A tea oil production wastewater treatment device

CN224798545UActive Publication Date: 2026-09-25HUBEI XINFUKANG ECOLOGICAL AGRICULTURE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522052175.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-09-25
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于提供一种茶油生产废水处理装置,具备一体化过滤隔油的优点,解决了现在的茶油生产废水处理装置多将过滤与隔油拆分为两个独立设备,需人工将过滤后的废水转运至隔油设备,转运过程中易因废水洒落造成二次污染的问题

Benefits of technology

[0011]1、本实用新型底板顶部左端的过滤箱为废水预处理提供封闭环境,顶部的进料口可直接对接茶油生产废水管道,废水进入后经内腔的过滤网过滤,精准去除茶籽碎屑、纤维等悬浮固体,避免悬浮物堵塞后续管道或影响隔油效果;过滤箱右侧的泵机能自动将过滤后的废水输送至底板顶部右端的隔油池,无需人工转运,实现“过滤-隔油”连续衔接,大幅提升处理效率;隔油池内腔右端的隔油板可阻挡上浮油脂,使其集中在池体左侧,避免随处理水从出水管溢出,确保油脂彻底分离;隔油池底部的排污管与电磁阀配合,可定时排出池底污泥,无需人工抽排。

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Abstract

The utility model discloses a tea oil production wastewater treatment device, including the bottom plate, the left -hand side fixed connection of bottom plate top has the filter box, the inner chamber of filter box is provided with filter screen, and the left -hand side of filter box top is provided with the feed port, and the right -hand side fixed connection of bottom plate top has the oil separation tank through the support, the right -hand side fixed connection of oil separation tank inner chamber has the oil screen, and the upper portion of oil separation tank right side is provided with the water outlet pipe. The utility model bottom plate top left -hand side filter box provides the closed environment for wastewater pretreatment, and the feed port of top can directly butt joint tea oil production wastewater pipeline, and after wastewater enters, filters through the filter screen of inner chamber, and the suspended solid such as tea seed chippings, fibre is removed accurately, avoids the subsequent pipeline or influence oil separation effect after avoiding suspended matter blockage, and the pump machine of filter box right side can automatically transport the wastewater after filtering to the oil separation tank of bottom plate top right -hand side, does not need manual transfer, realizes " filter - oil separation " continuous link, and the processing efficiency is improved greatly.
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Description

Technical Field

[0001] This utility model relates to the field of tea oil production technology, specifically to a tea oil production wastewater treatment device. Background Technology

[0002] In the tea oil production process, the pressing of tea seeds to extract oil, subsequent refining (deacidification, decolorization, deodorization), and equipment cleaning processes generate a large amount of wastewater containing specific pollutants. This wastewater not only contains a high concentration of tea seed oil residue (oil-like substances), but also contains suspended solids such as tea seed fragments and fibers, as well as biodegradable organic matter such as proteins and polysaccharides. If discharged directly without effective treatment, the oil will form a dense oil film on the water surface, hindering oxygen exchange between the water and the air, leading to oxygen deprivation and suffocation of aquatic organisms; suspended solids will settle at the bottom of the water body, polluting the bottom sediment and damaging the aquatic ecosystem; the decomposition of organic matter will consume dissolved oxygen in the water, causing the water to turn black and smelly. However, current tea oil production wastewater treatment devices mostly separate filtration and oil separation into two independent devices, requiring manual transfer of the filtered wastewater to the oil separation device. During the transfer process, wastewater is prone to spillage, causing secondary pollution. Therefore, we propose a tea oil production wastewater treatment device. Utility Model Content

[0003] The purpose of this utility model is to provide a tea oil production wastewater treatment device with the advantages of integrated filtration and oil separation. This solves the problem that most current tea oil production wastewater treatment devices separate filtration and oil separation into two independent devices, requiring manual transfer of the filtered wastewater to the oil separation device, which is prone to secondary pollution due to wastewater spillage during the transfer process.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a tea oil production wastewater treatment device, comprising a base plate, a filter box fixedly connected to the top left end of the base plate, a filter screen provided in the inner cavity of the filter box, a feed inlet provided at the top left end of the filter box, an oil separator fixedly connected to the top right end of the base plate via a bracket, an oil separator plate fixedly connected to the right end of the inner cavity of the oil separator, a water outlet pipe provided at the upper right side of the oil separator, a pump fixedly connected to the right side of the filter box, the pump's suction port fixedly connected to the bottom right side of the inner cavity of the filter box via a pipe, the pump's outlet fixedly connected to the upper left side of the oil separator via a pipe, a drain pipe provided at the bottom right side of the inner cavity of the oil separator, and a solenoid valve installed in the inner cavity of the drain pipe.

[0005] Preferably, a stop block is fixedly connected to the right side of the filter screen, a motor is fixedly connected to the right end of the top of the filter box, and a rubber rod is fixedly connected to the output shaft of the motor.

[0006] Preferably, a battery box is fixedly connected to the top of the base plate, and a storage battery is fixedly connected to the inner cavity of the battery box.

