Honey convenient subpackaging table with crystallization control table board

Abstract

The utility model discloses a convenient packing table of honey with crystallization control platform, relates to the field of packaging technology. The convenient packing table of honey with crystallization control platform, including the shell, the shell is fixedly installed with the feed port, the shell lower extreme fixed mounting has the canning mouth, the feed port and the canning mouth all are equipped with the valve, install the anti -crystallization device in the shell, with the anti -crystallization device in the shell, make the even heating of honey, avoid the local crystallization of honey, guarantee the honey to maintain the flow state of the split packing, the scraper on the rotating rod is attached the inner side wall in the shell, can clean the honey of remaining in the inner wall of shell, reduce the honey waste, avoid the influence of the subsequent packing operation after the crystallization of remaining honey, the heating wire between the shell and the heat preservation layer can stably provide heat, cooperate the heat preservation layer of shell inner side can reduce the heat loss, maintain the temperature stability in the device, avoid the temperature anomaly to destroy the honey quality, and the rotating rod is rotatably installed in the shell through the bearing.

Description

Technical Field

[0001] This utility model relates to the field of packaging technology, and in particular to a convenient honey dispensing station with a crystallization control plate. Background Technology

[0002] As a widely used food, honey's packaging process is a crucial component of the production process, directly impacting production efficiency and market supply. Therefore, there is a clear demand for the stability and efficiency of honey packaging equipment. During the honey packaging process, due to the inherent characteristics of honey, it is prone to crystallization under normal conditions. Crystallized honey exhibits a significant decrease in fluidity, becoming a core issue restricting bottling speed. Currently available honey packaging equipment has significant shortcomings in anti-crystallization treatment, making it difficult to effectively address the impact of honey crystallization on bottling efficiency.

[0003] Existing anti-crystallization measures have many problems. For example, they are mostly based on simple heating or stirring, and the temperature maintenance capacity is weak. They cannot achieve uniform processing of honey, and crystal particles are easily present in local areas of honey. These crystal particles will form obstacles in the filling channel, reduce the honey flow cross-section, and thus slow down the honey delivery speed and prolong the single filling cycle. There is a lack of effective means to deal with the honey residue on the inner wall of the sealing cavity. The honey residue on the wall is prone to crystallization and gradually accumulates. It may fall off and mix into the normal honey during subsequent filling processes, causing channel blockage again. Frequent shutdowns for cleaning are required, which greatly reduces the overall filling efficiency. It is difficult to maintain a stable ambient temperature for honey. Temperature fluctuations can easily cause melted honey to recrystallize, forming a cycle of repeated crystallization, which further exacerbates the problem of slow filling speed. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a convenient honey dispensing station with a crystallization control plate, which can solve the problem of slow filling speed of existing devices.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a convenient honey dispensing station with a crystallization control plate, comprising an outer shell, an inlet fixedly installed on the outer shell, a filling port fixedly installed at the lower end of the outer shell, valves provided on both the inlet and the filling port, support legs fixedly installed at the lower end of the outer shell, the support legs being in pairs, a servo motor fixedly installed on one pair of support legs, a rotating shaft rotatably mounted on the support leg via a bearing, one end of the rotating shaft fixedly installed on the output shaft of the servo motor, a roller fixedly installed on the rotating shaft, a conveyor belt drivingly connected to the roller, bottles being placed on the conveyor belt, and an anti-crystallization device installed inside the outer shell;

[0006] The anti-crystallization device includes a stepper motor, a drive pulley, a belt, a driven pulley, a rotating rod, a stirring rod, a scraper, a heating wire, a heat insulation layer, a temperature sensor, and a control console;

[0007] A convenient honey dispensing station with a crystallization control plate according to claim 1, characterized in that: the stepper motor is fixedly mounted on the outer shell, the drive pulley is fixedly mounted on the output shaft of the stepper motor, the rotating rod is rotatably mounted inside the outer shell through a bearing, a driven pulley is fixedly mounted at one end of the rotating rod, the belt drive is connected between the drive pulley and the driven pulley, the stirring rod in a circumferential array is fixedly mounted on the rotating rod, and the scraper is fixedly mounted on the rotating rod.

