A boiler soft water treatment anti-scaling device
Patent Information
- Application Number
- CN202521755478.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0006]为了解决易在混合罐内壁逐渐沉积形成水垢的问题;本实用新型的目的在于提供一种锅炉软水处理的防结垢装置
[0010]1、本实用新型通过除垢机构,能够有效地刮除混合罐内壁上的水垢,防止水垢积聚,有助于维持锅炉软水处理系统的正常运行,延长设备使用寿命,提高软水处理效率。
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Figure CN224798678U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-scaling technology, specifically an anti-scaling device for boiler soft water treatment. Background Technology
[0002] This anti-scaling device for boiler soft water treatment is suitable for various industrial applications using boilers, such as chemical, textile, papermaking, and food processing industries. It is also suitable for heating and hot water supply systems in large commercial establishments, such as hotels, hospitals, and schools. In these scenarios, boilers need to operate for extended periods and have high water quality requirements. This device effectively prevents scale buildup inside the boiler, ensuring efficient, stable, and safe operation, and reducing problems such as increased energy consumption, equipment damage, and higher maintenance costs caused by scaling.
[0003] However, existing technologies still have the following problems:
[0004] In existing boiler water softening technologies, due to the presence of mineral ions such as calcium and magnesium in the water, these ions tend to gradually deposit on the inner wall of the mixing tank during boiler operation, forming scale. As scale accumulates, it not only occupies the internal space of the mixing tank, reducing its effective volume and affecting the normal softened water treatment capacity, but also significantly reduces heat transfer efficiency due to its extremely poor thermal conductivity. This forces the boiler to consume more energy to reach the set temperature, resulting in energy waste and increased operating costs.
[0005] To address the aforementioned problems, the inventors have proposed an anti-scaling device for boiler soft water treatment. Utility Model Content
[0006] To address the problem of scale buildup on the inner wall of mixing tanks, this invention aims to provide an anti-scaling device for boiler soft water treatment.
[0007] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a scale prevention device for boiler soft water treatment, comprising a base plate, a descaling mechanism fixedly provided on the upper surface of the base plate, a feeding mechanism fixedly provided on one side of the base plate, the descaling mechanism comprising a fixing frame, the lower surface of the fixing frame being fixedly connected to the base plate, a mixing tank fixedly provided on the inner side of the fixing frame, a motor fixedly provided at one end of the mixing tank, a rotating rod fixedly provided at the output end of the motor, the rotating rod being located on the inner side of the mixing tank, a plurality of descaling racks fixedly provided on the outer side of the rotating rod, a plurality of scrapers evenly distributed on one side of the descaling racks, and a water outlet provided on one side of the mixing tank.
[0008] Preferably, the feeding mechanism includes a platform, one side of which is fixedly connected to a base plate. A water storage tank is fixedly provided on the upper surface of the platform. A feeding pipe is fixedly provided on one side of the water storage tank. One end of the feeding pipe is fixedly connected to a mixing tank. A water pump is fixedly provided on the outside of the feeding pipe. An additive tank is fixedly provided on the outside of the mixing tank. A conveying pipe is fixedly provided on one end of the additive tank. One end of the conveying pipe is fixedly connected to the mixing tank.
[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0010] 1. This utility model, through its descaling mechanism, can effectively scrape off the scale on the inner wall of the mixing tank, prevent scale accumulation, help maintain the normal operation of the boiler soft water treatment system, extend the service life of the equipment, and improve the efficiency of soft water treatment. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic cross-sectional view of the descaling mechanism of this utility model.
[0014] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model.
