Epoxy curing agent finished product filling device

Abstract

The utility model belongs to epoxy curing agent production technical field, specifically discloses a kind of epoxy curing agent finished product filling device, including bottom plate, and there is conveying equipment and fixed plate on bottom plate, fixed plate is equipped with vertical direction's sliding slot, sliding slot is slidably connected with sliding plate, and there is electric telescopic handle in sliding slot, electric telescopic handle is used to drive sliding plate to lift, and sliding plate one side has movable plate, and movable plate is equipped with metering pump, and the output end of metering pump is fixedly connected with discharge gun head, and fixed plate is also fixedly installed with the laser sensor for detecting the position of canning barrel, and laser sensor is located at the position just below sliding slot, conveying equipment, electric telescopic handle, metering pump, laser sensor are controlled to controller.The utility model in combination with the intermittent start-stop of conveying equipment, realized the automatic circulation process of empty barrel conveying, alignment, filling and moving out, reduced the operation link of manual placement barrel and alignment, help to improve operation efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of epoxy curing agent production technology, specifically an epoxy curing agent finished product filling device. Background Technology

[0002] Epoxy curing agents are chemical substances used to cure epoxy resins. They react chemically with the epoxy groups in the epoxy resin to form a cross-linked structure, thereby making the epoxy resin a hard and durable solid material. Their main function is to enhance the hardness, wear resistance and chemical corrosion resistance of epoxy resins.

[0003] Epoxy curing agents, as chemical substances, often require filling into small containers during the finished product packaging process. Currently, manufacturers still use manual or semi-automatic methods for filling. Operators need to manually place the empty containers under the filling head or rely on simple positioning clamps, which is not only inefficient but also prone to misalignment, leading to material spillage from the container opening, resulting in material waste and environmental pollution. Furthermore, traditional filling equipment lacks precise follow-up positioning capabilities, making it difficult to maintain the optimal relative position between the filling head and the moving container opening, further increasing the risk of leakage. Therefore, there is an urgent need for a device that can automatically identify the container position and accurately align the filling process to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide an epoxy curing agent finished product filling device to solve the technical problems of low filling efficiency and lack of positioning function in the prior art, which leads to leakage during filling.

[0005] To solve the above technical problems, the technical solution of this utility model is as follows: an epoxy curing agent finished product filling device, including a base plate, a conveying device for conveying cans and a fixed plate are fixedly connected to the upper surface of the base plate, the fixed plate has a vertical chute on the side facing the conveying device, a sliding plate is slidably connected in the chute, an electric telescopic rod is fixedly connected to the top of the chute, the telescopic end of the electric telescopic rod is fixedly connected to the sliding plate, and is used to drive the sliding plate to rise and fall along the chute, a movable plate extending upward toward the conveying device is fixedly connected to one side of the sliding plate, a metering pump is installed on the movable plate, the input end of the metering pump is connected to the raw material source through a telescopic hose, the output end of the metering pump is fixedly connected to a discharge gun head, and a laser sensor for detecting the position of the cans is also fixedly installed on the fixed plate, the laser sensor is located directly below the chute, the conveying device, the electric telescopic rod, the metering pump and the laser sensor are all controlled by a controller.

[0006] Furthermore, a protective seat is fixedly sleeved on the outer periphery of the cylinder of the electric telescopic rod, and the protective seat is fixedly connected to the inner top wall of the slide groove.

[0007] Furthermore, the metering pump is mounted on the movable plate via a fixing bracket, and the bottom surface of the fixing bracket is fixedly connected to the upper surface of the movable plate.

[0008] Furthermore, the telescopic hose is supported and fixed by a support frame, and the bottom surface of the support frame is fixedly connected to the upper surface of the fixing plate.

[0009] Furthermore, a reinforcing plate is fixedly connected to the outer surface of the support frame, and the bottom surface of the reinforcing plate is fixedly connected to the upper surface of the fixing plate.

[0010] Furthermore, the reinforcing plate is detachably fixed to the fixing plate by a number of limiting bolts.