[0008] Preferably, the rotating rod is rotatably mounted inside the housing via a bearing.

[0009] Preferably, the edge of the scraper is fitted to the inner wall of the outer casing.

[0010] Preferably, an insulation layer is fixedly installed on the inner side of the outer shell, and the temperature sensor is fixedly installed on the side of the insulation layer closest to the honey.

[0011] Preferably, a heating wire is fixedly connected between the outer shell and the insulation layer.

[0012] Preferably, the output shaft of the servo motor is fixedly connected to one end of the rotating shaft.

[0013] Preferably, the filling opening is funnel-shaped.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This convenient honey dispensing station with a crystallization control plate, with the help of an anti-crystallization device inside the shell, uses a stepper motor to drive the rotating rod with a circular array of stirring rods to rotate, which can make the honey heat evenly, avoid local crystallization, and ensure that the honey remains in a dispensable flowable state. The scraper on the rotating rod fits against the inner wall of the shell, which can clean the honey residue on the inner wall of the shell, reduce honey waste and prevent the residual honey from crystallizing and affecting subsequent dispensing operations.

[0016] 2. This convenient honey dispensing station with crystallization control plate features a heating wire between the outer shell and the insulation layer that provides stable heat. The insulation layer inside the outer shell reduces heat loss and maintains a stable temperature within the device. A temperature sensor on the side of the insulation layer closest to the honey accurately monitors the honey's temperature, preventing abnormal temperatures from damaging its quality. The rotating rod is mounted inside the outer shell via bearings, reducing frictional resistance during rotation, ensuring stable operation, and extending component lifespan. The overall structure ensures a smooth dispensing process, improving dispensing efficiency and honey quality. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a schematic diagram of a convenient honey dispensing station with a crystallization control plate according to the present invention;

[0019] Figure 2 This is a schematic diagram of a convenient honey dispensing station with a crystallization control plate according to the present invention;

[0020] Figure 3 This is a cross-sectional schematic diagram of a honey dispensing station with a crystallization control plate according to the present invention.

[0021] Figure 4 This is a cross-sectional schematic diagram of a honey dispensing station with a crystallization control plate according to the present invention.

[0022] Reference numerals: 1. Outer shell; 2. Feed inlet; 3. Valve; 4. Stepper motor; 5. Drive pulley; 6. Belt; 7. Driven pulley; 8. Rotating rod; 9. Stirring rod; 10. Scraper; 11. Heating wire; 12. Insulation layer; 13. Temperature sensor; 14. Control console; 15. Filling port; 16. Bottle; 17. Support leg; 18. Shaft; 19. Drum; 20. Conveyor belt; 21. Servo motor. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] Please see Figure 1-4 This utility model provides a technical solution: a honey convenient dispensing station with a crystallization control plate, including a shell 1, an inlet 2 fixedly installed on the shell 1, a filling port 15 fixedly installed at the lower end of the shell 1, a valve 3 on both the inlet 2 and the filling port 15, and an anti-crystallization device installed inside the shell 1.

[0028] The outer casing 1 provides the installation and support frame for the entire equipment. The feed inlet 2 is the channel for honey to enter the equipment and is used to guide the honey to be packaged into the outer casing 1. The filling port 15 is located at the lower end of the outer casing 1 and is the outlet for the honey to be finally injected into the bottle 16, realizing the transfer of honey from the equipment to the container. Valves 3 are installed on the feed inlet 2 and the filling port 15 respectively. By opening and closing, the timing of honey feeding and the start and stop of filling are controlled to prevent honey leakage or disorderly flow. The anti-crystallization device is installed inside the outer casing 1 and is the core component for solving the honey crystallization problem, ensuring that the honey maintains a packageable flow state.

