A centrifugal industrial wastewater concentration solidification device
Patent Information
- Application Number
- CN202522427539.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0004]连续性差:多数装置在完成一次浓缩后,需要停机进行卸料或清洗,无法实现连续运行,导致处理效率受限
[0018]1、本实用新型示例的一种离心式工业废水浓缩固化装置,本装置在使用时,启动水泵,与废水池连接的水泵向活塞筒内注入废水,同时启动电机,通过齿轮和齿圈带动离心滤筒转动,在转动过程中第一活塞下降,将废水中的水离心滤出,进入箱体内并从排水孔排出,直至第一活塞下降至与电动伸缩杆接触,水泵停止,同时浓缩废水被排液管排出,随后水泵启动,第一电动阀门打开、电动伸缩杆伸长,推动第一活塞上升,将活塞筒内的水填充至离心滤筒中,直至电动伸缩杆伸至最长后收缩复位,第一电动阀门关闭,即可重复上述过程,进行再次废水浓缩,浓缩后的废水即可进行转运后固化,通过本装置,能够方便对废水进行浓缩,在不停机运行的过程中各个离心滤筒相互不干涉,使用更加方便。
Smart Images

Figure CN224798566U_ABST
Abstract
Description
Technical Field
[0001] This utility model pertains to wastewater treatment devices, specifically a centrifugal industrial wastewater concentration and solidification device. Background Technology
[0002] Industrial production processes generate large amounts of industrial wastewater containing high concentrations of pollutants, suspended particles, or soluble substances. Direct discharge of this wastewater not only severely pollutes water bodies and soil but also wastes recyclable resources within it. Therefore, concentrating industrial wastewater is a crucial step in its resource recovery and reduction.
[0003] Currently, industrial wastewater concentration technologies mainly include evaporation concentration, membrane filtration concentration, and centrifugal concentration. Among these, centrifugal concentration technology is widely used in industrial wastewater treatment due to its advantages such as high treatment efficiency and relatively low energy consumption. However, existing centrifugal wastewater concentration devices have some shortcomings in actual operation:
[0004] Poor continuity: Most units need to be shut down for unloading or cleaning after one concentration cycle, which makes continuous operation impossible and limits processing efficiency.
[0005] Mutual interference: In some multi-filter cartridge centrifuges, the operation, feeding, and discharging of each filter cartridge are subject to linkage restrictions. When one filter cartridge is being maintained or operated, it will affect the normal operation of other filter cartridges, reducing the overall utilization rate of the equipment.
[0006] Complex operation: The feeding control of the filter cartridge, the discharge of the concentrate after centrifugation, and the cleaning of the filter residue often require manual assistance or complex mechanical linkages, which increases the difficulty of operation and labor costs.
[0007] Therefore, developing a centrifugal industrial wastewater concentration and solidification device that can achieve continuous operation, independent operation of each filter cartridge without interference, high degree of automation and easy use has become a key requirement to overcome the shortcomings of existing technologies. Utility Model Content
[0008] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a centrifugal industrial wastewater concentration and solidification device to solve the problems mentioned in the background art.
[0009] The technical solution adopted by this centrifugal industrial wastewater concentration and solidification device to solve its technical problems is as follows:
[0010] A centrifugal industrial wastewater concentration and solidification device is provided, comprising a housing containing several centrifugal filter cartridges. The bottoms of the centrifugal filter cartridges are rotatably mounted on the housing via bearings. Each centrifugal filter cartridge is square. A first piston is installed inside each centrifugal filter cartridge. A piston cylinder is located above each centrifugal filter cartridge and is fixedly mounted on the housing via a bracket. A second piston is installed inside each piston cylinder. A vertical rod is fixedly mounted on the bottom side of each second piston. The lower end of the vertical rod is rotatably connected to the first piston via a sealed bearing. A passage is provided on each second piston, extending along the vertical rod to the bottom of the first piston. The centrifugal filter cartridge has a hole and a through hole, each with a first electric valve fixedly installed inside. A water pump is fixedly installed on the piston cylinder, and the water pump is connected to the inside of the piston cylinder. A fixing ring is fixedly installed on the outer circumference of the centrifugal filter cartridge, and a gear ring is fixedly installed on the fixing ring. A motor is fixedly installed in the middle of the box through a bracket, and a gear is fixedly installed on the motor. The gear meshes with each gear ring. An electric telescopic rod is fixedly installed on the bottom side of the inner wall of the centrifugal filter cartridge. Drainage holes are opened at the bottom of the centrifugal filter cartridge, and drainage pipes are rotatably installed through sealed bearings. The drainage pipes pass through the bottom of the box. A drain hole is provided on one side of the box.
[0011] Furthermore, a one-way valve is provided at the connection between the water pump and the piston cylinder.
[0012] Furthermore, a second electric valve is provided on each of the drain pipes.
[0013] Furthermore, support plates are fixedly installed at the upper end of the electric telescopic rod.
[0014] Furthermore, contact switches are fixedly installed on the support plate.