[0011] This utility model has the following advantages compared with the prior art:

[0012] 1. This utility model uses a laser sensor to detect the position of the canned containers on the conveying equipment and links it with a controller to control the raising and lowering of the electric telescopic rod. This allows the discharge nozzle to automatically descend and extend into the canned container opening during filling, reducing the risk of material splashing due to misalignment between the canned container opening and the filling head. By using a metering pump as the conveying unit, quantitative filling can be performed according to preset volume parameters, ensuring the consistency of material filling in each canned container and providing conditions for standardized production. The electric telescopic rod drives the sliding plate and filling head assembly to rise and fall as a whole. Combined with the intermittent start and stop of the conveying equipment, it realizes an automated cycle of empty container conveying, alignment, filling, and removal, reducing the manual operation of placing and aligning containers and helping to improve work efficiency.

[0013] 2. By setting up a telescopic flexible hose, this utility model can adapt to the displacement of the filling head during the lifting process, providing a flexible channel for the connection between the moving parts and the fixed raw material source; setting up support frames, reinforcing plates and other structures enhances the installation rigidity of key components, which helps to maintain the stability of the system during continuous operation. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the movable plate of this utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the telescopic flexible hose of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the slide groove of this utility model.

[0018] In the diagram: 1. Base plate; 2. Conveying equipment; 3. Fixed plate; 4. Support frame; 5. Telescopic hose; 6. Electric telescopic rod; 7. Protective seat; 8. Sliding plate; 9. Movable plate; 10. Metering pump; 11. Fixed frame; 12. Discharge gun head; 13. Reinforcing plate; 14. Limit bolt; 15. Slide chute; 16. Laser sensor; 17. Filling drum. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] like Figures 1 to 4 The epoxy curing agent filling device shown includes a base plate 1, which serves as the foundation platform for the entire device. A conveying device 2 for transporting canisters 17 and a fixed plate 3 are fixedly connected to the upper surface of the base plate 1. The conveying device 2 is a belt conveyor used for intermittently transporting the canisters 17. The fixed plate 3 is erected perpendicular to the base plate 1. A vertical chute 15 is provided on the side of the fixed plate 3 facing the conveying device 2. A sliding plate 8 is slidably connected within the chute 15. The sliding plate 8 forms a sliding engagement with the chute 15 through protruding sliders on both sides, allowing it to smoothly rise and fall along the chute 15. An electric telescopic rod 6 is fixedly connected to the top of the chute 15. The telescopic end of the electric telescopic rod 6 extends downwards and engages with the sliding plate 8. A fixed connection is used to drive the sliding plate 8 to move up and down along the chute 15. A movable plate 9 extending upwards towards the conveying equipment 2 is fixedly connected to one side of the sliding plate 8. A metering pump 10 is installed on the movable plate 9. The input end of the metering pump 10 is connected to the raw material source through a telescopic hose 5. The output end of the metering pump 10 is fixedly connected to a discharge gun head 12. A laser sensor 16 for detecting the position of the can 17 is also fixedly installed on the fixed plate 3. The laser sensor 16 is located directly below the chute 15, and the emission port of the laser sensor 16 faces the conveying surface of the conveying equipment 2. It is used to detect in real time whether the real-time position of the can 17 is in the filling position. The conveying equipment 2, the electric telescopic rod 6, the metering pump 10, and the laser sensor 16 are all controlled by a controller. The controller adopts a PLC controller. The working telescopic distance of the electric telescopic rod 6 needs to be preset in the controller. At the same time, the volume parameters of a single delivery by the metering pump 10 need to be preset according to the specifications of the can 17.

[0021] To protect the core drive component, a protective seat 7 is fixedly sleeved on the outer periphery of the cylinder of the electric telescopic rod 6, and the protective seat 7 is fixedly connected to the inner top wall of the slide groove 15.

[0022] In order to securely connect the metering pump 10 to the upper part of the movable plate 9, the metering pump 10 is mounted on the movable plate 9 by means of a fixing bracket 11, the bottom surface of the fixing bracket 11 being fixedly connected to the upper surface of the movable plate 9.

[0023] To ensure the stability of the telescopic hose 5 when it moves with the movable part, the telescopic hose 5 is supported and fixed by the support frame 4, and the bottom surface of the support frame 4 is fixedly connected to the upper surface of the fixing plate 3.

[0024] To further enhance the rigidity of the support frame 4, a reinforcing plate 13 is fixedly connected to the outer surface of the support frame 4, and the bottom surface of the reinforcing plate 13 is fixedly connected to the upper surface of the fixing plate 3.

