A steel structure coating encapsulation device

Abstract

The application discloses a packaging device for steel structure paint, and belongs to the field of packaging assemblies. The packaging device comprises a base frame, a moving frame is installed at the top of the base frame, a conveying assembly for assisting bottle conveying is installed at the top of the moving frame, limiting assemblies for assisting bottle limiting are symmetrically installed at the top of the moving frame, and a packaging assembly for assisting bottle fastening is installed at the middle section of the moving frame. The application has the beneficial effect of providing a packaging device for steel structure paint. Through the packaging assembly, the meshing transmission design of the first meshing wheel and the second meshing wheel in the packaging assembly, the accurate rotary positioning of the bottle conveying frame is realized, the fixing demand of different bottle opening sizes can be quickly adapted, through the adjustable design of the fastening rod and the bottle opening fixing disc, the overall packaging demand of bottle bodies of different height sizes can be adapted during work, and the overall practicability of the device is improved.

Description

Technical Field

[0001] This application relates to the field of encapsulation components, and more specifically, to an encapsulation device for steel structure coatings. Background Technology

[0002] Steel structure coatings are a crucial protective system for ensuring the safety and durability of steel structures, with their core mission being corrosion resistance. Steel exposed to moisture and air will rapidly rust, weakening its load-bearing capacity. Therefore, an efficient coating system typically employs a three-layer composite structure: first, a zinc-rich primer actively prevents rust through electrochemical action and adheres tightly to the steel. During the production of steel structure coatings, an encapsulation process is required.

[0003] Existing packaging equipment suffers from a lack of precise adjustment capabilities in its conveying structure's rotary positioning mechanism. This leads to misalignment or inaccurate positioning of bottles with different neck sizes during packaging, requiring repeated manual adjustments, impacting production cycle time, and failing to adapt to the packaging needs of bottles of varying heights. Therefore, a steel structure coating packaging device is needed to help solve this problem. Utility Model Content

[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0005] The purpose of this application is to address the shortcomings of the prior art by providing a steel structure coating packaging device. This device solves the problem that the existing packaging device's conveying structure lacks precise adjustment capability in its rotation positioning mechanism, which leads to misalignment or inaccurate positioning of bottles with different mouth sizes during packaging. This requires repeated manual adjustments, affecting production cycle time, and it cannot adapt to the packaging needs of bottles with different heights.

[0006] To achieve the above objectives, this application provides the following technical solution:

[0007] A coating packaging device for steel structures includes: a base frame, a movable frame installed at the top of the base frame, a conveying component for assisting in the conveying of bottles installed at the top of the movable frame, limiting components for assisting in the limiting of bottles symmetrically installed at the top of the movable frame, and a packaging component for assisting in the fastening of bottles installed at the middle section of the movable frame.

[0008] The packaging assembly includes a receiving base, a mounting frame mounted on the top of the receiving base, a first meshing wheel and a second meshing wheel rotatably mounted on the top of the mounting frame, the first meshing wheel and the second meshing wheel being driven by a transmission wheel, a bottle conveying frame mounted on the top of the second meshing wheel, a slot for clamping and conveying bottles on the outer edge of the bottle conveying frame, a fastening rod vertically fixed at the center of the top of the bottle conveying frame, a bottle neck fixing plate threaded onto the fastening rod, a fixing buckle for fixing the bottle neck on the outer edge of the bottle neck fixing plate, a fixing frame mounted on the top of the mounting frame, a hydraulic rod mounted on the side of the top of the fixing frame facing the bottle neck fixing plate, a protective ring mounted at the bottom of the extended end of the hydraulic rod, the protective ring being clamped to the bottle neck fixing plate, and a packaging head for assisting in fixing the bottle cap mounted on the top of the mounting frame.

[0009] Furthermore, a guide rod is vertically fixed at the top of the mounting bracket, and a protrusion is provided on the outer edge of the protective ring, with a groove on the protrusion for the guide rod to slide.

[0010] Furthermore, a through rod is provided protruding from the bottom of the bottle neck fixing plate, and the through rod is installed through the bottle conveying frame.

[0011] Furthermore, the conveying assembly includes a conveying shaft rotatably mounted on a movable frame, a chain conveyor belt wound around the conveying shaft, and a conveying motor for assisting the rotation of the conveying shaft mounted on the side of the movable frame.

