A high-efficiency and rapid separation oil-water separator
Patent Information
- Application Number
- CN202522399199.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0006]本实用新型的目的在于提供一种高效快速分离的油水分离器,解决了背景技术中易因油水混合物中的大颗粒杂质导致管道堵塞、分离效率较低和油层收集不准确问题
1、本实用新型提供的一种高效快速分离的油水分离器,首先通过筛分箱、筛板、固定板、螺纹杆、密封板、刮板、活动杆、废料箱配合实现通过筛板可以有效去除油水混合物中的大颗粒杂质,减少后续处理过程中的堵塞风险,提高分离效率,且通过刮板和螺纹杆还有活动杆配合实现了筛板的自动清理,减少了人工干预,提高了设备的运行效率。
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Figure CN224798718U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil-water separation technology, specifically to a high-efficiency and fast oil-water separator. Background Technology
[0002] Oil-water separation refers to the process of separating oily and watery substances from a mixture. It plays a crucial role in many industrial, commercial, and everyday life sectors.
[0003] High-efficiency and fast oil-water separators are advanced devices designed to address the problems of slow speed and low efficiency of traditional separation technologies. They typically combine physical enhanced separation, materials science, and intelligent control technology, and are suitable for scenarios such as kitchen waste oil and water treatment and emergency oil stain cleaning.
[0004] However, the aforementioned efficient and rapid oil-water separators still have the following problems: 1. Oil-water separators are prone to pipe blockage due to large particles of impurities in the oil-water mixture, affecting separation efficiency. 2. Oil-water separators usually rely only on simple gravity separation, resulting in low separation efficiency. Furthermore, oil layer collection often requires manual operation, which is not only time-consuming and labor-intensive but also prone to inaccurate collection.
[0005] To address the aforementioned problems, a highly efficient and rapid oil-water separator is proposed. Utility Model Content
[0006] The purpose of this invention is to provide a highly efficient and rapid oil-water separator, which solves the problems in the prior art of easy pipe blockage, low separation efficiency, and inaccurate oil layer collection caused by large particulate impurities in the oil-water mixture.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and rapid oil-water separator, comprising a base plate, a support frame fixedly connected to the top left side of the base plate, a screening box fixedly connected to the top right side of the support frame, a separation tank fixedly connected to the top right side of the base plate, a filter box fixedly connected to the middle of the top left side of the base plate, a screen plate fixedly connected to the middle of the inside of the screening box, a scraper provided on the right side of the screen plate, a water inlet pipe fixedly connected to the middle of the top of the screening box, a fixed plate fixedly connected to the top of the rear side of the screening box, a threaded rod rotatably connected to the middle of the fixed plate, a movable rod threadedly connected to the middle of the threaded rod, and a fixed connection between the movable rod and the scraper. The bottom of the screening box... A conveying pipe is fixedly connected to the right side of the separator. A water pump is connected to the rear top of the separator via a pipe. The water pump is fixedly connected to the conveying pipe. A rotating rod is installed inside the separator. A stirring rod is fixedly connected to the middle of the rotating rod. A spiral blade is fixedly connected to the bottom of the rotating rod. An oil outlet pipe is fixedly connected to the middle right side of the separator. A hose is fixedly connected to one side of the oil outlet pipe. A collection tray is fixedly connected to one end of the hose. A moving plate is fixedly connected to the top side of the collection tray. A placement plate is fixedly connected to the right side of the top of the separator. An electric push rod is fixedly connected to the bottom of the placement plate. The electric push rod is fixedly connected to the moving plate. A uniformly distributed activated carbon filter plate is installed inside the filter box.
[0008] As a further description of the above technical solution: a slot is provided on the top left side of the screening box, and a sealing plate is slidably connected inside the slot.
[0009] As a further description of the above technical solution: a waste bin is provided on the left side of the screening box, and a drug inlet pipe is fixedly connected to the front top of the separation tank.
[0010] As a further description of the above technical solution: a water outlet pipe is fixedly connected to the bottom of the separation tank, and the water outlet pipe is fixedly connected to the filter box.