[0015] In the diagram: 1. Base plate; 2. Descaling mechanism; 3. Feeding mechanism; 20. Fixing frame; 21. Mixing tank; 22. Descaling rack; 23. Scraper; 24. Rotating rod; 25. Mounting frame; 26. Motor; 27. Mixing chamber; 28. Water outlet; 29. Solenoid valve; 30. Platform; 31. Water storage tank; 32. Water inlet; 33. Water pump; 34. Feeding pipe; 35. Conveying pipe; 36. Adding tank; 37. Feeding cover plate; 38. Feeding port. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example: Figure 1-3 As shown, this utility model provides an anti-scaling device for boiler soft water treatment, including a base plate 1. A descaling mechanism 2 is fixedly installed on the upper surface of the base plate 1, and a feeding mechanism 3 is fixedly installed on one side of the base plate 1. The descaling mechanism 2 includes a fixing frame 20, the lower surface of which is fixedly connected to the base plate 1. A mixing tank 21 is fixedly installed on the inner side of the fixing frame 20. A motor 26 is fixedly installed at one end of the mixing tank 21. A rotating rod 24 is fixedly installed at the output end of the motor 26. The rotating rod 24 is located inside the mixing tank 21. Multiple descaling racks 22 are fixedly installed on the outer side of the rotating rod 24. Multiple scrapers 23 with equal spacing are fixedly installed on one side of the descaling racks 22. A water outlet 28 is opened on one side of the mixing tank 21. First, the entire device is installed and debugged. Then, the motor 26 is started. The output end of the motor 26 drives the rotating rod 24 to rotate inside the mixing tank 21. Because multiple descaling frames 22 are fixed to the outside of the rotating rod 24, and multiple scrapers 23 with equal spacing and sliding contact with the inside of the mixing chamber 27 are provided on one side of the descaling frame 22, the rotation of the rotating rod 24 will drive the descaling frame 22 and scrapers 23 to rotate together. During the boiler soft water treatment process, water flows in the mixing chamber 27 of the mixing tank 21, and the scrapers 23 continuously scrape the inner wall of the mixing tank 21 to remove any scale that may form in time, preventing scale accumulation. The treated water flows out from the outlet 28, and the opening and closing degree of the outlet 28 can be adjusted by controlling the solenoid valve 29, thereby controlling the water flow.
[0018] The feeding mechanism 3 includes a platform 30, one side of which is fixedly connected to the base plate 1. A water storage tank 31 is fixedly mounted on the upper surface of the platform 30. A feeding pipe 34 is fixedly mounted on one side of the water storage tank 31. One end of the feeding pipe 34 is fixedly connected to the mixing tank 21. A water pump 33 is fixedly mounted on the outside of the feeding pipe 34. An addition tank 36 is fixedly mounted on the outside of the mixing tank 21. A conveying pipe 35 is fixedly mounted on one end of the addition tank 36 and is fixedly connected to the mixing tank 21. First, open the water inlet 32 on the upper surface of the water storage tank 31 and add an appropriate amount of water to the water storage tank 31. If it is necessary to add descaling agents or other materials to the mixing tank 21, open the feeding cover 37 on the feeding port 38 on the outside of the addition tank 36 and add the materials into the addition tank 36 from the feeding port 38. Start the water pump 33, and the water pump 33 will cause the water in the water storage tank 31 to flow into the mixing tank 21 through the feeding pipe 34. Meanwhile, the material in the addition tank 36 also enters the mixing tank 21 through the conveying pipe 35, and mixes with water in the mixing chamber 27, providing the necessary material basis for subsequent water softening treatment and scale prevention operations.
[0019] Mounting bracket 25 securely fixes motor 26 to one side of mixing tank 21, effectively reducing vibration during motor 26 operation and ensuring stable motor 26 operation. This ensures that rotating rod 24 drives descaling frame 22 and scraper 23 to rotate normally for descaling. Solenoid valve 29 engages with outlet 28, precisely controlling the outflow time and flow rate of treated water in mixing tank 21, allowing for easy adjustment according to actual needs. Mixing chamber 27 provides a specific space for mixing water and materials and slides against scraper 23, facilitating the scraper 23 to thoroughly remove scale from the inner wall.
[0020] The addition of the feeding port 38 and the feeding cover plate 37 facilitates the addition of descaling agents and other materials into the feeding tank 36. At the same time, the feeding cover plate 37 can prevent material leakage and the entry of external impurities. The water inlet 32 facilitates the addition of water into the water storage tank 31, ensuring that the feeding mechanism 3 has a sufficient water supply, thereby ensuring the normal operation of the entire boiler soft water treatment anti-scaling device.
