Energy-saving boiler soft water treatment multistage softening equipment
Patent Information
- Application Number
- CN202521755480.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0006]为了解决缺乏有效的水流调控部件的问题;本实用新型的目的在于提供一种节能型锅炉软水处理多级软化设备
[0010]1、本实用新型通过水泵机构,能有效控制水流方向和流量,实现稳定的抽水与送水功能,保障节能型锅炉软水处理多级软化设备中水流的顺畅流通与稳定供应。
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Figure CN224798537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of softening equipment technology, specifically to an energy-saving multi-stage softening equipment for boiler soft water treatment. Background Technology
[0002] This energy-saving multi-stage boiler water softening equipment is suitable for various industrial boilers and heating boilers with high water quality requirements. In industrial production such as chemical, textile, and printing and dyeing, boilers need to operate stably for extended periods. This equipment can effectively ensure efficient boiler operation, reduce heating interruptions or inefficiencies caused by water quality issues, ensure heating stability and comfort, and achieve energy conservation and emission reduction goals.
[0003] However, existing technologies still have the following problems:
[0004] Existing multi-stage softening equipment for energy-saving boiler water treatment often faces the challenge of inaccurate water flow control. Most equipment lacks effective water flow regulation components, making it difficult to flexibly adjust the water flow direction and flow rate according to actual treatment needs. This leads to potential water flow turbulence during treatment; excessive water flow in some areas puts excessive pressure on the filtration mechanism, accelerating filter layer wear, reducing filtration efficiency, and shortening the filter mechanism's lifespan; while insufficient water flow in other areas fails to adequately contact the filter layer, resulting in incomplete softening and leaving a large number of impurity ions in the water. Furthermore, unstable water supply also affects the overall operational stability of the equipment, causing frequent start-ups and shutdowns or fluctuations in operating power, increasing energy consumption, and reducing the overall efficiency and energy-saving performance of the equipment.
[0005] To address the aforementioned problems, the inventors propose an energy-saving multi-stage softening device for boiler water treatment. Utility Model Content
[0006] In order to solve the problem of lack of effective water flow control components, the purpose of this utility model is to provide an energy-saving multi-stage softening device for boiler soft water treatment.
[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an energy-saving boiler soft water treatment multi-stage softening device, including a water pipe, both ends of which are fixedly equipped with filter mechanisms, and a water pump mechanism is fixedly equipped on the outside of the water pipe. The water pump mechanism includes a housing, the upper end of which is fixedly connected to the outside of the water pipe. A motor is fixedly equipped on one side of the housing, and a rotating wheel is fixedly equipped at the output end of the motor. An eccentric rod is fixedly equipped on one side of the rotating wheel, and a rotating rod is rotatably connected to the outside of the eccentric rod. A push plate is rotatably equipped at the upper end of the rotating rod, and the outside of the push plate slides against the inside of the housing. A partition is fixedly equipped on the inside of the water pipe, and water control pads are fixedly equipped on the upper inner wall of the housing and the lower inner wall of the water pipe, with the two water control pads located on both sides of the partition.
[0008] Preferably, the filtration mechanism includes a filter tank located at one end of a water pipe. A fixing frame is fixedly provided on the inner side of the filter tank, and a filter frame is fixedly provided on the lower surface of the fixing frame. Multiple filter layers are provided on the inner side of the filter frame. A water inlet is fixedly provided at one end of the filter tank, and one end of the water inlet is fixedly connected to one end of the water pipe. A connecting pipe is fixedly provided at one end of the filter tank.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] 1. This utility model, through a water pump mechanism, can effectively control the direction and flow rate of water, achieve stable water pumping and delivery functions, and ensure smooth flow and stable supply of water in the multi-stage softening equipment for energy-saving boiler water treatment. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic cross-sectional view of the water pump mechanism of this utility model.
[0014] Figure 3 This is a cross-sectional schematic diagram of the filter mechanism of this utility model.