[0011] As a further description of the above technical solution: sliding rods are slidably connected to both sides of the movable plate, and placement blocks are fixedly connected to the top and bottom of the sliding rods, and the placement blocks are fixedly connected to the separation tank.
[0012] As a further description of the above technical solution: two sliding plates are fixedly connected to both sides inside the filter box, and the sliding plates are slidably connected to the activated carbon filter plate.
[0013] As a further description of the above technical solution: a first motor is fixedly connected to one side of the threaded rod.
[0014] As a further description of the above technical solution: a second motor is fixedly connected to the top of the rotating rod.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides an efficient and rapid oil-water separator. First, through the cooperation of a screening box, a screen plate, a fixed plate, a threaded rod, a sealing plate, a scraper, a movable rod, and a waste bin, the screen plate can effectively remove large particulate impurities from the oil-water mixture, reducing the risk of clogging in subsequent processing and improving separation efficiency. Furthermore, the scraper, threaded rod, and movable rod work together to achieve automatic cleaning of the screen plate, reducing manual intervention and improving the operating efficiency of the equipment.
[0016] 2. This utility model provides a high-efficiency and rapid oil-water separator. Through the cooperation of an electric push rod, a collection tray, a chemical inlet pipe, a rotating rod, a stirring rod, a spiral blade, and an activated carbon filter plate, the stirring rod and spiral blade can ensure that the chemical and the oil-water mixture are in full contact, thereby improving the separation efficiency. Furthermore, by adjusting the position of the collection plate by the electric push rod, the oil layer can be accurately collected, improving the accuracy and efficiency of collection. Finally, the activated carbon filter plate removes the residual oil in the water after separation, ensuring that the discharged water meets environmental protection standards. Attached Figure Description
[0017] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is a rear view of the screening box of this utility model; Figure 3 This is an exploded view of the screening box of this utility model; Figure 4 This is an exploded view of the separation tank of this utility model; Figure 5 This is a structural diagram of the collection tray of this utility model; Figure 6 This is an exploded view of the filter box of this utility model.
[0018] In the diagram: 1. Base plate; 2. Support frame; 3. Screening box; 4. Separation tank; 5. Filter box; 6. Waste bin; 7. Water inlet pipe; 8. Conveying pipe; 9. Water pump; 10. First motor; 11. Second motor; 12. Drug inlet pipe; 13. Oil outlet pipe; 14. Water outlet pipe; 15. Fixed plate; 16. Threaded rod; 17. Sealing plate; 18. Movable rod; 19. Placement plate; 20. Electric push rod; 21. Scraper; 22. Slot; 23. Screen plate; 24. Rotating rod; 25. Stirring rod; 26. Spiral blade; 27. Collection tray; 28. Moving plate; 29. Hose; 30. Placement block; 31. Sliding rod; 32. Sliding plate; 33. Activated carbon filter plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0021] Referring to 1-6, one embodiment of this utility model provides: a high-efficiency and rapid oil-water separator, including a base plate 1, which is the basic support structure of the entire device. A support frame 2 is fixedly connected to the top left side of the base plate 1 to support a screening box 3. A screening box 3 is fixedly connected to the top right side of the support frame 2 for preliminary screening of impurities in the oil-water mixture. The screen plate 23 inside the screening box 3 can intercept large particles of impurities, ensuring smoother subsequent processing. A separation tank 4 is fixedly connected to the top right side of the base plate 1 for oil-water separation. A filter box 5 is fixedly connected to the middle of the top left side of the base plate 1 for filtering the separated water, removing residual oil in the water, and ensuring that the discharged water meets environmental protection standards. A screen plate 23 is fixedly connected to the middle of the inside of the screening box 3 to intercept large particles of impurities in the oil-water mixture, reducing the risk of clogging in subsequent processing. A scraper 21 is provided on the right side of the screen plate 23 for cleaning impurities on the screen plate 23.Driven by the movable rod 18 and the threaded rod 16, the scraper 21 can scrape impurities into the waste bin 6. A water inlet pipe 7 is fixedly connected to the top center of the screening box 3 for inputting the oil-water mixture into the screening box 3 for preliminary screening. A fixed plate 15 is fixedly connected to the top rear side of the screening box 3 to support the threaded rod 16, ensuring its stability and rotational accuracy. The threaded rod 16 is rotatably connected to the middle