[0029] The anti-crystallization device includes: a stepper motor 4, a driving pulley 5, a belt 6, a driven pulley 7, a rotating rod 8, a stirring rod 9, a scraper 10, a heating wire 11, a heat insulation layer 12, a temperature sensor 13, and a control console 14;

[0030] Stepper motor 4 is fixedly mounted on housing 1, drive pulley 5 is fixedly mounted on the output shaft of stepper motor 4, rotating rod 8 is rotatably mounted inside housing 1 through bearing, driven pulley 7 is fixedly mounted on one end of rotating rod 8, belt 6 drives and connects drive pulley 5 and driven pulley 7, stirring rod 9 is fixedly mounted on rotating rod 8 in a circumferential array, scraper 10 is fixedly mounted on rotating rod 8 and the edge of scraper 10 is attached to the inner side wall of housing 1;

[0031] Stepper motor 4 is the power source of the anti-crystallization device, providing power for subsequent transmission and stirring. The drive pulley 5 is fixed on the output shaft of stepper motor 4 and rotates synchronously with stepper motor 4. Belt 6 connects drive pulley 5 and driven pulley 7 to realize power transmission, transmitting the power of stepper motor 4 to driven pulley 7. Driven pulley 7 is fixed to one end of rotating rod 8 and drives rotating rod 8 to rotate after being driven by belt 6. Rotating rod 8 is the mounting carrier of stirring and cleaning components. By rotating, it drives stirring rod 9 and scraper 10 to run. Stirring rod 9 is fixed in a circumferential array on rotating rod 8 and stirs the honey in the outer shell 1 as rotating rod 8, preventing local crystallization or overheating of honey. Scraper 10 is fixed on rotating rod 8 and is used to clean the honey residue on the inner wall of outer shell 1 to prevent honey from adhering to the wall and crystallizing.

[0032] An insulation layer 12 is fixedly installed inside the outer shell 1, a heating wire 11 is fixedly installed between the outer shell 1 and the insulation layer 12, a temperature sensor 13 is fixedly installed on the side of the insulation layer 12 near the honey, and a control console 14 is fixedly installed on the outer shell 1.

[0033] Heating wire 11 provides heat to the honey inside the outer shell 1 to melt crystallized honey or maintain the honey temperature. Insulation layer 12 reduces heat loss and ensures stable temperature inside the outer shell 1. Temperature sensor 13 monitors the honey temperature in real time and provides data for temperature control. Control console 14 is the control center of the device, used to set parameters, receive sensor signals and control the operation of various components.

[0034] The lower end of the outer casing 1 is fixedly installed with support legs 17. The support legs 17 are in pairs. A servo motor 21 is fixedly installed on one pair of support legs 17. A rotating shaft 18 is rotatably installed on the support leg 17 via a bearing. One end of the rotating shaft 18 is fixedly installed on the output shaft of the servo motor 21. A roller 19 is fixedly installed on the rotating shaft 18. A conveyor belt 20 is connected to the roller 19. A bottle 16 is placed on the conveyor belt 20.

[0035] The support legs 17 are fixed to the lower end of the outer casing 1 to provide support for the entire equipment and maintain a stable working height. The servo motor 21 is fixed on a set of support legs 17 and is the power source of the conveying system. The rotating shaft 18 is rotatably mounted on the support legs 17 through bearings, and one end is connected to the output shaft of the servo motor 21. It is driven to rotate by the servo motor 21. The roller 19 is fixed on the rotating shaft 18 and rotates synchronously with the rotating shaft 18. The conveyor belt 20 is connected to the roller 19 and is driven by the roller 19 to achieve cyclic movement. It is used to convey the bottles 16. The bottles 16 are placed on the conveyor belt 20 and move with the conveyor belt 20 to the bottom of the filling port 15 to receive the honey flowing out of the filling port 15.

