Steel wire winding device with wire dispenser and winding wheel

Abstract

The utility model relates to a winding equipment technical field, concretely relates to a steel wire winding equipment of wire arranging device and winding wheel cooperation, including the steel wire winding mechanism and the transport mechanism of steel wire winding mechanism lower end one side installed on the base, the steel wire winding mechanism is used for realizing the winding of steel wire on the winding reel, the transport mechanism is used for conveying the winding reel, one side of transport mechanism is provided with the take -up reel empty tray frame, the take -up reel empty tray frame is used for holding the empty tray of winding -to -be, one side of take -up reel empty tray frame is provided with the feed -in subassembly, the feed -in subassembly is used for pushing the empty tray to transport mechanism, the middle part of one side of transport mechanism away from steel wire winding mechanism is provided with the take -up reel frame, the take -up reel frame is used for arranging the winding reel of good winding and discharging. Compared with the prior art, the application solves the problem that the empty tray cannot be automatically supplied and the disc arranging rolling distance is uncontrollable in the steel wire winding process in the prior art.

Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, and in particular to a wire winding device that uses a wire guide and a winding wheel in coordination. Background Technology

[0002] Steel wire, a metal material commonly used in construction, transportation, machinery manufacturing, and electrical engineering, is often stored and transported in coil form. Therefore, at the end of steel wire production, it is usually necessary to use winding equipment to regularly wind it onto the winding reel. Traditional steel wire winding equipment generally consists of a winding host, a manual reel loading and unloading structure, and a simple support. Although the structure is relatively simple, it has many problems in practical applications, which seriously restricts winding efficiency and product quality.

[0003] On the one hand, most existing wire winding equipment uses manual loading operation, that is, the operator moves the empty winding spools one by one and places them on the workbench or tray of the winding mechanism. In batch production or long-term continuous operation scenarios, this manual method is not only labor-intensive, but also often leads to problems such as disordered wire winding rhythm and deviation of the winding start position due to inconsistent operation or difficulty in controlling the rhythm. In addition, manual operation has potential errors and delays, which increases the risk of abnormalities such as equipment downtime, miswinding, and wire breakage.

[0004] On the other hand, the automatic discharge of the winding reel after the wire is wound also faces bottlenecks. In traditional equipment, the wound reel is usually removed by a simple translation slide rail or directly by manual means. The discharge process lacks an effective guiding and buffering mechanism. Especially in the inclined sliding discharge structure, the rolling distance of the winding reel depends entirely on gravity and inertia. There is no adjustment mechanism for different winding reel weights, friction or required rolling distances. This not only easily leads to uncontrollable rolling speed of the winding reel, resulting in slippage, collision or deviation from the trajectory, but also affects the subsequent collection and sorting operations, reducing the overall stability and adaptability of the system.

[0005] Furthermore, we disclose a wire winding device that combines a wire feeder and a winding wheel to meet the practical needs of existing technologies where automatic empty reel feeding and uncontrollable reel rolling distance are not possible during wire winding. Utility Model Content

[0006] In view of this, the purpose of this utility model is to propose a wire winding device that coordinates the wire feeder and the winding wheel, so as to solve the problems in the prior art that the empty reel cannot be automatically fed in and the rolling distance of the wire feeder is uncontrollable during the wire winding process.

[0007] To achieve the above objectives, this utility model provides a wire winding device that integrates a wire guide and a winding reel. The device includes a wire winding mechanism mounted on a base and a transport mechanism on one side of the lower end of the wire winding mechanism. The wire winding mechanism is used to wind the wire onto a winding reel, and the transport mechanism is used to transport the winding reel. A take-up reel empty reel holder is provided on one side of the transport mechanism to hold empty reels to be wound. A feeding component is provided on one side of the take-up reel empty reel holder to feed the empty reels. The wire is pushed onto a transport mechanism. A take-up reel frame is provided in the middle of the side of the transport mechanism away from the wire winding mechanism. The take-up reel frame is used to discharge the completed winding reel. A first discharge guide frame is fixedly connected to both ends of the upper side of the take-up reel frame. A second discharge guide frame is provided on one side of each of the two first discharge guide frames. Both the first and second discharge guide frames are inclined. An adjustment component is provided on the take-up reel frame. The adjustment component is used to adjust the inclination angle of the second discharge guide frame.