of the fixed plate 15, and through the threaded connection to the movable rod 18, drives the scraper 21 to move, thus achieving the cleaning function of the screen plate 23. The movable rod 18 is threadedly connected to the middle of the threaded rod 16, cooperating with the scraper 21; the rotation of the threaded rod 16 drives the scraper 21. The scraper 21 moves to clean impurities. The movable rod 18 is fixedly connected to the scraper 21. A conveying pipe 8 is fixedly connected to the bottom right side of the screening box 3 to transport the screened oil-water mixture to the separation tank 4. A water pump 9 is connected to the top rear side of the separation tank 4 through a pipe to provide power to transport the screened oil-water mixture to the separation tank 4 for further separation. The water pump 9 is fixedly connected to the conveying pipe 8. A rotating rod 24 is installed inside the separation tank 4, which is driven to rotate by the second motor 11, driving the stirring rod 25 and the spiral blade 26 to ensure that the oil-water separator and the oil-water mixture are fully mixed. A fixed connection is made in the middle of the rotating rod 24. The stirring rod 25 is used to stir the oil-water mixture, accelerate the mixing of the oil-water separator with the oil-water mixture, and improve the separation efficiency. A spiral blade 26 is fixedly connected to the bottom of the rotating rod 24. The spiral blade generates a vortex through rotation, further accelerating the mixing of the oil-water separator with the oil-water mixture and improving the separation efficiency. An oil outlet pipe 13 is fixedly connected to the middle right side of the separation tank 4 to transport the separated oil layer. A solenoid valve is installed on one side of the oil outlet pipe 13. A hose 29 is fixedly connected to one side of the oil outlet pipe 13 for flexible transport of the separated oil layer. A collection tray 27 is fixedly connected to one end of the hose 29 to collect the separated oil layer. A fixed connection is also provided on one side of the top of the collection tray 27. A movable plate 28 is connected to the separation tank 4. Driven by an electric push rod 20, the position of the collection tray 27 is adjusted to ensure that the oil layer can be accurately collected. A placement plate 19 is fixedly connected to the top right side of the separation tank 4 to support the electric push rod 20 and ensure the stability and accurate positioning of the electric push rod 20. The electric push rod 20 is fixedly connected to the bottom of the placement plate 19. The position of the collection tray 27 is adjusted by the movable plate 28 to achieve accurate collection of the oil layer. The electric push rod 20 and the movable plate 28 are fixedly connected. The filter box 5 is equipped with evenly distributed activated carbon filter plates 33 to adsorb residual oil and impurities in the water to ensure that the discharged water meets environmental protection standards.
[0022] A slot 22 is provided on the top left side of the screening box 3, providing an installation position and guide for the sealing plate 17, ensuring that the sealing plate 17 can be smoothly inserted and removed. The sealing plate 17 is slidably connected inside the slot 22 to seal the screening box 3 and prevent internal water or impurities from overflowing. A waste bin 6 is provided on the left side of the screening box 3 to collect impurities cleaned by the scraper 21. A chemical inlet pipe 12 is fixedly connected to the top front of the separation tank 4 to add oil-water separator to the separation tank 4 to accelerate the oil-water separation process. A water outlet pipe 14 is fixedly connected to the bottom of the separation tank 4 to transport the separated water to the filter box 5, and a solenoid valve is provided on one side. The water outlet pipe 14 is fixedly connected to the filter box 5. Sliding rods 31 are slidably connected to both sides of the moving plate 28 to support and guide the moving plate 28, ensuring the smooth movement of the moving plate 28. A placement block 30 is fixedly connected to both the top and bottom of the rod 31 to support the sliding rod 31 and ensure its stability and accurate positioning. The placement block 30 is fixedly connected to the separation tank 4. Two sliding plates 32 are fixedly connected to both sides inside the filter box 5 to support and guide the activated carbon filter plate 33 and ensure its stability and accurate positioning. The sliding plates 32 are slidably connected to the activated carbon filter plate 33. A first motor 10 is fixedly connected to one side of the threaded rod 16 to drive the threaded rod 16 to rotate, thereby moving the movable rod 18 and scraper 21 to achieve the cleaning function of the sieve plate 23. A second motor 11 is fixedly connected to the top of the rotating rod 24 to drive the rotating rod 24 to rotate, thereby moving the stirring rod 25 and the spiral blade 26 to ensure that the oil-water separator is fully mixed with the oil-water mixture and improve the separation efficiency.