[0036] The sensor 13, control console 14, and heating wire 11 are existing structures on the market. The following are their model numbers:

[0037] Temperature sensor 13: Model E52-CA1D1 from Omron. This model is a PT100 platinum resistance temperature sensor, which measures temperature by sensing the change in resistance caused by temperature changes. It has high measurement accuracy and is suitable for temperature monitoring needs in food processing environments.

[0038] Control console 14: It consists of a Siemens S7-200SMARTST20 PLC and a Weintek TK6071IP touch screen. The S7-200SMARTST20 is responsible for receiving temperature sensor signals and controlling actuators such as heating wires and motors. The TK6071IP is used for parameter setting and operation status display. The two work together to realize the automated control of the equipment.

[0039] Heating wire 11: Model XH-Silicone-200x100 manufactured by Dongguan Xinghua Electric Heating Products Co., Ltd. This heating wire converts electrical energy into heat energy to achieve heating. It has the characteristics of good flexibility and uniform heating. It is suitable for installation between the outer shell and the insulation layer and meets the relevant safety standards for food contact.

[0040] Working principle: After starting the equipment, parameters are set through the control panel 14, and valve 3 of the feed inlet 2 is opened. Honey enters the outer shell 1 through the feed inlet 2. Heating wire 11 starts heating, insulation layer 12 stabilizes the temperature, temperature sensor 13 measures the temperature and feeds it back to the control panel 14 to adjust heating wire 11. Stepper motor 4 drives drive pulley 5, belt 6, and driven pulley 7 to rotate, causing rotating rod 8 to rotate. Stirring rod 9 stirs the honey, scraper 10 cleans the inner wall of outer shell 1. After the honey meets the standard, valve 3 of filling port 15 is opened, servo motor 21 drives rotating shaft 18 and roller 19 to rotate, conveyor belt 20 transports bottles 16 to the bottom of filling port 15 to receive honey. After filling, conveyor belt 20 sends away full bottles and brings in empty bottles, realizing continuous automated filling.

[0041] This convenient honey dispensing station with a crystallization control plate, with the help of the anti-crystallization device inside the outer shell 1, uses the stepper motor 4 to drive the rotating rod 8 to rotate the circumferential array of stirring rods 9, which can make the honey heat evenly, avoid local crystallization, and ensure that the honey maintains a dispensable flowable state. The scraper 10 on the rotating rod 8 fits against the inner wall of the outer shell 1, which can clean the honey residue on the inner wall of the outer shell 1, reduce honey waste, and prevent the residual honey from crystallizing and affecting subsequent dispensing operations.

[0042] The heating wire 11 between the outer shell 1 and the insulation layer 12 can stably provide heat. Together with the insulation layer 12 inside the outer shell 1, it can reduce heat loss and maintain a stable temperature inside the device. The temperature sensor 13 on the side of the insulation layer 12 near the honey can accurately monitor the honey temperature and avoid abnormal temperature from damaging the honey quality. The rotating rod 8 is mounted inside the outer shell 1 through a bearing, which reduces the frictional resistance when the rotating rod 8 rotates, ensures stable operation, and extends the service life of the components. The overall structure can ensure a smooth dispensing process and improve dispensing efficiency and honey quality.

[0043] Structural Description:

[0044] Outer shell 1: This is the overall support frame of the device, with a closed shell structure. It is used to fix and install various components, providing a closed space for internal honey storage and anti-crystallization treatment, and ensuring the stability of the overall structure.

[0045] Inlet 2: Fixedly installed on the top of the outer shell 1, it has a tubular structure, with one end connected to the external honey supply source and the other end extending into the outer shell 1. Its function is to introduce the honey to be packaged into the interior of the outer shell 1.