[0012] Furthermore, the limiting component includes a limiting block fixed to the side of the movable frame, a sliding rod is installed through the limiting block, a fixed seat is fixed on the sliding rod, a limiting rod is snapped onto the fixed seat, and a positioning bolt is threadedly installed at the top of the limiting block, with the limiting block and the positioning bolt having a threaded engagement.

[0013] Furthermore, leveling knobs are symmetrically installed at the bottom of the base frame, and the base frame and the leveling knobs are threaded together.

[0014] Furthermore, the first meshing wheel engages with the drive wheel, and the second meshing wheel engages with the drive wheel. A servo motor that assists the rotation of the first meshing wheel is installed at the bottom of the mounting bracket.

[0015] The beneficial effects of this application are as follows: through the encapsulation component, the meshing transmission design of the first meshing wheel and the second meshing wheel in the encapsulation component realizes the precise rotation positioning of the bottle conveyor, which can quickly adapt to the fixing requirements of different bottle mouth sizes. Through the adjustable design of the fastening rod and the bottle mouth fixing plate, it can adapt to the overall encapsulation requirements of bottles of different heights and sizes during operation, thereby improving the overall practicality of the device.

[0016] By using a limiting component, which has a sliding adjustment structure between the positioning bolt and the limiting rod, the limiting component can be adapted to the limiting requirements of bottles of different sizes, ensuring that the bottle does not shift during the sealing process and improving the sealing accuracy. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0018] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0019] In the attached diagram:

[0020] Figure 1 This is a schematic diagram of the structure of this application;

[0021] Figure 2 This is a schematic diagram of the structure of the encapsulated component in this application;

[0022] Figure 3 For this application Figure 1 Enlarged structural diagram at point A;

[0023] Figure 4 This is a schematic diagram of the structure of the mounting bracket corresponding to the first meshing wheel in this application.

[0024] Figure label:

[0025] 1. Base frame; 2. Leveling knob; 3. Moving frame; 4. Conveying assembly; 5. Conveying shaft; 6. Chain conveyor belt; 7. Conveying motor; 8. Bottle body; 9. Limiting assembly; 10. Limiting block; 11. Fixing seat; 111. Slide rod; 12. Limiting rod; 13. Positioning bolt; 14. Sealing assembly; 15. Receiving seat; 16. Mounting frame; 17. First meshing wheel; 171. Second meshing wheel; 18. Servo motor; 19. Sealing head; 20. Bottle conveying frame; 201. Fastening rod; 21. Fixing frame; 211. Hydraulic rod; 212. Guide rod; 22. Protective ring; 23. Bottle neck fixing plate. Detailed Implementation

[0026] The following is a detailed description of a coating device for steel structures provided in this application, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; those skilled in the art can also use other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit this application.

[0027] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0028] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0029] The present application will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] Reference Figure 1-4 As shown, this utility model provides a coating packaging device for steel structures. The device includes a base frame 1, with leveling knobs 2 symmetrically installed at the bottom of the base frame 1. The base frame 1 and the leveling knobs 2 are threaded together. By using the leveling knobs 2, the overall levelness of the base frame 1 can be effectively adjusted during operation, thereby ensuring that the device is level and stable and avoiding shaking during operation. A movable frame 3 is installed at the top of the base frame 1.

[0031] The top of the aforementioned mobile frame 3 is equipped with a conveying assembly 4 for assisting in the conveying of the bottle body 8. The conveying assembly 4 includes a conveying shaft 5 rotatably mounted on the mobile frame 3, a chain conveyor belt 6 is wound around the conveying shaft 5, and a conveying motor 7 for assisting the rotation of the conveying shaft 5 is mounted on the side of the mobile frame 3.

[0032] Through the set conveying component 4, the conveying motor 7 in the conveying component 4 drives the conveying shaft 5 to rotate, which drives the chain plate conveyor belt 6 to transport the bottle 8 to the middle section of the sealing area of ​​the mobile frame 3, realizing the continuous and stable conveying of the bottle 8, avoiding the inefficiency and risk of bottle 8 damage caused by manual handling.

