Adjustable width protective film slitter guide roller set
Patent Information
- Application Number
- CN202522409702.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0004]为解决上述背景技术中提出的问题,本实用新型提供了一种可调节宽度的保护膜分条机导辊组,解决了在面对多种宽度需求的保护膜分条任务时,需要频繁更换不同规格的导辊组的问题
[0023]该可调节宽度的保护膜分条机导辊组,通过驱动机构带动丝杆转动,实现辊架和导辊的自动移动调节,大大节省了调节时间和人力成本,提高了调节效率,能够根据不同宽度保护膜的分条需求,灵活调节导辊的位置,满足多样化的生产要求,提高了设备的通用性和实用性,无需人工手动更换导辊组,通过设置有透明刻度尺和标记针,在导辊调节过程中,操作人员可以直观地通过标记针在透明刻度尺上的指示了解调节宽度,确保导辊的位置精度,支撑组件采用对称分布的固定座和轴承对丝杆进行支撑,减少了丝杆转动时的晃动,同时,方杆对辊架的滑动起到导向作用。
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Figure CN224798202U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of slitting machine guide roller technology, specifically relating to an adjustable-width protective film slitting machine guide roller assembly. Background Technology
[0002] In the production and processing of protective films, slitting machines are indispensable equipment. Their main function is to cut wide protective films into several narrow strips according to certain width requirements. Guide rollers, as an important component of the slitting machine, are used to guide and support the protective film, ensuring its stable operation during slitting and improving slitting accuracy.
[0003] The width of traditional guide roller sets is often fixed, making it difficult to flexibly adjust according to different specifications of protective film. This limits the applicability of slitting machines. When faced with protective film slitting tasks with various width requirements, it is necessary to frequently change guide roller sets of different specifications, which is cumbersome, time-consuming, and costly. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides an adjustable width guide roller assembly for a protective film slitting machine, which solves the problem of frequently changing guide roller assemblies of different specifications when facing protective film slitting tasks with various width requirements.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable-width guide roller assembly for a protective film slitting machine, comprising:
[0006] Fixed track one, symmetrically distributed;
[0007] A square rod is fixedly connected to the inner side of a fixed rail at both ends. A roller frame is slidably installed on the surface of the square rod, and a guide roller is rotatably installed inside the roller frame.
[0008] A slide block 1 is slidably installed inside a fixed rail 1. A transparent scale is fixedly connected to the surface of the slide block 1, and a marking needle is fixedly connected to the upper surface of the roller frame.
[0009] Supporting components include:
[0010] The mounting base is fixedly installed on the lower surface of the fixed rail.
[0011] The bearing is embedded inside the fixed seat;
[0012] A lead screw is fixedly connected to the inner wall of the bearing, and the lead screw is threadedly connected to the roller frame. A connector is fixedly connected to one end of the lead screw.
[0013] Fixed rail 2 is fixedly connected to one side of fixed rail 1, and a sliding block 2 is slidably installed inside fixed rail 2;
[0014] Drive mechanism.
[0015] Optionally, the drive mechanism includes:
[0016] An L-shaped support plate has its top slidably connected to a slide block. A servo motor is fixedly installed at the bottom of the L-shaped support plate. A reducer is fixedly connected to the output end of the servo motor. A plug plate is fixedly connected to the output end of the reducer.
[0017] Optionally, the connector surface is provided with a groove that matches the insert plate.
[0018] Optionally, a wheel is rotatably mounted inside the slide, and every two slides are connected to both ends of the transparent scale, which is located above the roller frame and the marking needle.
[0019] Optionally, the fixed rail 2 is internally mounted with a wheel body 2, and the wheel bodies 2 are arranged in a horizontal array.
[0020] Optionally, an L-shaped support leg is fixedly installed on the lower surface of the fixed rail, and the surface of the L-shaped support leg is provided with a socket.
[0021] Optionally, the support components are symmetrically distributed, and the two ends of the lead screw are respectively connected to bearings.