[0015] Furthermore, a control panel is fixedly installed on one side of the enclosure. The control panel contains a PLC controller, which is connected to the first electric valve, water pump, motor, electric telescopic rod, second electric valve, and contact switch via circuits.
[0016] Furthermore, support legs are fixedly installed at the bottom of the box.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] 1. This utility model illustrates a centrifugal industrial wastewater concentration and solidification device. In use, the water pump, connected to the wastewater tank, injects wastewater into the piston cylinder. Simultaneously, the motor starts, driving the centrifugal filter cylinder to rotate via gears and a gear ring. During rotation, the first piston descends, centrifuging and filtering out the water from the wastewater, which enters the tank and exits through the drain hole. The pump stops when the first piston contacts the electric telescopic rod, and the concentrated wastewater is discharged through the drain pipe. The pump then restarts, the first electric valve opens, and the electric telescopic rod extends, pushing the first piston upward to fill the centrifugal filter cylinder with water from the piston cylinder. The process continues until the electric telescopic rod reaches its maximum extension and retracts, closing the first electric valve. This process can be repeated for further wastewater concentration. The concentrated wastewater can then be transferred and solidified. This device facilitates wastewater concentration, and the centrifugal filter cylinders do not interfere with each other during continuous operation, making it more convenient to use.
[0019] 2. The centrifugal industrial wastewater concentration and solidification device of this utility model can prevent backflow of wastewater at the flushing pump through a one-way valve.
[0020] 3. The centrifugal industrial wastewater concentration and solidification device of this utility model can conveniently control the discharge through a second electric valve.
[0021] 4. The centrifugal industrial wastewater concentration and solidification device of this utility model can expand the force-bearing area through the support plate, making the pushing more stable.
[0022] 5. The centrifugal industrial wastewater concentration and solidification device of this utility model can better control the interior of each centrifugal filter cartridge by means of a contact switch and the contact between the second piston and the contact switch. In addition, the contact switch retracts into the support plate when subjected to force, so it will not affect the support of the support plate.
[0023] 6. The centrifugal industrial wastewater concentration and solidification device of this utility model allows the PLC controller to be configured via the control panel, facilitating the continuous operation of the device by the PLC controller.
[0024] 7. The centrifugal industrial wastewater concentration and solidification device of this utility model can easily support the box and elevate the centrifugal filter cylinder through the support legs. Attached Figure Description
[0025] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0026] Figure 1 This is a schematic diagram of the structure of this utility model.
[0027] In the diagram: 1. Housing; 2. Centrifugal filter cartridge; 3. First piston; 4. Piston cylinder; 5. Second piston; 6. Vertical rod; 7. Through hole; 8. First electric valve; 9. Water pump; 10. Fixing ring; 11. Gear ring; 12. Motor; 13. Gear; 14. Electric telescopic rod; 15. Drain hole; 16. Drain pipe; 17. Drain hole; 18. Check valve; 19. Second electric valve; 20. Support plate; 21. Contact switch; 22. Control panel; 23. Support leg. Detailed Implementation
[0028] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0030] Example 1:
[0031] like Figure 1 As shown, this embodiment provides a centrifugal industrial wastewater concentration and solidification device, including a housing 1. Several centrifugal filter cartridges 2 are installed inside the housing 1. The bottom of each centrifugal filter cartridge 2 is rotatably mounted on the housing 1 via bearings. The centrifugal filter cartridges 2 are square. First pistons 3 are installed inside each centrifugal filter cartridge 2. Piston cylinders 4 are located above each centrifugal filter cartridge 2 and are fixedly mounted on the housing 1 via brackets. Second pistons 5 are installed inside each piston cylinder 4. Vertical rods 6 are fixedly mounted on the bottom side of each second piston 5. The lower end of each vertical rod 6 is rotatably connected to the first piston 3 via a sealed bearing. A through hole 7 is formed on each second piston 5, extending along the vertical rod 6 to the bottom of the first piston 3. The first electric valve 8 is fixedly installed inside the centrifugal filter cylinder 2. The water pump 9 is fixedly installed on the piston cylinder 4 and is connected to the inside of the piston cylinder 4. The fixing ring 10 is fixedly installed on the outer periphery of the centrifugal filter cylinder 2 and the gear ring 11 is fixedly installed on the fixing ring 10. The middle part of the box body 1 is provided with a motor 12 fixedly installed by a bracket. The gear 13 is fixedly installed on the motor 12 and meshes with each gear ring 11. The electric telescopic rod 14 is fixedly installed on the bottom side of the inner wall of the centrifugal filter cylinder 2. The bottom of the centrifugal filter cylinder 2 is provided with a drain hole 15 and a drain pipe 16 is rotatably installed through a sealed bearing. The drain pipe 16 passes through the bottom of the box body 1. The side of the box body 1 is provided with a drain hole 17.
[0032] In this embodiment, a one-way valve 18 is provided at the connection between the water pump 9 and the piston cylinder 4.
[0033] In this embodiment, the drain pipe 16 is equipped with a second electric valve 19.
[0034] In this embodiment, a support plate 20 is fixedly installed on the upper end of the electric telescopic rod 14.