[0015] In the diagram: 1. Water pipe; 2. Water pump mechanism; 3. Filtration mechanism; 20. Outer casing; 21. Eccentric rod; 22. Rotating wheel; 23. Rotating rod; 24. Push plate; 25. Sealing gasket; 26. Partition plate; 27. Water control pad; 28. Motor; 29. Assembly frame; 30. Filter tank; 31. Fixing frame; 32. Filter tank; 33. Water inlet; 34. Filter layer; 35. Filter frame; 36. Mounting bolts; 37. Connecting pipe. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: Figure 1-3 As shown, this utility model provides an energy-saving boiler soft water treatment multi-stage softening device, including a water pipe 1, with filter mechanisms 3 fixedly installed at both ends of the water pipe 1, and a water pump mechanism 2 fixedly installed on the outside of the water pipe 1. The water pump mechanism 2 includes a housing 20, the upper end of which is fixedly connected to the outside of the water pipe 1, a motor 28 fixedly installed on one side of the housing 20, a rotating wheel 22 fixedly installed at the output end of the motor 28, an eccentric rod 21 fixedly installed on one side of the rotating wheel 22, a rotating rod 23 rotatably connected to the outside of the eccentric rod 21, a push plate 24 rotatably installed at the upper end of the rotating rod 23, the outside of the push plate 24 slidingly fitting against the inside of the housing 20, a partition 26 fixedly installed on the inside of the water pipe 1, and water control pads 27 fixedly installed on the upper inner wall of the housing 20 and the lower inner wall of the water pipe 1, with the two water control pads 27 located on both sides of the partition 26. When the water pump mechanism 2 is working, the motor 28 starts, and its output end drives the rotating wheel 22 to rotate. Since the eccentric rod 21 is fixed to one side of the rotating wheel 22, the rotation of the rotating wheel 22 will cause the eccentric rod 21 to move eccentrically. The rotating rod 23, which is rotatably connected to the outer side of the eccentric rod 21, moves accordingly, thereby pushing the push plate 24, which is rotatably connected at the upper end, to slide inside the outer casing 20. The upper surface of the push plate 24 is provided with a sealing gasket 25 to ensure sealing during sliding. When the push plate 24 slides to one side, it will compress the space on one side, allowing water to flow to the water pipe 1 through the cooperation of the water control gasket 27 and the partition 26; when the push plate 24 slides in the opposite direction, it will draw water from the other side, and so on, to achieve stable water pumping and water delivery functions, ensuring smooth flow and stable supply of water in the equipment.
[0018] The filtration mechanism 3 includes a filter tank 30, located at one end of the water pipe 1. A mounting bracket 31 is fixedly installed inside the filter tank 30, and a filter frame 35 is fixedly installed on the lower surface of the mounting bracket 31. Multiple filter layers 34 are provided inside the filter frame 35. A water inlet 33 is fixedly installed at one end of the filter tank 30, and one end of the water inlet 33 is fixedly connected to one end of the water pipe 1. A connecting pipe 37 is fixedly installed at one end of the filter tank 30. After the water flows into the filter tank 30 through the connecting pipe 37, it first reaches the outside of the filter frame 35. Multiple annularly distributed filter grooves 32 on the outside of the filter frame 35 can initially disperse and filter the water flow, intercepting larger particles of impurities. The water then enters the inside of the filter frame 35, passing through multiple filter layers 34 in sequence. Different filter layers 34 can perform deep filtration for impurities of different particle sizes and properties, further removing suspended solids, colloids, and other impurities from the water. The fully filtered water flows out from the water inlet 33 and into the water pipe 1, providing a clean water source for subsequent soft water treatment.
[0019] The mounting bracket 29 provides a stable mounting position for the motor 28, making the connection between the motor 28 and the housing 20 more secure, reducing vibration and noise during motor 28 operation, and improving the overall stability of the water pump mechanism 2. The sealing gasket 25 fixed on the upper surface of the push plate 24 slides against the inner side of the housing 20, effectively preventing water leakage during the sliding of the push plate 24, ensuring the pumping and water delivery efficiency of the water pump mechanism 2, and avoiding energy waste and equipment damage caused by water leakage. The water control pad 27 is made of rubber soft pad, which has good elasticity and sealing performance, can better adapt to the squeezing and releasing of the push plate 24, accurately control the water flow, and ensure the stability of the water flow direction and the precise adjustment of the water flow rate.
[0020] Multiple ring-shaped mounting bolts 36 inserted on the upper surface of the fixing frame 31 are fixedly engaged with the filter frame 35. This installation method makes the installation and disassembly of the filter frame 35 more convenient and quick, and facilitates the cleaning, replacement and maintenance of the filter frame 35 and its internal filter layer 34, thus extending the service life of the filter mechanism 3. Multiple ring-shaped filter grooves 32 opened on the outer side of the filter frame 35 increase the contact area between the water flow and the filter frame 35, improve the filtration efficiency, and can more effectively intercept impurities in the water, improve the filtration effect, and provide a higher quality water source for the multi-stage softening equipment for energy-saving boiler water treatment.