[0046] Valve 3: Installed on the pipelines of feed inlet 2 and filling port 15 respectively, it is an openable and closable control component. Its function is to regulate the feeding of honey and the start and stop of filling by opening and closing, and to prevent honey leakage or disorderly flow.

[0047] Stepper motor 4: Fixedly installed on the outer wall of housing 1, it is a small power output component. The output shaft is connected to the drive pulley 5. Its function is to provide power for the stirring and cleaning components of the anti-crystallization device.

[0048] Active pulley 5: It is fixedly installed on the output shaft of the stepper motor 4, and has a circular wheel structure. The outer surface is adapted to the belt 6. Its function is to rotate with the stepper motor 4 and transmit power through the belt 6.

[0049] Belt 6: It is a flexible belt structure that connects the driving pulley 5 and the driven pulley 7. Its function is to transmit the power of the driving pulley 5 to the driven pulley 7, thereby realizing power transmission.

[0050] Driven pulley 7: Fixedly installed at one end of the rotating rod 8, it has a circular wheel structure and the outer surface is adapted to the belt 6. Its function is to receive the power transmitted by the belt 6 and drive the rotating rod 8 to rotate.

[0051] Rotating rod 8: It is rotatably installed inside the outer casing 1 through bearings. It has a long rod structure and its two ends are connected to the side wall of the outer casing 1. Its function is to serve as the mounting carrier for the stirring rod 9 and the scraper 10. It rotates with the driven pulley 7 to drive the two to run.

[0052] Stirring rod 9: It is fixedly installed in a circumferential array along the rotating rod 8, and has a long rod-shaped structure. It extends into the honey inside the outer shell 1. Its function is to rotate with the rotating rod 8 to stir the honey and prevent local crystallization or overheating of the honey.

[0053] Scraper 10: It is fixedly installed on the rotating rod 8 and has a sheet-like structure with its edges attached to the inner wall of the outer shell 1. Its function is to clean the honey residue on the inner wall of the outer shell 1 as it rotates with the rotating rod 8, so as to prevent the honey residue from crystallizing.

[0054] Heating wire 11: It is a wire-shaped heating element that is fixedly installed between the outer shell 1 and the insulation layer 12. It is evenly distributed on the inner side of the outer shell 1. Its function is to generate heat after being powered on, so as to provide heat for the honey inside the outer shell 1 to melt the crystals or maintain the temperature.

[0055] Insulation layer 12: It is fixedly installed on the inner wall of the outer shell 1, and has a layered structure. It covers the area inside the outer shell 1 except for the feed inlet 2 and the filling inlet 15. Its function is to reduce the heat loss generated by the heating wire 11 and maintain the temperature inside the outer shell 1.

[0056] Temperature sensor 13: It is fixedly installed on the side of the insulation layer 12 near the honey. It is a small sensing component with the probe in contact with or close to the honey. Its function is to monitor the honey temperature in real time and provide temperature data for the control panel 14 to adjust the heating wire 11.

[0057] Console 14: Fixedly installed on the outer wall of the housing 1, it is a control component with an operating interface. It is electrically connected to the stepper motor 4, heating wire 11, temperature sensor 13, and servo motor 21. Its function is to set operating parameters, receive sensor signals, and control the start and stop of each component.

[0058] Filling port 15: Fixedly installed at the lower end of the outer shell 1, in the form of a tubular structure, with one end connected to the inside of the outer shell 1 and the other end facing the top of the conveyor belt 20. Its function is to export the processed honey inside the outer shell 1 to the bottle 16 below.

[0059] Bottle 16: Placed on conveyor belt 20, it has a columnar container structure with the opening facing upward. Its function is to receive the honey flowing out from the filling port 15 and complete the honey dispensing.

[0060] Support legs 17: Fixedly installed at the four corners of the lower end of the outer casing 1, these are columnar support components, symmetrically distributed in pairs, and their function is to support the entire device and maintain a stable working height.