[0033] The top of the movable frame 3 is symmetrically equipped with a limiting component 9 for limiting the bottle body 8. The limiting component 9 includes a limiting block 10 fixed on the side of the movable frame 3. A slide rod 111 is installed through the limiting block 10. A fixed seat 11 is fixed on the slide rod 111. A limiting rod 12 is snapped on the fixed seat 11. A positioning bolt 13 is threaded on the top of the limiting block 10. The limiting block 10 and the positioning bolt 13 are threadedly engaged.

[0034] By setting the limiting component 9, which has a sliding adjustment structure between the positioning bolt 13 and the limiting rod 12, the limiting component 9 can adapt to the limiting requirements of bottles 8 of different specifications, ensuring that the bottle 8 does not shift during the sealing process and improving the sealing accuracy.

[0035] Furthermore, a sealing assembly 14 for securing the bottle 8 is installed in the middle section of the movable frame 3. The sealing assembly 14 includes a receiving seat 15, and a mounting frame 16 is installed on the top of the receiving seat 15. A first meshing wheel 17 and a second meshing wheel 171 are rotatably arranged on the top of the mounting frame 16. The first meshing wheel 17 and the second meshing wheel 171 are driven by a transmission wheel. The first meshing wheel 17 engages with the transmission wheel, and the second meshing wheel 171 engages with the drive wheel. A servo motor 18 for assisting the rotation of the first meshing wheel 17 is installed at the bottom of the mounting frame 16. A bottle conveying frame 20 is installed on the top of the second meshing wheel 171. The outer edge of the bottle conveying frame 20 is provided with a space for the bottle 8. The bottle conveyor 20 has a slot for clamping and conveying. A fastening rod 201 is vertically fixed at the center of the top of the bottle conveyor 20. A bottle mouth fixing plate 23 is threaded onto the fastening rod 201. A through rod is protruding from the bottom of the bottle mouth fixing plate 23 and is installed on the bottle conveyor 20. A fixing buckle for fixing the bottle mouth is provided on the outer edge of the bottle mouth fixing plate 23. A fixing frame 21 is installed at the top of the mounting frame 16. A hydraulic rod 211 is installed on the side of the top of the fixing frame 21 facing the bottle mouth fixing plate 23. A protective ring 22 is installed at the bottom of the extended end of the hydraulic rod 211. The protective ring 22 is clamped to the bottle mouth fixing plate 23. An auxiliary bottle cap fixing sealing head 19 is installed at the top of the mounting frame 16.

[0036] Through the encapsulation assembly 14, and the meshing transmission design of the first meshing wheel 17 and the second meshing wheel 171 within the encapsulation assembly 14, precise rotational positioning of the bottle conveyor 20 is achieved, allowing for quick adaptation to the fixing requirements of different bottle neck sizes. The adjustable design of the fastening rod 201 and the bottle neck fixing plate 23 allows for the overall encapsulation of bottles 8 of different heights and sizes during operation, improving the overall practicality of the device.

[0037] Furthermore, a guide rod 212 is vertically fixed at the top of the mounting bracket 16, and a protrusion is provided on the outer edge of the protective ring 22. The protrusion has a groove for the guide rod 212 to slide. With the guide rod 212, the position of the protective ring 22 can be adjusted according to the overall size of the bottle 8 during operation, so as to ensure that subsequent work can proceed smoothly.

[0038] Working principle: This steel structure coating packaging device is started after the equipment level is adjusted by the leveling knob 2. The conveyor motor 7 in the conveyor assembly 4 drives the conveyor shaft 5 to rotate, which drives the chain conveyor belt 6 to transport the bottle 8 to the middle packaging area of ​​the moving frame 3.

[0039] At this time, the fixed seat 11 in the limiting assembly 9 adjusts the position of the limiting rod 12 through the slide rod 111, and the rotating positioning bolt 13 tightens the limiting block 10 to achieve precise limiting of the bottle body 8.