[0008] Preferably, the upper two sides of the take-up reel empty disc frame are fixedly connected to the feeding guide frame, the feeding assembly includes a support plate fixedly connected to the two feeding guide frames on the side near the transport mechanism, and the limiting disc is arc-shaped and its diameter corresponds to the outer diameter of the winding reel.

[0009] Preferably, the feeding assembly further includes a bracket fixedly connected to the empty reel frame on one side of the limiting plate. The upper end of the bracket is slidably connected to a push rod, which is L-shaped. One end of the push rod passes through the bracket and is fixedly connected to a push plate.

[0010] Preferably, a mounting plate is installed at the lower middle part of the empty reel frame, and a first cylinder is provided on the mounting plate. The output end of the first cylinder is connected to the lower end of the push rod.

[0011] Preferably, the two feeding guide frames have an opening slot on the side near the limiting plate, and a stop bar is provided inside the opening slot. The stop bar is used to block the winding reel. A lifting frame is installed at the lower end of the stop bar. A second cylinder is installed at the lower end of the empty reel frame at the position of the lifting frame. The output end of the second cylinder is connected to the lifting frame.

[0012] Preferably, upright plates are fixedly connected to both sides of the upper end of the take-up reel frame, and a rotating column is fixedly connected between the two upright plates. Grooves are provided on the lower end of the two second discharge guide frames near the first discharge guide frame. The lower end of the second discharge guide frame near the first discharge guide frame is supported on the rotating column through the grooves.

[0013] Preferably, the adjusting assembly includes a fixed plate fixedly connected to the middle of the upper end of the take-up reel frame on the side away from the first discharge guide frame. A rotating plate is provided in the middle of the fixed plate, and a screw is drivenly connected to the middle of the rotating plate. A square column is rotatably connected to the upper end of the screw. Support plates are fixedly connected to the lower middle of the two second discharge guide frames. The two ends of the square column are respectively connected to the two support plates.

[0014] The beneficial effects of this utility model are: This wire winding device, which works in conjunction with the winding reel, automatically feeds empty reels by installing a feeding component on the empty reel frame. Combined with a push rod, limit plate, cylinder, and guide frame structure, it achieves the function of automatic feeding of empty reels. Compared with the existing method that relies on manual handling one by one, this device can efficiently and continuously push empty reels onto the transport mechanism, significantly reducing labor intensity, minimizing the interference of manual operation on cycle time and positioning, and improving the automation level and operational stability of wire winding operations. It is suitable for unmanned winding needs in long-term mass production scenarios.

[0015] This wire winding device, which works in conjunction with the winding reel, features an adjustable discharge guide frame assembly on the take-up reel frame. By adjusting the screw to drive the angle of the discharge guide frame, the rolling distance and direction of the finished winding reel during the sliding process can be precisely adjusted according to actual needs. This structure not only improves the flexibility and compatibility of finished product discharge, avoiding problems such as the winding reel falling or colliding due to excessive sliding distance or deviation, but also effectively ensures the orderly collection of finished products, further enhancing the safety and versatility of equipment operation. It overcomes the technical shortcomings of existing equipment, such as a single discharge method and a lack of adjustment means. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural diagram of the present invention; Figure 3 This is a partial three-dimensional structural diagram of the take-up reel empty disc frame of this utility model; Figure 4 This is a three-dimensional structural diagram of the take-up reel frame of this utility model; Figure 5 This is a schematic diagram of the internal three-dimensional structure of the take-up reel frame of this utility model.

[0018] The diagram is marked as follows: 1. Take-up reel empty tray frame; 2. Take-up reel frame; 3. Transport mechanism; 4. Wire winding mechanism; 5. Push plate; 6. Push rod; 7. Bracket; 8. First cylinder; 9. Mounting plate; 10. Second cylinder; 11. Lifting frame; 12. Stop bar; 13. Limiting plate; 14. Opening slot; 15. First discharge guide frame; 16. Second discharge guide frame; 17. Groove; 18. Vertical plate; 19. Square column; 20. Screw; 21. Fixing plate; 22. Rotating plate; 23. Support plate; 24. Rotating column; 25. Feed guide frame. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.