[0022] Compared with the prior art, the beneficial effects of this utility model are:
[0023] This adjustable-width protective film slitting machine guide roller assembly, driven by a drive mechanism that rotates the lead screw, achieves automatic movement and adjustment of the roller frame and guide rollers. This significantly saves adjustment time and labor costs, improves adjustment efficiency, and allows for flexible adjustment of the guide roller position according to the slitting requirements of protective films of different widths. This meets diverse production requirements, enhances the equipment's versatility and practicality, and eliminates the need for manual replacement of the guide roller assembly. Equipped with a transparent scale and marking needles, operators can intuitively understand the adjusted width through the marking needles on the transparent scale during guide roller adjustment, ensuring the positional accuracy of the guide rollers. The support assembly uses symmetrically distributed fixed seats and bearings to support the lead screw, reducing swaying during lead screw rotation. Simultaneously, the square rod guides the sliding of the roller frame. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model, used together with the embodiments of this utility model to explain this utility model, and do not constitute a limitation on this utility model. In the drawings:
[0025] Figure 1This is a complete structural schematic diagram of the present invention;
[0026] Figure 2 This is the right view of the present invention;
[0027] Figure 3 This is a side view structural diagram of the present invention;
[0028] Figure 4 This is a structural diagram of the present invention from a lower view.
[0029] In the picture:
[0030] 1. Fixed rail one;
[0031] 2. Square bar;
[0032] 3. Roller frame;
[0033] 4. Guide rollers;
[0034] 5. Slide 1; 501. Wheel 1;
[0035] 6. Transparent ruler;
[0036] 7. Marking needle;
[0037] 8. Support components; 801. Mounting base; 802. Bearing;
[0038] 9. Lead screw;
[0039] 10. Connector; 1001. Groove;
[0040] 11. Fixed rail two; 1101. Wheel body two;
[0041] 12. Slide 2;
[0042] 13. Drive mechanism; 1301. L-shaped support plate; 1302. Servo motor; 1303. Reducer; 1304. Insert plate;
[0043] 14. L-shaped support leg; 1401. Socket. Detailed Implementation
[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0045] Example
[0046] Please see Figure 1-4This utility model provides the following technical solution: an adjustable-width guide roller group for a protective film slitting machine, comprising:
[0047] Fixed rail 1, symmetrically distributed;
[0048] Square rod 2, with both ends fixedly connected to the inner side of fixed rail 1, and roller frame 3 slidably installed on the surface of square rod 2, and guide roller 4 rotatably installed inside roller frame 3;
[0049] Slide 5 is slidably installed inside the fixed rail 1. A transparent scale 6 is fixedly connected to the surface of slide 5, and a marking needle 7 is fixedly connected to the upper surface of roller frame 3.
[0050] Support component 8 includes:
[0051] The fixing seat 801 is fixedly installed on the lower surface of the fixing rail 1;
[0052] Bearing 802 is embedded inside the fixed base 801;
[0053] A lead screw 9 is fixedly connected to the inner wall of bearing 802. The lead screw 9 is threadedly connected to roller frame 3. A connector 10 is fixedly connected to one end of the lead screw 9.
[0054] Fixed rail 2 11 is fixedly connected to one side of fixed rail 1, and slide block 2 12 is slidably installed inside fixed rail 2 11;
[0055] Drive mechanism 13.
[0056] The present invention provides a technical solution in which the drive mechanism 13 drives the lead screw 9 to rotate, thereby realizing the automatic movement and adjustment of the roller frame 3 and the guide roller 4. This greatly saves adjustment time and labor costs, improves adjustment efficiency, and can flexibly adjust the position of the guide roller 4 according to the slitting requirements of protective films of different widths, meeting diverse production requirements and improving the versatility and practicality of the equipment. There is no need for manual replacement of the guide roller assembly. By setting a transparent scale 6 and a marking needle 7, the operator can intuitively understand the adjustment width through the indication of the marking needle 7 on the transparent scale 6 during the adjustment of the guide roller 4, ensuring the positional accuracy of the guide roller 4. The support assembly 8 uses symmetrically distributed fixed seats 801 and bearings 802 to support the lead screw 9, reducing the shaking of the lead screw 9 when rotating. At the same time, the square rod 2 guides the sliding of the roller frame 3.