[0035] In this embodiment, contact switches 21 are fixedly installed on the support plate 20.
[0036] In this embodiment, a control panel 22 is fixedly installed on one side of the housing 1. The control panel 22 is equipped with a PLC controller. Specifically, in this embodiment, a SIMATIC S7-200 SMART is used. The PLC controller is connected to the first electric valve 8, the water pump 9, the motor 12, the electric telescopic rod 14, the second electric valve 19, and the contact switch 21 through circuits.
[0037] In this embodiment, the bottom of the box 1 is fixedly installed with support legs 23.
[0038] In use, the PLC controller is set via the control panel 22. When in operation, the water pump 9, connected to the wastewater tank, injects wastewater into the piston cylinder 4. Simultaneously, the motor 12 starts, driving the centrifugal filter cartridge 2 to rotate via the gear 13 and gear ring 11. During rotation, the first piston 3 descends, centrifuging and filtering out the water from the wastewater, which enters the housing 1 and is discharged through the drain hole 17. The water pump 9 stops when the first piston 3 descends to contact the contact switch 21, and the second electric valve 19 opens, allowing the concentrated wastewater to be discharged through the drain pipe 16. Then, the second electric valve 19 closes, the water pump 9 starts, the first electric valve 8 opens, and the electric telescopic rod 14 extends, pushing the first piston 3 upward to fill the centrifugal filter cartridge 2 with water from the piston cylinder 4. The process continues until the electric telescopic rod 14 extends to its maximum length and retracts, closing the first electric valve 8. This process can be repeated for further wastewater concentration. The concentrated wastewater can then be transferred and solidified. This device facilitates wastewater concentration, and the centrifugal filter cartridges 2 operate without interference during continuous operation, making it more convenient to use.
[0039] The above description is merely a preferred embodiment of this application and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in this application. As for equipment problems such as friction and aging between various components in this application, these are all means that those skilled in the art can overcome when performing maintenance, repair, and replacement of parts, and will not be elaborated upon further in this application.
[0040] Apart from the technical features described in the specification, the other technical features are known to those skilled in the art. To highlight the innovative features of this utility model, the other technical features will not be described in detail here.
Claims
1. A centrifugal industrial wastewater concentration and solidification device, comprising a housing (1), characterized in that, The box (1) contains several centrifugal filter cartridges (2). The bottom of the centrifugal filter cartridges (2) is rotatably mounted on the box (1) via bearings. The centrifugal filter cartridges (2) are square. A first piston (3) is installed inside each centrifugal filter cartridge (2). A piston cylinder (4) is installed above each centrifugal filter cartridge (2). The piston cylinder (4) is fixedly mounted on the box (1) via a bracket. A second piston (5) is installed inside each piston cylinder (4). A vertical rod (6) is fixedly installed on the bottom side of each second piston (5). The lower end of the vertical rod (6) is rotatably connected to the first piston (3) via a sealed bearing. A through hole (7) is opened on the second piston (5) extending from the vertical rod (6) to the bottom of the first piston (3). A first electric valve (8) is fixedly installed in the through hole (7). A water pump (9) is fixedly installed on the piston cylinder (4). The water pump (9) is connected to the inside of the piston cylinder (4). A fixing ring (10) is fixedly installed on the outer periphery of the centrifugal filter cylinder (2). A gear ring (11) is fixedly installed on the fixing ring (10). A motor (12) is fixedly installed in the middle part of the box body (1) by a bracket. A gear (13) is fixedly installed on the motor (12). The gear (13) meshes with each gear ring (11) at the same time. An electric telescopic rod (14) is fixedly installed on the bottom side of the inner wall of the centrifugal filter cylinder (2). A drain hole (15) is opened at the bottom of the centrifugal filter cylinder (2) and a drain pipe (16) is installed by rotating through a sealed bearing. The drain pipe (16) passes through the bottom of the box body (1). A drain hole (17) is provided on one side of the box body (1).
2. The centrifugal industrial wastewater concentration and solidification device according to claim 1, characterized in that, A one-way valve (18) is provided at the connection between the water pump (9) and the piston cylinder (4).
3. The centrifugal industrial wastewater concentration and solidification device according to claim 1, characterized in that, The drain pipe (16) is equipped with a second electric valve (19).
4. The centrifugal industrial wastewater concentration and solidification device according to claim 3, characterized in that, Support plates (20) are fixedly installed at the upper end of the electric telescopic rod (14).
5. A centrifugal industrial wastewater concentration and solidification device according to claim 4, characterized in that, Contact switches (21) are fixedly installed on the support plate (20).
6. A centrifugal industrial wastewater concentration and solidification device according to claim 5, characterized in that, A control panel (22) is fixedly installed on one side of the housing (1). The control panel (22) is equipped with a PLC controller. The PLC controller is connected to the first electric valve (8), water pump (9), motor (12), electric telescopic rod (14), second electric valve (19) and contact switch (21) through circuit.
7. A centrifugal industrial wastewater concentration and solidification device according to claim 1, characterized in that, The bottom of the box (1) is fixedly installed with support legs (23).