[0007] Preferably, a toolbox is fixedly connected to the top of the base plate, and a partition is fixedly connected to the inner cavity of the toolbox.

[0008] Preferably, the bottom plate has fixing blocks fixedly connected to both the front and rear ends on the left and right sides, and bolts are provided on the fixing blocks.

[0009] Preferably, a timer is fixedly connected to the upper part of the front of the filter box, and a PLC controller is fixedly connected to the lower part of the front of the filter box. The input terminal of the PLC controller is electrically connected to the output terminal of the timer, and the output terminal of the PLC controller is electrically connected to the input terminals of the motor, solenoid valve and pump.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. The filter box at the top left of the base plate of this utility model provides a closed environment for wastewater pretreatment. The inlet at the top can be directly connected to the wastewater pipeline of tea oil production. After the wastewater enters, it is filtered by the filter screen in the inner cavity to accurately remove suspended solids such as tea seed fragments and fibers, avoiding blockage of subsequent pipelines or affecting the oil separation effect. The pump on the right side of the filter box can automatically transport the filtered wastewater to the oil separator at the top right of the base plate without manual transfer, realizing a continuous connection of "filtration-oil separation" and greatly improving the treatment efficiency. The oil separator plate at the right end of the inner cavity of the oil separator can block the floating oil and concentrate it on the left side of the tank, preventing it from overflowing from the outlet pipe with the treated water and ensuring complete separation of oil. The drain pipe at the bottom of the oil separator works with the solenoid valve to discharge the sludge at the bottom of the tank at regular intervals without manual pumping.

[0012] 2. The motor at the top right end of the filter box of this utility model can drive the rubber rod to rotate. When the rubber rod collides with the stop on the right side of the filter screen, it will cause the filter screen to vibrate slightly, shaking the suspended solids accumulated on the surface to the bottom of the filter box, without the need for manual disassembly and cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the right-side structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the front sectional view of the present invention.

[0016] In the diagram: 1. Base plate; 2. Toolbox; 3. Battery box; 4. Filter box; 5. PLC controller; 6. Timer; 7. Feed inlet; 8. Motor; 9. Oil separator; 10. Oil separator plate; 11. Water outlet pipe; 12. Sewage pipe; 13. Solenoid valve; 14. Fixing block; 15. Bolt; 16. Pump; 17. Rubber rod; 18. Filter screen; 19. Stop block. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0019] Example 1:

[0020] Please see Figure 1-3 As shown, this utility model provides a tea oil production wastewater treatment device, including a base plate 1. A filter box 4 is fixedly connected to the top left end of the base plate 1. A filter screen 18 is provided in the inner cavity of the filter box 4. An inlet 7 is opened at the top left end of the filter box 4. An oil separator 9 is fixedly connected to the top right end of the base plate 1 through a bracket. An oil separator plate 10 is fixedly connected to the right end of the inner cavity of the oil separator 9. A water outlet pipe 11 is provided at the upper right side of the oil separator 9. A pump 16 is fixedly connected to the right side of the filter box 4. The water inlet of the pump 16 is fixedly connected to the bottom right side of the inner cavity of the filter box 4 through a pipe. The water outlet of the pump 16 is fixedly connected to the upper left side of the oil separator 9 through a pipe. A sewage pipe 12 is opened at the bottom right side of the inner cavity of the oil separator 9. A solenoid valve 13 is installed in the inner cavity of the sewage pipe 12.

[0021] The filter box 4 at the top left of the base plate 1 provides a closed environment for wastewater pretreatment. The inlet 7 at the top can be directly connected to the tea oil production wastewater pipeline. After the wastewater enters, it is filtered by the filter screen 18 in the inner cavity to accurately remove suspended solids such as tea seed fragments and fibers, avoiding blockage of subsequent pipelines or affecting the oil separation effect. The pump 16 on the right side of the filter box 4 can automatically transport the filtered wastewater to the oil separator 9 at the top right of the base plate 1 without manual transfer, realizing continuous connection of "filtration-oil separation" and greatly improving the treatment efficiency. The oil separator plate 10 at the right end of the inner cavity of the oil separator 9 can block the floating oil and concentrate it on the left side of the tank, preventing it from overflowing from the outlet pipe 11 with the treated water, ensuring complete separation of oil. The drain pipe 12 at the bottom of the oil separator 9 works with the solenoid valve 13 to discharge the sludge at the bottom of the tank at regular intervals without manual pumping.

[0022] Example 2:

[0023] Based on Embodiment 1, this utility model is as follows: Figure 1-3 As shown, a stop block 19 is fixedly connected to the right side of the filter screen 18, a motor 8 is fixedly connected to the right end of the top of the filter box 4, a rubber rod 17 is fixedly connected to the output shaft of the motor 8, a battery box 3 is fixedly connected to the top of the base plate 1, a storage battery is fixedly connected to the inner cavity of the battery box 3, a toolbox 2 is fixedly connected to the top of the base plate 1, a partition is fixedly connected to the inner cavity of the toolbox 2, fixing blocks 14 are fixedly connected to the front and rear ends of both sides of the base plate 1, bolts 15 are provided on the fixing blocks 14, a timer 6 is fixedly connected to the upper part of the front of the filter box 4, a PLC controller 5 is fixedly connected to the lower part of the front of the filter box 4, the input terminal of the PLC controller 5 is electrically connected to the output terminal of the timer 6, and the output terminal of the PLC controller 5 is electrically connected to the input terminals of the motor 8, the solenoid valve 13 and the pump 16.