[0057] Furthermore, the drive mechanism 13 includes:
[0058] The top of the L-shaped support plate 1301 is slidably connected to the slide block 12. The bottom of the L-shaped support plate 1301 is fixedly mounted with a servo motor 1302. The output end of the servo motor 1302 is fixedly connected with a reducer 1303. The output end of the reducer 1303 is fixedly connected with a plug plate 1304.
[0059] Furthermore, the surface of the connector 10 is provided with a groove 1001 that is adapted to the insert plate 1304.
[0060] Specifically, the L-shaped support plate 1301 can slide horizontally within the slide block 12, thereby facilitating the adjustment of the position of the servo motor 1302, so that the insert plate 1304 can be inserted into or detached from the groove 1001. Power is provided by the servo motor 1302, and after being reduced by the reducer 1303, the insert plate 1304 is rotated, which in turn drives the lead screw 9 to rotate through the connector 10, thereby driving the roller frame 3 to move horizontally along the direction of the square rod 2.
[0061] Furthermore, a wheel body 501 is rotatably mounted inside the slide 5, and every two slides 5 are connected to both ends of the transparent scale 6 respectively. The transparent scale 6 is located above the roller frame 3 and the marking needle 7.
[0062] Specifically, wheel body 501 can reduce the resistance between slide block 5 and fixed rail 1, thereby making the transparent scale 6 move more smoothly horizontally. The marking needle 7 can be seen directly through the transparent scale 6. The marking needle 7 can coincide with the scale on the transparent scale 6, so the position and adjustment width of the guide roller 4 can be directly reflected. In addition, it can also make it easier for operators to calculate the width distance between each guide roller 4.
[0063] Furthermore, the fixed rail 2 11 has a rotating wheel body 2 1101 inside, and the wheel body 2 1101 is arranged in a horizontal array.
[0064] Specifically, the wheel body 1101 helps to reduce the resistance between the slide block 12 and the fixed rail 11, thereby making the horizontal sliding of the slide block 12 and the adjustment of the drive mechanism 13 smoother.
[0065] Furthermore, an L-shaped support leg 14 is fixedly installed on the lower surface of the fixed rail 1, and an insertion hole 1401 is opened on the surface of the L-shaped support leg 14.
[0066] Specifically, the guide roller assembly can be fixedly installed on the frame of the slitting machine via the L-shaped support leg 14, and the insertion hole 1401 is used to insert the fixing bolt.
[0067] Furthermore, the support components 8 are symmetrically distributed, and the two ends of the lead screw 9 are respectively connected to the bearings 802.
[0068] Specifically, the symmetrically distributed support components 8 can improve the balance and stability of the lead screw 9 and prevent it from shaking when rotating.