[0020] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0021] like Figures 1 to 5 As shown, a wire winding device that coordinates a wire guide and a winding wheel includes a wire winding mechanism 4 mounted on a base, a transport mechanism 3 located on one side of its lower end, a take-up wheel empty reel frame 1 and a take-up wheel frame 2 that cooperate with both ends of the transport mechanism 3.

[0022] The wire winding mechanism 4 is used to orderly wind the wire onto the winding reel. It includes a winding spindle, a wire laying device, and a power assembly. The winding spindle is equipped with a detachable winding clamp structure to fix the axial position of the winding reel. The wire laying device can be a horizontally reciprocating wire laying guide rail. By working in conjunction with the wire tension system, the wire is tightly and orderly wound in layers on the winding reel. The power assembly may include a motor, a gearbox, and a control unit. The motor drives the winding spindle to rotate, thereby realizing the wire winding action.

[0023] The transport mechanism 3 is used to transport the winding reel and includes a transport platform, a pusher track, and a roller assembly. The transport platform is a set of parallel support bars fixed on the base, on which multiple sets of rollers are provided to facilitate the forward movement of the winding reel. The pusher track consists of limit guide rails set on both sides of the platform to limit the attitude deviation of the winding reel during transport. The input end of the transport mechanism 3 is connected to the empty reel frame 1, and the output end is connected to the lower part of the wire winding mechanism 4, which can realize the smooth transport of the winding reel from the empty reel storage area to the winding station.

[0024] The take-up reel empty reel frame 1 is used to carry multiple empty reels to be wound. Both sides of its upper end are fixedly connected to the feeding guide frame 25 to guide the empty reels to the correct feeding channel. A feeding component is provided near the transport mechanism 3. The feeding component includes a limiting plate 13 installed inside the guide frame, a fixedly connected bracket 7, an L-shaped push rod 6 slidably connected to the bracket 7 and a push plate 5 at its end. The limiting plate 13 is an arc-shaped retaining ring that matches the outer diameter of the winding reel and is used to limit the stacking posture of multiple empty reels. The push rod 6 cooperates with the push plate 5 to push the foremost empty reel from the take-up reel empty reel frame 1 to the transport mechanism 3 through a linear pushing action.

[0025] To achieve automatic pushing, this embodiment has a mounting plate 9 at the lower middle of the empty tray frame 1 of the take-up reel. A first cylinder 8 is mounted on the mounting plate 9. The output end of the first cylinder 8 is fixedly connected to the lower end of the push rod 6, so that the push rod 6 is moved under the drive of the cylinder, and the empty tray is accurately pushed onto the transport mechanism 3.

[0026] To prevent empty trays from deflecting or slipping prematurely during guidance, an open slot 14 is provided on one side of the feeding guide frame 25. A flip-up stop bar 12 is provided in the slot, and its lower end is connected to a lifting frame 11. The lifting frame 11 is driven by a second cylinder 10 located below the empty tray frame. The lifting action can temporarily lift the stop bar 12, so that the frontmost empty tray is removed from the stacked state and accurately slides into the slide rail section connected to the limiting plate 13 and the transport mechanism 3, thereby improving the accuracy and safety of the feeding action.

[0027] After the winding is completed, the winding reel is transported by the transport mechanism 3 to the discharge end and moved to the take-up wheel frame 2. The take-up wheel frame 2 is used to collect the winding reel that has been wound. It has two fixed upright plates 18 and a rotating column 24 between the upright plates 18 to support the discharge guide structure.

[0028] The material discharge structure includes two opposing first material discharge guide frames 15, which are inclinedly fixed on both sides of the upper end of the take-up reel frame 2. Each side of the first material discharge guide frame 15 is provided with an inclined second material discharge guide frame 16. The lower ends of the two second material discharge guide frames 16 are provided with grooves 17, which can be placed on the rotating column 24 so that the guiding angle is adjustable.

[0029] To achieve angle adjustment, the discharge structure is equipped with an adjustment component. This component includes a fixed plate 21 fixed to the upper part of the take-up reel frame 2. A rotating plate 22 is located in the middle of the fixed plate 21, and the middle of the rotating plate 22 is connected to a screw 20. A square column 19 is engaged with the upper end of the screw 20. Two support plates 23 are connected to both ends of the square column 19 and are respectively connected to the lower ends of two second discharge guide frames 16. By rotating the screw 20 to drive the square column 19 to rotate, the tilt angle of the second discharge guide frame 16 can be changed, thereby adjusting the sliding distance and direction of the winding reel when it rolls out of the take-up reel frame 2, adapting to the buffer distance and path control requirements of winding reels of different specifications.