[0024] In this technical solution, the motor 8 at the top right end of the filter box 4 can drive the rubber rod 17 to rotate. When the rubber rod 17 collides with the stop 19 on the right side of the filter screen 18, it will cause the filter screen 18 to vibrate slightly, shaking the suspended solids accumulated on the surface to the bottom of the filter box 4, without the need for manual disassembly and cleaning.

[0025] The working principle of this utility model is as follows: When using this device to treat tea oil production wastewater, firstly, the device is firmly fixed in the wastewater treatment area by fixing blocks 14 and bolts 15 on both sides of the base plate 1 to prevent displacement due to vibration during operation; connect the tea oil production wastewater pipeline to the feed inlet 7 at the top of the filter box 4. After the wastewater enters the filter box 4 from the feed inlet 7, it is filtered by the filter screen 18 in the inner cavity. Tea seed fragments, fibers and other suspended solids are intercepted, and the filtered wastewater is temporarily stored at the bottom of the filter box 4; when the cleaning time preset by the timer 6 is reached, the timer 6 sends a signal to the PLC controller 5, and the controller starts the motor 8 at the top of the filter box 4. The motor 8 drives the rubber rod 17 to rotate. The rubber rod 17 hits the stop block 19 on the right side of the filter screen 18, causing the filter screen 18 to vibrate. The system shakes off the suspended solids accumulated on the surface. Then, the PLC controller 5 starts the pump 16 on the right side of the filter box 4. The pump 16 transports the filtered wastewater to the grease trap 9 through the pipeline. The wastewater flows slowly in the grease trap 9, and the grease gradually floats to the surface and is blocked by the grease trap 10 on the left side of the tank. The treated clean water is discharged from the outlet pipe 11 at the upper right side of the grease trap 9. When the preset sewage discharge time is reached, the PLC controller 5 opens the solenoid valve 13 in the sewage discharge pipe 12 at the bottom of the grease trap 9 to discharge the sludge deposited at the bottom of the tank. In case of a sudden power failure, the battery in the battery box 3 at the top of the base plate 1 automatically supplies power to the core components to ensure that the current processing procedure is completed. During routine maintenance, spare parts can be taken from the toolbox 2 to replace the damaged filter screen 18, or to repair the pump 16 and the solenoid valve 13.

[0026] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0027] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A tea oil production wastewater treatment device, comprising a base plate (1), characterized in that: A filter box (4) is fixedly connected to the top left end of the base plate (1). A filter screen (18) is provided in the inner cavity of the filter box (4). A feed inlet (7) is opened at the top left end of the filter box (4). An oil separator (9) is fixedly connected to the top right end of the base plate (1) through a bracket. An oil separator plate (10) is fixedly connected to the right end of the inner cavity of the oil separator (9). A water outlet pipe (11) is provided at the upper right side of the oil separator (9). A pump (16) is fixedly connected to the right side of the filter box (4). The water inlet of the pump (16) is fixedly connected to the bottom right side of the inner cavity of the filter box (4) through a pipe. The water outlet of the pump (16) is fixedly connected to the upper left side of the oil separator (9) through a pipe. A drain pipe (12) is opened at the bottom right side of the inner cavity of the oil separator (9). A solenoid valve (13) is installed in the inner cavity of the drain pipe (12).

2. The tea oil production wastewater treatment device according to claim 1, characterized in that: A stop block (19) is fixedly connected to the right side of the filter screen (18), and a motor (8) is fixedly connected to the right end of the top of the filter box (4). A rubber rod (17) is fixedly connected to the output shaft of the motor (8).

3. The tea oil production wastewater treatment device according to claim 1, characterized in that: A battery box (3) is fixedly connected to the top of the base plate (1), and a storage battery is fixedly connected to the inner cavity of the battery box (3).

4. The tea oil production wastewater treatment device according to claim 1, characterized in that: A toolbox (2) is fixedly connected to the top of the base plate (1), and a partition is fixedly connected to the inner cavity of the toolbox (2).

5. The tea oil production wastewater treatment device according to claim 1, characterized in that: The base plate (1) has fixed blocks (14) fixedly connected to both the front and rear ends on the left and right sides, and bolts (15) are provided on the fixed blocks (14).

6. The tea oil production wastewater treatment device according to claim 1, characterized in that: A timer (6) is fixedly connected to the upper part of the front of the filter box (4), and a PLC controller (5) is fixedly connected to the lower part of the front of the filter box (4). The input terminal of the PLC controller (5) is electrically connected to the output terminal of the timer (6), and the output terminal of the PLC controller (5) is electrically connected to the input terminals of the motor (8), the solenoid valve (13), and the pump (16).