[0069] The working principle or usage process of this utility model is as follows: When it is necessary to adjust the width of the guide roller group, firstly, the target position of the guide roller 4 is determined according to the required width of the protective film to be slit. Then, the sliding block 12 is moved to slide and adjust the drive mechanism 13 within the fixed rail 11. The drive mechanism 13 stops when it moves to the end of the lead screw 9 corresponding to the guide roller 4 to be adjusted. Then, the servo motor 1302 is pushed to slide within the sliding block 12 through the L-shaped support plate 1301 until the insert plate 1304 is inserted into the groove 1001 of the connector 10 at the end of the lead screw 9, thus connecting the drive mechanism 13 with the lead screw 9. Next, the servo motor 1302 is started, and the output shaft of the servo motor 1302 rotates. After being reduced in speed by the reducer 1303, the insert plate 1304 rotates. The insert plate 1304 drives the lead screw 9 to rotate within the bearing 802 through the connector 10. Since the lead screw 9 is threadedly connected to the roller frame 3, the rotation of the lead screw 9 is converted into... The roller frame 3 moves linearly along the length of the square rod 2, thereby driving the guide roller 4 to move. During the movement of the roller frame 3, the marking needle 7 on the roller frame 3 will move together with the roller frame 3. The operator can observe the scale indicated by the marking needle 7 through the transparent scale 6 to understand the position of the guide roller 4 in real time. When the position of the marking needle 7 reaches the target width, the servo motor 1302 is turned off to complete the position adjustment of the guide roller 4. After the adjustment is completed, the L-shaped support plate 1301 is moved so that the insert plate 1304 is disengaged from the groove 1001 of the connector 10, so as to carry out the next adjustment of the guide roller 4 at different positions or other operations. During the protective film slitting process, the protective film runs smoothly under the guidance and support of the guide roller 4. The L-shaped support leg 14 ensures the stability of the entire guide roller group and ensures the smooth progress of the slitting work. The electrical equipment in this equipment is all externally powered and controlled by the matching control switch to operate and shut down.
[0070] Finally, it should be noted that the above descriptions are merely preferred embodiments of this utility model and are not intended to limit the utility model. The selection and detailed description of these embodiments in this specification are for the purpose of better explaining the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An adjustable-width guide roller assembly for a protective film slitting machine, characterized in that, include: Fixed rail 1 (1), symmetrically distributed; A square rod (2) is fixedly connected to the inner side of a fixed rail (1) at both ends. A roller frame (3) is slidably installed on the surface of the square rod (2). A guide roller (4) is rotatably installed inside the roller frame (3). Slide 1 (5) is slidably installed inside fixed rail 1 (1). A transparent scale (6) is fixedly connected to the surface of slide 1 (5), and a marking needle (7) is fixedly connected to the upper surface of roller frame (3). Support component (8), including: The fixed seat (801) is fixedly installed on the lower surface of the fixed rail (1); The bearing (802) is embedded inside the fixed seat (801); The inner wall of the bearing (802) is fixedly connected to a lead screw (9), which is threadedly connected to the roller frame (3). One end of the lead screw (9) is fixedly connected to a connector (10). Fixed rail 2 (11) is fixedly connected to one side of fixed rail 1 (1), and a slide block 2 (12) is slidably installed inside fixed rail 2 (11); Drive mechanism (13).
2. The adjustable width protective film slitting machine guide roller group according to claim 1, characterized in that, The drive mechanism (13) includes: An L-shaped support plate (1301) is slidably connected to a slide block (12) at its top. A servo motor (1302) is fixedly installed at the bottom of the L-shaped support plate (1301). A reducer (1303) is fixedly connected to the output end of the servo motor (1302). A plug plate (1304) is fixedly connected to the output end of the reducer (1303).
3. The adjustable width protective film slitting machine guide roller group according to claim 2, characterized in that: The connector (10) has a groove (1001) on its surface that is adapted to the insert plate (1304).
4. The adjustable width protective film slitting machine guide roller group according to claim 1, characterized in that: The slide block 1 (5) is rotatably mounted with a wheel body 1 (501), and every two slide blocks 1 (5) are connected to the two ends of the transparent scale (6) respectively. The transparent scale (6) is located above the roller frame (3) and the marking needle (7).
5. The adjustable width protective film slitting machine guide roller group according to claim 1, characterized in that: The fixed rail 2 (11) is internally mounted with a wheel body 2 (1101), and the wheel body 2 (1101) is arranged in a horizontal array.
6. The adjustable width protective film slitting machine guide roller group according to claim 1, characterized in that: An L-shaped support leg (14) is fixedly installed on the lower surface of the fixed rail (1), and an insertion hole (1401) is opened on the surface of the L-shaped support leg (14).
7. The adjustable width protective film slitting machine guide roller group according to claim 1, characterized in that: The support components (8) are symmetrically distributed, and the two ends of the lead screw (9) are connected to the bearings (802) respectively.