[0030] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0031] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wire winding device that coordinates a wire guide and a winding reel, comprising a wire winding mechanism (4) mounted on a base and a transport mechanism (3) on one side of the lower end of the wire winding mechanism (4), wherein the wire winding mechanism (4) is used to wind the wire onto the winding reel, and the transport mechanism (3) is used to transport the winding reel, characterized in that: A take-up reel empty tray frame (1) is provided on one side of the transport mechanism (3). The take-up reel empty tray frame (1) is used to hold empty trays to be wound. A feeding component is provided on one side of the take-up reel empty tray frame (1). The feeding component is used to push the empty tray onto the transport mechanism (3). A take-up reel frame (2) is provided in the middle of the side of the transport mechanism (3) away from the wire winding mechanism (4). The take-up reel frame (2) is used to discharge the wound trays that have been wound. A first discharge guide frame (15) is fixedly connected to both ends of the upper side of the take-up reel frame (2). A second discharge guide frame (16) is provided on one side of each of the two first discharge guide frames (15). The first discharge guide frame (15) and the second discharge guide frame (16) are both inclined. An adjustment component is provided on the take-up reel frame (2). The adjustment component is used to adjust the inclination angle of the second discharge guide frame (16).

2. The wire winding device with a wire guide and a winding wheel working in coordination according to claim 1, characterized in that: The upper sides of the empty reel frame (1) are fixedly connected to the feeding guide frame (25). The feeding component includes a limiting plate (13) fixedly connected to the two feeding guide frames (25) on the side near the transport mechanism (3). The limiting plate (13) is arc-shaped and its diameter corresponds to the outer diameter of the winding reel.

3. The wire winding device with a wire guide and a winding wheel working in coordination according to claim 2, characterized in that: The feeding assembly also includes a bracket (7) fixedly connected to the empty reel frame (1) on the side of the limiting plate (13). The upper end of the bracket (7) is slidably connected to a push rod (6). The push rod (6) is L-shaped, and one end of the push rod (6) passes through the bracket (7) and is fixedly connected to a push plate (5).

4. The wire winding device with a wire guide and a winding wheel working in coordination according to claim 3, characterized in that: A mounting plate (9) is installed at the lower middle part of the empty reel frame (1). A first cylinder (8) is provided on the mounting plate (9). The output end of the first cylinder (8) is connected to the lower end of the push rod (6).

5. A wire winding device with a wire guide and a winding wheel working in coordination according to claim 4, characterized in that: An opening slot (14) is provided on one side of the two feed guide frames (25) near the limiting plate (13). A stop bar (12) is provided inside the opening slot (14). The stop bar (12) is used to block the winding reel. A lifting frame (11) is installed at the lower end of the stop bar (12). A second cylinder (10) is installed at the lower end of the empty reel frame (1) located at the position of the lifting frame (11). The output end of the second cylinder (10) is connected to the lifting frame (11).

6. A wire winding device with a wire guide and a winding wheel working in coordination according to claim 1, characterized in that: The upper sides of the take-up wheel frame (2) are fixedly connected with upright plates (18), and a rotating column (24) is fixedly connected between the two upright plates (18). The lower ends of the two second discharge guide frames (16) are provided with grooves (17) on the side close to the first discharge guide frame (15). The lower ends of the second discharge guide frames (16) close to the first discharge guide frame (15) are supported on the rotating column (24) through the grooves (17).

7. A wire winding device with a wire guide and a winding wheel working in coordination according to claim 6, characterized in that: The adjustment assembly includes a fixed plate (21) fixedly connected to the middle of the upper end of the take-up reel frame (2) on the side away from the first discharge guide frame (15). A rotating plate (22) is provided in the middle of the fixed plate (21). A screw (20) is connected to the middle of the rotating plate (22). A square column (19) is engaged and rotatably connected to the upper end of the screw (20). A support plate (23) is fixedly connected to the lower middle of the two second discharge guide frames (16). The two ends of the square column (19) are respectively connected to the two support plates (23).

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