[0025] For ease of disassembly and maintenance, the reinforcing plate 13 is detachably fixed to the fixing plate 3 by a number of limiting bolts 14.

[0026] The specific working process of this utility model is as follows:

[0027] The system is powered on, and all components initialize. The operator places empty cans 17 sequentially onto the running conveyor 2, which carries the cans 17 forward at a constant speed. The laser sensor 16 on the fixed plate 3 continuously scans the conveying path. When the filling barrel 17 is detected to have reached the preset filling position directly below the discharge nozzle 12, the laser sensor 16 immediately sends a trigger signal to the controller. Upon receiving the trigger signal, the controller first controls the conveying equipment 2 to temporarily stop operating, and then sends an extension command to the electric telescopic rod 6. The telescopic end of the electric telescopic rod 6 pushes the sliding plate 8, causing it to move downward along the chute 15. The sliding plate 8 drives the movable plate 9, the metering pump 10, and the discharge nozzle 12 to descend synchronously until they reach the preset descent distance and stop. At this time, the outlet of the discharge nozzle 12 is inserted into the mouth of the filling barrel 17. After the discharge nozzle 12 is in place, the control system immediately sends a start signal to the metering pump 10. The metering pump 10 accurately extracts the epoxy curing agent from the raw material tank according to the preset volume parameters, delivers it through the telescopic hose 5, and finally injects it into the filling barrel 17 through the discharge nozzle 12. When the metering pump 10 reaches the preset count, the metering pump 10 stops operating, completing the filling, and sends a stop signal back to the controller. After receiving the stop signal from the metering pump 10, the controller commands the electric telescopic rod 6 to retract. The electric telescopic rod 6 drives the sliding plate 8 and the entire filling head assembly to rise, so that the discharge gun head 12 completely detaches from the filling barrel 17 and returns to its original standby height. Then the controller controls the conveying equipment 2 to start running, and the filled barrel is transported away with the conveying equipment 2. Then it waits for the next empty barrel to enter the detection area and repeats the above process to achieve continuous filling operation.

Claims

1. A filling device for epoxy curing agent finished product, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a conveying device (2) for conveying cans (17) and a fixed plate (3). The fixed plate (3) has a vertical chute (15) on the side facing the conveying device (2). A sliding plate (8) is slidably connected in the chute (15). An electric telescopic rod (6) is fixedly connected to the top of the chute (15). The telescopic end of the electric telescopic rod (6) is fixedly connected to the sliding plate (8) to drive the sliding plate (8) to rise and fall along the chute (15). A side of the sliding plate (8) is fixedly connected to a conveying device (2) facing the conveying device (2). The upper part of the movable plate (9) is equipped with a metering pump (10). The input end of the metering pump (10) is connected to the raw material source through a telescopic hose (5). The output end of the metering pump (10) is fixedly connected to the discharge gun head (12). A laser sensor (16) for detecting the position of the can (17) is also fixedly installed on the fixed plate (3). The laser sensor (16) is located directly below the chute (15). The conveying equipment (2), the electric telescopic rod (6), the metering pump (10), and the laser sensor (16) are all controlled by the controller.

2. The epoxy curing agent finished product filling device according to claim 1, characterized in that: The cylinder of the electric telescopic rod (6) is fixedly fitted with a protective seat (7), which is fixedly connected to the inner top wall of the slide groove (15).

3. The epoxy curing agent finished product filling device according to claim 1, characterized in that: The metering pump (10) is mounted on the movable plate (9) by a fixing frame (11), and the bottom surface of the fixing frame (11) is fixedly connected to the upper surface of the movable plate (9).

4. The epoxy curing agent finished product filling device according to claim 1, characterized in that: The telescopic hose (5) is supported and fixed by a support frame (4), and the bottom surface of the support frame (4) is fixedly connected to the upper surface of the fixing plate (3).

5. The epoxy curing agent finished product filling device according to claim 4, characterized in that: The outer surface of the support frame (4) is fixedly connected to a reinforcing plate (13), and the bottom surface of the reinforcing plate (13) is fixedly connected to the upper surface of the fixing plate (3).

6. The epoxy curing agent finished product filling device according to claim 5, characterized in that: The reinforcing plate (13) is detachably fixed to the fixing plate (3) by a number of limiting bolts (14).

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