A sewage collecting device for recirculating water culture

CN224798549UActive Publication Date: 2026-09-25FUJIAN PROV AGRI MACHANIZATION INST
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Patent Information

Application Number
CN202522118075.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-25
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0002]目前市场上常见的循环水养殖集污装置,大多采用简单的物理过滤方式,如使用固定式滤网或滤板进行过滤,这种过滤方式在初期能够拦截一部分较大颗粒的杂质,但随着使用时间的延长,滤网或滤板上会逐渐堆积大量杂质,导致过滤通道堵塞,水流通过性变差,集污效率大幅下降,为了维持集污效果,需要频繁对滤网或滤板进行清洗或更换,不仅增加了劳动强度和运营成本,还会影响循环水养殖系统的正常运行,目前市场上常见的循环水养殖集污装置,大多采用简单的物理过滤方式,如使用固定式滤网或滤板进行过滤,这种过滤方式在初期能够拦截一部分较大颗粒的杂质,但随着使用时间的延长,滤网或滤板上会逐渐堆积大量杂质,导致过滤通道堵塞,水流通过性变差,集污效率大幅下降,为了维持集污效果,需要频繁对滤网或滤板进行清洗或更换,不仅增加了劳动强度和运营成本,还会影响循环水养殖系统的正常运行

Benefits of technology

[0023]本实用新型的有益效果在于:本申请能够全面、有效地冲击和剥离过滤板上的杂质,将堆积的杂质彻底输送至集污箱内,避免了杂质残留,恢复了过滤板的过滤性能,从而持续保持高效的集污和水质净化效果,通过三通控制阀可以方便快捷地在集污箱和消毒箱之间切换水流路径。在正常集污和水质净化阶段与反冲清理阶段之间能够快速转换,无需复杂的操作流程和大量的手动干预,节省了时间和人力成本,提高了养殖生产的效率。

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Abstract

The utility model provides a kind of to be used in circulating water aquaculture and collect pollution device, including filter box, filter plate, sealing mechanism, rotating mechanism and three-way control valve, the top and bottom of filter box are equipped with liquid inlet pipe and liquid outlet pipe respectively, the liquid outlet pipe passes through three-way control valve, two liquid discharge ports of three-way control valve are connected with pollution collection tank and sterilization tank respectively;The present application can comprehensively, effectively impact and peel off the impurities on filter plate, completely transport the impurities accumulated into pollution collection tank, avoid impurity residue, restore the filtering performance of filter plate, so that the efficient pollution collection and water purification effect is continuously maintained, the water flow path can be switched between pollution collection tank and sterilization tank conveniently and quickly by three-way control valve.Quick conversion can be carried out between normal pollution collection and water purification stage and backflushing cleaning stage, without complex operation process and a large number of manual intervention, time and labor cost are saved, and the efficiency of aquaculture production is improved.
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Description

Technical Field

[0001] This utility model relates to the field of waste collection equipment for recirculating aquaculture, and in particular to a waste collection device for recirculating aquaculture. Background Technology

[0002] Most common recirculating aquaculture system (RAS) waste collection devices on the market currently employ simple physical filtration methods, such as fixed filter screens or plates. While this method can initially intercept some larger particles, over time, a large amount of impurities accumulate on the screens or plates, causing blockages in the filtration channels, reduced water flow, and a significant decrease in waste collection efficiency. To maintain the collection effect, frequent cleaning or replacement of the filter screens or plates is required, increasing labor intensity and operating costs, and also affecting the normal operation of the RAS system. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In order to solve the above-mentioned problems of the prior art, the present invention provides a sludge collection device for recirculating aquaculture.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] A sludge collection device for recirculating aquaculture includes a filter box, a filter plate, a sealing mechanism, a rotating mechanism, and a three-way control valve;

[0008] The filter box is equipped with an inlet pipe at the top and an outlet pipe at the bottom.

[0009] The liquid outlet pipe is connected to the three-way control valve, and the two drain ports of the three-way control valve are respectively connected to the sludge collection tank and the disinfection tank.

[0010] The filter box is equipped with a partition, and the partition has mounting holes.

[0011] The filter plate is disposed in the mounting hole and connected to the rotating mechanism;

[0012] The sealing mechanism is disposed in the mounting hole and is used to seal the filter plate and the mounting hole after rotation.

[0013] Preferably, the rotation mechanism includes a servo motor and a drive shaft;

[0014] One end of the drive shaft is connected to the filter plate, and the other end of the drive shaft passes through the partition and the filter box in sequence and is fixedly connected to the servo motor. The connection between the drive shaft and the partition is mechanically sealed to prevent media leakage.

[0015] Preferably, the sealing mechanism includes a sealing groove, an inflatable sealing strip, an inflation control component, and a deflation control component;

[0016] The sealing groove is formed on the inner wall of the mounting hole and has an arc-shaped structure, which surrounds the filter plate.