[0040] During the encapsulation process, the servo motor 18 drives the first meshing wheel 17 to rotate, which in turn drives the second meshing wheel 171 to rotate via the transmission wheel. This causes the bottle conveyor 20 to transfer the bottle body 8 to the top of the mounting frame 16 through the slot. The bottle mouth fixing plate 23 is connected to the bottle conveyor 20 via the through rod. The threaded adjustment fastening rod 201 secures the fixing buckle to the bottle mouth and adapts to bottles 8 of different heights. The hydraulic rod 211 pushes the protective ring 22 down along the guide rod 212 to engage with the bottle mouth fixing plate 23 to form a protective cavity, preventing paint from splashing. Finally, the encapsulation head 19 presses down to tighten the bottle cap, completing the single encapsulation process.

[0041] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

[0042] It should be noted that this application covers any alternatives, modifications, equivalent methods, and solutions made within the spirit and scope of this application. To provide the public with a thorough understanding of this application, specific details are described in detail in the preferred embodiments, while those skilled in the art can fully understand this application without these details. Furthermore, to avoid unnecessary confusion regarding the substance of this application, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0043] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. A coating packaging device for steel structures, comprising: The base frame (1) is characterized in that: a movable frame (3) is installed at the top of the base frame (1), a conveying component (4) for conveying the auxiliary bottle (8) is installed at the top of the movable frame (3), a limiting component (9) for limiting the auxiliary bottle (8) is symmetrically installed at the top of the movable frame (3), and a sealing component (14) for fastening the auxiliary bottle (8) is installed in the middle section of the movable frame (3); The packaging assembly (14) includes a receiving base (15), a mounting bracket (16) is mounted on the top of the receiving base (15), a first meshing wheel (17) and a second meshing wheel (171) are rotatably arranged on the top of the mounting bracket (16), the first meshing wheel (17) and the second meshing wheel (171) are driven by a transmission wheel, a bottle conveying frame (20) is mounted on the top of the second meshing wheel (171), a slot for clamping and conveying bottles (8) is opened on the outer edge of the bottle conveying frame (20), and a fastening rod (201) is vertically fixed at the center of the top of the bottle conveying frame (20). A bottle neck fixing plate (23) is threaded onto the fastening rod (201). A fixing buckle for fixing the bottle neck is provided on the outer edge of the bottle neck fixing plate (23). A fixing frame (21) is installed on the top of the mounting frame (16). A hydraulic rod (211) is installed on the side of the top of the fixing frame (21) facing the bottle neck fixing plate (23). A protective ring (22) is installed at the bottom of the extended end of the hydraulic rod (211). The protective ring (22) is engaged with the bottle neck fixing plate (23). An auxiliary sealing head (19) for fixing the bottle cap is installed on the top of the mounting frame (16).

2. The encapsulation device for steel structure coatings according to claim 1, characterized in that: A guide rod (212) is vertically fixed at the top of the mounting bracket (16), and a protrusion is provided on the outer edge of the protective ring (22), with a groove on the protrusion for the guide rod (212) to slide.

3. The encapsulation device for steel structure coatings according to claim 1, characterized in that: A through rod is provided at the bottom of the bottle mouth fixing plate (23), and the through rod is installed on the bottle conveying frame (20).

4. The encapsulation device for steel structure coatings according to claim 1, characterized in that: The conveying assembly (4) includes a conveying shaft (5) rotatably mounted on a movable frame (3), a chain conveyor belt (6) is wound around the conveying shaft (5), and a conveying motor (7) is mounted on the side of the movable frame (3) to assist the rotation of the conveying shaft (5).

5. The encapsulation device for steel structure coatings according to claim 1, characterized in that: The limiting component (9) includes a limiting block (10) fixed on the side of the movable frame (3), a slide rod (111) is installed through the limiting block (10), a fixed seat (11) is fixed on the slide rod (111), a limiting rod (12) is snapped on the fixed seat (11), and a positioning bolt (13) is threaded on the top of the limiting block (10), and the limiting block (10) and the positioning bolt (13) are threadedly engaged.

6. The encapsulation device for steel structure coatings according to claim 1, characterized in that: The base frame (1) is symmetrically equipped with leveling knobs (2) at the bottom, and the base frame (1) and the leveling knobs (2) are threaded together.

7. The encapsulation device for steel structure coatings according to claim 1, characterized in that: The first meshing wheel (17) meshes with the transmission wheel, and the second meshing wheel (171) meshes with the driving wheel. A servo motor (18) is installed at the bottom of the mounting bracket (16) to assist the rotation of the first meshing wheel (17).

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