[0061] Rotary shaft 18: It is rotatably installed between two sets of support legs 17 via bearings. It has a long rod-shaped structure and is connected to the support legs 17 at both ends. Its function is to drive the drum 19 to rotate with the servo motor 21.

[0062] Roller 19: Fixedly installed on the rotating shaft 18, it has a cylindrical structure and its outer surface is in contact with the inner side of the conveyor belt 20. Its function is to drive the conveyor belt 20 to move in a cycle as the rotating shaft 18 rotates.

[0063] Conveyor belt 20: It is connected between two sets of rollers 19 and has a flexible belt structure. Bottles 16 are placed on its surface. Its function is to transport the bottles 16 to below the filling port 15 as the rollers 19 rotate, or to transport the bottles 16 that have been filled with honey away.

[0064] Servo motor 21: It is fixedly installed on the outside of a set of support legs 17. Its output shaft is connected to one end of the rotating shaft 18. It is a precision power output component. Its function is to provide power to the rotating shaft 18 and control the rotation speed of the rotating shaft 18 to adjust the conveying speed of the conveyor belt 20.

[0065] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A convenient honey dispensing station with a crystallization control plate, comprising a shell (1), characterized in that: A feed inlet (2) is fixedly installed on the outer shell (1), a filling port (15) is fixedly installed at the lower end of the outer shell (1), and valves (3) are provided on both the feed inlet (2) and the filling port (15). A support leg (17) is fixedly installed at the lower end of the outer shell (1). The legs (17) are arranged in pairs. A servo motor (21) is fixedly installed on one pair of legs (17). A rotating shaft (18) is rotatably installed on the legs (17) via a bearing. One end of the rotating shaft (18) is fixedly installed on the output shaft of the servo motor (21). A roller (19) is fixedly installed on the rotating shaft (18). A conveyor belt (20) is connected to the roller (19) for transmission, and a bottle (16) is provided on the conveyor belt (20). An anti-crystallization device is installed inside the outer shell (1). The anti-crystallization device includes a stepper motor (4), a driving pulley (5), a belt (6), a driven pulley (7), a rotating rod (8), a stirring rod (9), a scraper (10), a heating wire (11), a heat insulation layer (12), a temperature sensor (13), and a control console (14).

2. The honey dispensing station with a crystallization control plate according to claim 1, characterized in that: The stepper motor (4) is fixedly mounted on the housing (1), the driving pulley (5) is fixedly mounted on the output shaft of the stepper motor (4), the rotating rod (8) is rotatably mounted inside the housing (1) through bearings, and a driven pulley (7) is fixedly mounted on one end of the rotating rod (8); The belt (6) is connected between the driving pulley (5) and the driven pulley (7). The stirring rod (9) is fixedly mounted on the rotating rod (8) in a circumferential array. The scraper (10) is fixedly mounted on the rotating rod (8).

3. The honey dispensing station with a crystallization control plate according to claim 1, characterized in that: The rotating rod (8) is rotatably mounted inside the housing (1) via a bearing.

4. A convenient honey dispensing station with a crystallization control plate according to claim 1, characterized in that: The edge of the scraper (10) is attached to the inner wall of the outer shell (1).

5. A convenient honey dispensing station with a crystallization control plate according to claim 1, characterized in that: An insulation layer (12) is fixedly installed on the inner side of the outer shell (1), and the temperature sensor (13) is fixedly installed on the side of the insulation layer (12) close to the honey.

6. A convenient honey dispensing station with a crystallization control plate according to claim 1, characterized in that: A heating wire (11) is fixedly installed between the outer shell (1) and the insulation layer.

7. A convenient honey dispensing station with a crystallization control plate according to claim 1, characterized in that: The output shaft of the servo motor (21) is fixedly connected to one end of the rotating shaft (18).

8. A convenient honey dispensing station with a crystallization control plate according to claim 7, characterized in that: The canning opening (15) is funnel-shaped.

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