[0017] The air-expanding sealing strip is installed in the sealing groove, and the air-expanding sealing strip connects the inflation control component and the deflation control component.

[0018] Preferably, the inflation control assembly includes an inflation pump, an inflation pipe, and a first control valve; the inflation pump is connected to the air-expanding sealing strip through the inflation pipe, and the first control valve is installed on the inflation pipe.

[0019] Preferably, the venting control assembly includes a venting pump, a venting pipe, and a second control valve; the venting pump is connected to the air-expanding sealing strip through the venting pipe, and the second control valve is installed on the venting pipe.

[0020] Preferably, a water flow sensor is installed inside the outlet pipe, and the sealing mechanism, the rotating mechanism, and the three-way control valve for the water flow sensor are all electrically connected to the PLC controller.

[0021] Preferably, the disinfection box is equipped with an ultraviolet disinfection lamp.

[0022] (III) Beneficial Effects

[0023] The beneficial effects of this utility model are as follows: This application can comprehensively and effectively impact and remove impurities from the filter plate, thoroughly transporting the accumulated impurities to the sludge collection tank, avoiding impurity residue, restoring the filtration performance of the filter plate, and thus continuously maintaining a high efficiency in sludge collection and water purification. The three-way control valve allows for convenient and quick switching of the water flow path between the sludge collection tank and the disinfection tank. It can quickly switch between the normal sludge collection and water purification stage and the backwashing cleaning stage without complicated operating procedures and extensive manual intervention, saving time and labor costs and improving the efficiency of aquaculture production. Attached Figure Description

[0024] Figure 1 A schematic diagram of a waste collection device for recirculating aquaculture systems;

[0025] Figure 2 This is a schematic diagram of the structure connecting the sealing mechanism and the rotating mechanism to the filter plate.

[0026] [Explanation of Labels in the Attached Image]

[0027] 1. Filter box;

[0028] 2. Liquid inlet pipe;

[0029] 3. Discharge pipe;

[0030] 4. Partition;

[0031] 5. Filter plate;

[0032] 6. Sealing mechanism;

[0033] 61. Air-inflatable sealing strip; 62. Inflation control assembly; 621. Inflation pump; 622. Inflation hose; 623. First control valve; 63. Deflation control assembly; 631. Deflation pump; 632. Deflation hose; 633. Second control valve;

[0034] 7. Rotating mechanism;

[0035] 71. Servo motor; 72. Drive shaft;

[0036] 8. Three-way control valve;

[0037] 9. Sewage collection box;

[0038] 10. Disinfection box. Detailed Implementation

[0039] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0040] Please refer to Figures 1 to 2 This utility model provides a sludge collection device for recirculating aquaculture, including a filter box 1, a filter plate 5, a sealing mechanism 6, a rotating mechanism 7, and a three-way control valve 8.

[0041] The top and bottom of the filter box 1 are respectively equipped with an inlet pipe 2 and an outlet pipe 3;

[0042] The liquid outlet pipe 3 is connected to the three-way control valve 8, and the two drain ports of the three-way control valve 8 are connected to the sludge collection tank 9 and the disinfection tank 10 respectively.

[0043] The filter box 1 is equipped with a partition 4, and the partition 4 has mounting holes.

[0044] The filter plate 5 is installed in the mounting hole and connected to the rotating mechanism 7;

[0045] The sealing mechanism 6 is installed in the mounting hole and is used to seal the filter plate 5 after it is rotated to the mounting hole.

[0046] In use, the circulating water from the pond enters the filter box 1, is filtered by the filter plate 5, and then enters the disinfection box 10. When a lot of impurities accumulate on the filter plate 5, the three-way control valve 8 switches to connect to the sludge collection box 9. At the same time, the rotating mechanism 7 drives the filter plate 5 to rotate, and the sealing mechanism 6 seals the rotated filter plate 5 with the mounting hole. Water is then injected into the filter box 1 to transport the accumulated impurities to the sludge collection box 9. After a period of time (usually 10-30 seconds), the three-way control valve 8 switches to connect to the disinfection box 10 again to achieve normal water treatment. This application can comprehensively and effectively impact and remove impurities on the filter plate 5, thoroughly transporting the accumulated impurities to the sludge collection box 9, avoiding impurity residue, restoring the filtration performance of the filter plate 5, and thus continuously maintaining a high efficiency in sludge collection and water purification.

[0047] In this embodiment, the rotating mechanism 7 includes a servo motor 71 and a drive shaft 72;

[0048] One end of the drive shaft 72 is connected to the filter plate 5, and the other end of the drive shaft 72 is sequentially passed through the partition 4 and the filter box 1 and fixedly connected to the servo motor 71. The connection between the drive shaft 72 and the partition 4 is mechanically sealed to prevent media leakage.

[0049] In use, the servo motor 71 controls the rotation of the drive shaft 72 to achieve the flipping control of the filter plate 5.