[0021] Working principle: When the water pump mechanism 2 is working, the motor 28 starts, and its output end drives the rotating wheel 22 to rotate. Since the eccentric rod 21 is fixed on one side of the rotating wheel 22, the rotation of the rotating wheel 22 will cause the eccentric rod 21 to move eccentrically. The rotating rod 23 rotatably connected to the outer side of the eccentric rod 21 moves accordingly, thereby pushing the push plate 24 rotatably connected at the upper end to slide inside the outer casing 20. The upper surface of the push plate 24 is provided with a sealing gasket 25 to ensure the sealing during sliding. When the push plate 24 slides to one side, it will compress the space on one side, allowing water to flow to the water pipe 1 through the cooperation of the water control gasket 27 and the partition 26; when the push plate 24 slides in the opposite direction, it will draw water from the other side, and so on, to achieve stable water pumping and delivery functions, ensuring smooth flow and stable supply of water in the equipment.
[0022] After entering the filter tank 30 through the connecting pipe 37, the water first reaches the outside of the filter frame 35. Multiple annularly distributed filter grooves 32 on the outside of the filter frame 35 provide initial dispersion and filtration of the water flow, intercepting larger particles. The water then enters the inside of the filter frame 35, passing through multiple filter layers 34. Different filter layers 34 provide deep filtration for impurities of different particle sizes and properties, further removing suspended solids, colloids, and other impurities from the water. The thoroughly filtered water flows out from the water inlet 33 and into the water pipe 1, providing a clean water source for subsequent soft water treatment.
[0023] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. An energy-saving multi-stage softening device for boiler water treatment, comprising a water pipe (1), characterized in that: Both ends of the water pipe (1) are fixedly equipped with filter mechanisms (3), and a water pump mechanism (2) is fixedly equipped on the outside of the water pipe (1). The water pump mechanism (2) includes a housing (20), the upper end of which is fixedly connected to the outer side of the water pipe (1), a motor (28) is fixedly provided on one side of the housing (20), a rotating wheel (22) is fixedly provided at the output end of the motor (28), an eccentric rod (21) is fixedly provided on one side of the rotating wheel (22), a rotating rod (23) is rotatably connected to the outer side of the eccentric rod (21), a push plate (24) is rotatably provided at the upper end of the rotating rod (23), the outer side of the push plate (24) is slidably attached to the inner side of the housing (20), a partition plate (26) is fixedly provided on the inner side of the water pipe (1), and water control pads (27) are fixedly provided on the upper inner wall of the housing (20) and the lower inner wall of the water pipe (1), with the two water control pads (27) located on both sides of the partition plate (26); The filtration mechanism (3) includes a filter tank (30), which is located at one end of the water pipe (1). A fixing frame (31) is fixedly provided on the inner side of the filter tank (30). A filter frame (35) is fixedly provided on the lower surface of the fixing frame (31). Multiple filter layers (34) are provided on the inner side of the filter frame (35). A water inlet (33) is fixedly provided at one end of the filter tank (30). One end of the water inlet (33) is fixedly connected to one end of the water pipe (1). A connecting pipe (37) is fixedly provided at one end of the filter tank (30).
2. The energy-saving multi-stage softening equipment for boiler water treatment as described in claim 1, characterized in that, An assembly frame (29) is fixedly provided on one side of the outer casing (20), and one side of the assembly frame (29) is fixedly engaged with the motor (28).
3. The energy-saving multi-stage softening equipment for boiler water treatment as described in claim 1, characterized in that, A sealing gasket (25) is fixedly provided on the upper surface of the push plate (24), and the outer side of the sealing gasket (25) slides and fits against the inner side of the outer shell (20).
4. The energy-saving multi-stage softening equipment for boiler water treatment as described in claim 1, characterized in that, The water control pad (27) is a rubber pad.
5. The energy-saving multi-stage softening equipment for boiler water treatment as described in claim 1, characterized in that, The upper surface of the fixing frame (31) is provided with a plurality of mounting bolts (36) arranged in a ring, and the mounting bolts (36) are fixedly engaged with the filter frame (35).
6. The energy-saving multi-stage softening equipment for boiler soft water treatment as described in claim 1, characterized in that, The filter frame (35) has multiple filter grooves (32) arranged in a ring on its outer side.