[0021] Working Principle: First, after installing and debugging the entire device, start the motor 26. The output of the motor 26 drives the rotating rod 24 to rotate inside the mixing tank 21. Since multiple descaling frames 22 are fixed to the outside of the rotating rod 24, and multiple scrapers 23, evenly spaced and slidingly attached to the inside of the mixing chamber 27, are provided on one side of each descaling frame 22, the rotation of the rotating rod 24 will cause the descaling frames 22 and scrapers 23 to rotate together. During the boiler soft water treatment process, water flows within the mixing chamber 27 of the mixing tank 21. The scrapers 23 continuously scrape the inner wall of the mixing tank 21, removing any scale that may form and preventing scale accumulation. The treated water flows out from the outlet 28. The opening and closing degree of the outlet 28 can be adjusted by controlling the solenoid valve 29, thereby controlling the water flow.
[0022] First, open the water inlet 32 on the upper surface of the water storage tank 31 and add an appropriate amount of water to the water storage tank 31. If it is necessary to add descaling agents or other materials to the mixing tank 21, open the feeding cover 37 on the feeding port 38 on the outside of the adding tank 36 and add the materials into the adding tank 36 through the feeding port 38. Start the water pump 33. The water pump 33 will cause the water in the water storage tank 31 to flow into the mixing tank 21 through the feeding pipe 34. At the same time, the materials in the adding tank 36 also enter the mixing tank 21 through the conveying pipe 35, and mix with the water in the mixing chamber 27, providing the necessary material basis for subsequent water softening treatment and anti-scaling operations.
[0023] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A scale prevention device for boiler soft water treatment, comprising a base plate (1), characterized in that: A descaling mechanism (2) is fixedly provided on the upper surface of the base plate (1), and a feeding mechanism (3) is fixedly provided on one side of the base plate (1). The descaling mechanism (2) includes a fixed frame (20), the lower surface of which is fixedly connected to the base plate (1). A mixing tank (21) is fixedly installed on the inner side of the fixed frame (20). A motor (26) is fixedly installed at one end of the mixing tank (21). A rotating rod (24) is fixedly installed at the output end of the motor (26). The rotating rod (24) is located inside the mixing tank (21). Multiple descaling racks (22) are fixedly installed on the outer side of the rotating rod (24). Multiple scrapers (23) are fixedly installed on one side of the descaling rack (22) at equal intervals. A water outlet (28) is opened on one side of the mixing tank (21).
2. The anti-scaling device for boiler soft water treatment according to claim 1, characterized in that: The feeding mechanism (3) includes a platform (30), one side of which is fixedly connected to the base plate (1). A water tank (31) is fixedly provided on the upper surface of the platform (30). A feeding pipe (34) is fixedly provided on one side of the water tank (31). One end of the feeding pipe (34) is fixedly connected to the mixing tank (21). A water pump (33) is fixedly provided on the outside of the feeding pipe (34). An additive tank (36) is fixedly provided on the outside of the mixing tank (21). A conveying pipe (35) is fixedly provided on one end of the additive tank (36). One end of the conveying pipe (35) is fixedly connected to the mixing tank (21).
3. The anti-scaling device for boiler soft water treatment according to claim 1, characterized in that: A mounting bracket (25) is fixedly provided on one side of the mixing tank (21), and one side of the mounting bracket (25) is fixedly connected to one end of the motor (26).
4. The anti-scaling device for boiler soft water treatment according to claim 1, characterized in that: A solenoid valve (29) is engaged on one side of the outlet (28).
5. The anti-scaling device for boiler soft water treatment according to claim 1, characterized in that: The mixing tank (21) has a mixing chamber (27) on its inner side, and the inner side of the mixing chamber (27) slides and fits against the scraper (23).
6. The anti-scaling device for boiler soft water treatment according to claim 2, characterized in that: The addition tank (36) has a feeding port (38) on its outer side, and a feeding cover plate (37) is fitted onto the upper surface of the feeding port (38).
7. The anti-scaling device for boiler soft water treatment according to claim 2, characterized in that: The upper surface of the water storage tank (31) is provided with a water inlet (32).