead screw (8); two symmetrical second slide rails (53) are fixedly installed on the top of the movable frame (51); a slitting machine (4) is movably installed on the second slide rails (53) via a slider (54).
2. The film slitting device according to claim 1, characterized in that: A limiting piece (17) is fixedly installed on one side of the base of the slitting machine (4); a limiting block (52) is movably installed on the crossbar provided on one side of the movable frame (51); an adjusting screw (55) is movably installed on the bottom of the slitting machine (4) through a bearing seat; the other end of the adjusting screw (55) is in contact with the mounting frame of the slitting machine (4); the slitting machine (4) and the base are detachably installed.
3. The film slitting device according to claim 1, characterized in that: An auxiliary plate (14) and a swing plate (15) are movably installed on the inner side wall of the slitting frame (1) away from the end where the gripper (16) is located; wherein; a third drive motor (12) is fixedly installed on the outer side wall of the swing plate (15); the output shaft of the third drive motor (12) passes through the swing plate (15) and a rotating block (11) is fixedly installed thereon, the rotating block (11) being open.
4. A film slitting device according to claim 3, characterized in that: The auxiliary plate (14) is movably installed on the fisheye joint (13) on the push rod of the electric push cylinder (7) via a rotating shaft; the bottom of the electric push cylinder (7) is fixedly installed on the bottom plate of the cutting frame (1).
5. A film slitting device according to claim 3, characterized in that: The top of the cutting frame (1) is fixedly installed with a top beam (2); a fine adjuster (3) is fixedly installed on the top beam (2); the fine adjuster (3) is electrically connected to the electric push cylinder (7).
Citation Information
Patent Citations
Film splitting machine for film production
CN222907120U