[0050] In this embodiment, the sealing mechanism 6 includes a sealing groove, an air-inflatable sealing strip 61, an inflation control component 62, and an deflation control component 63;

[0051] The sealing groove is formed on the inner wall of the mounting hole and has an arc-shaped structure, which surrounds the filter plate 5.

[0052] An air-inflatable sealing strip 61 is installed in a sealing groove, and the air-inflatable sealing strip 61 connects the inflation control component 62 and the deflation control component 63.

[0053] In use, the venting control component 63 releases the gas from the air-expanding sealing strip 61, creating a gap between the filter plate 5 and the mounting hole. This allows the filter plate 5 to rotate in conjunction with the rotating mechanism 7. After the filter plate 5 rotates, the inflation control component 62 injects high-pressure gas into the air-expanding sealing strip 61, causing it to expand. The expanded sealing strip 61 fills the gap between the filter plate 5 and the mounting hole, achieving a sealing effect. The sealing mechanism 6 is located inside the mounting hole and can provide a sealing connection after the filter plate 5 rotates. This design ensures that the backwash water flow does not leak during backwashing, maintains sufficient backwash pressure, and allows the backwashing operation to proceed smoothly, improving the reliability and stability of the device operation.

[0054] In this embodiment, the inflation control component 62 includes an inflation pump 621, an inflation pipe 622, and a first control valve 623; the inflation pump 621 is connected to the air-expanding sealing strip 61 through the inflation pipe 622, and the first control valve 623 is installed on the inflation pipe 622.

[0055] In this embodiment, the venting control component 63 includes a venting pump 631, a venting pipe 632, and a second control valve 633; ​​the venting pump 631 is connected to the air-expanding sealing strip 61 through the venting pipe 632, and the second control valve 633 is installed on the venting pipe 632.

[0056] In this embodiment, a water flow sensor is installed inside the liquid outlet pipe 3, and the sealing mechanism 6, the rotating mechanism 7, and the three-way control valve 8 of the water flow sensor are all electrically connected to the PLC controller.

[0057] During use, the discharge status of the outlet pipe 3 is monitored by the water flow sensor. When the water flow rate is lower than the threshold, it indicates that the filter plate 5 is severely clogged. The PLC controller realizes the flipping and backflushing of the filter plate 5 through the sealing mechanism 6 and the rotating mechanism 7 to achieve automated dirt collection.

[0058] In this embodiment, the disinfection box 10 is equipped with an ultraviolet disinfection lamp. The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and therefore require no further explanation. The scope of protection of this utility model does not involve improvements to the software or methods.

[0059] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

[0060] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A waste collection device for recirculating aquaculture systems, characterized in that, Includes filter box, filter plate, sealing mechanism, rotating mechanism and three-way control valve; The filter box is equipped with an inlet pipe at the top and an outlet pipe at the bottom. The liquid outlet pipe is connected to the three-way control valve, and the two drain ports of the three-way control valve are respectively connected to the sludge collection tank and the disinfection tank. The filter box is equipped with a partition, and the partition has mounting holes. The filter plate is disposed in the mounting hole and connected to the rotating mechanism; The sealing mechanism is disposed in the mounting hole and is used to seal the filter plate and the mounting hole after rotation.

2. The waste collection device for recirculating aquaculture as described in claim 1, characterized in that, The rotating mechanism includes a servo motor and a drive shaft; One end of the drive shaft is connected to the filter plate, and the other end of the drive shaft passes through the partition and the filter box in sequence and is fixedly connected to the servo motor. The connection between the drive shaft and the partition is mechanically sealed to prevent media leakage.

3. The waste collection device for recirculating aquaculture as described in claim 2, characterized in that, The sealing mechanism includes a sealing groove, an inflatable sealing strip, an inflation control component, and a deflation control component; The sealing groove is formed on the inner wall of the mounting hole and has an arc-shaped structure, which surrounds the filter plate. The air-expanding sealing strip is installed in the sealing groove, and the air-expanding sealing strip connects the inflation control component and the deflation control component.

4. A waste collection device for recirculating aquaculture systems according to claim 3, characterized in that, The inflation control assembly includes an inflation pump, an inflation pipe, and a first control valve; the inflation pump is connected to the air-expanding sealing strip through the inflation pipe, and the first control valve is installed on the inflation pipe.

5. A waste collection device for recirculating aquaculture systems according to claim 3, characterized in that, The venting control assembly includes a venting pump, a venting pipe, and a second control valve; the venting pump is connected to the air-expanding sealing strip through the venting pipe, and the second control valve is installed on the venting pipe.

6. A waste collection device for recirculating aquaculture systems according to claim 3, characterized in that, A water flow sensor is installed inside the outlet pipe, and the sealing mechanism, rotating mechanism, and three-way control valve for the water flow sensor are all electrically connected to the PLC controller.

7. A waste collection device for recirculating aquaculture systems according to claim 1, characterized in that, The disinfection box is equipped with an ultraviolet disinfection lamp.