[0023] Working principle: First, the oil-water mixture is fed into the screening box 3 through the water inlet pipe 7. After entering the screening box 3, the oil-water mixture undergoes preliminary screening through the screen plate 23, where large particles are intercepted. The pre-screened oil-water mixture flows to the bottom of the screening box 3 and is then transported to the water pump 9 through the conveying pipe 8. The water pump 9 provides power to transport the oil-water mixture through the conveying pipe 8 to the separation tank 4 for further separation. Then, the oil-water separator is added to the separation tank 4 through the chemical inlet pipe 12. The second motor 11 is started, driving the rotating rod 24 to rotate, which in turn drives the stirring rod 25 and the spiral blade 26 to ensure that the oil-water separator is fully mixed with the oil-water mixture. The mixed oil-water mixture is then allowed to settle in the separation tank 4. Due to the different densities of oil and water, the oil layer floats to the top and the water layer sinks. The electric push rod 20 is activated, and the moving plate 28 is used to adjust the collection... The position of the collecting tray 27 is adjusted to ensure that it can accurately collect the oil layer. After adjustment, the solenoid valve on the oil outlet pipe 13 is opened. The collecting tray 27 transports the separated oil layer out of the separation tank 4 through the hose 29 and the oil outlet pipe 13. After the oil layer is transported, the solenoid valve on the water outlet pipe 14 is opened to transport the separated water to the filter box 5 through the water outlet pipe 14. After the water enters the filter box 5, it passes through the activated carbon filter plate 33 to filter the residual oil in the water, ensuring that the discharged water meets environmental protection standards. The filtered water is discharged through the pipeline to achieve the standard discharge of water. When it is necessary to clean the screen plate 23, the sealing plate 17 is first pulled out from the slot 22. The first motor 10 is started to drive the threaded rod 16 to rotate. The rotation of the threaded rod 16 drives the movable rod 18 to move. The movable rod 18 drives the scraper 21 to move, scraping the impurities on the screen plate 23 into the waste bin 6.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency and rapid oil-water separator, comprising a base plate (1), characterized in that: A support frame (2) is fixedly connected to the top left of the base plate (1). A screening box (3) is fixedly connected to the top right of the support frame (2). A separation tank (4) is fixedly connected to the top right of the base plate (1). A filter box (5) is fixedly connected to the middle of the top left of the base plate (1). A screen plate (23) is fixedly connected to the middle of the inside of the screening box (3). A scraper (21) is provided on the right side of the screen plate (23). A water inlet pipe (7) is fixedly connected to the middle of the top of the screening box (3). A fixed plate (15) is fixedly connected to the top of the rear side of the screening box (3). A threaded rod (16) is rotatably connected to the middle of the fixed plate (15). A movable rod (18) is threadedly connected to the middle of the threaded rod (16). The movable rod (18) is fixedly connected to the scraper (21). A conveying pipe (8) is fixedly connected to the bottom right of the screening box (3). A pipe is connected to the rear of the top of the separation tank (4). A water pump (9) is connected to the separation tank (4), and the water pump (9) is fixedly connected to the delivery pipe (8). A rotating rod (24) is provided inside the separation tank (4). A stirring rod (25) is fixedly connected in the middle of the rotating rod (24). A spiral blade (26) is fixedly connected at the bottom of the rotating rod (24). An oil outlet pipe (13) is fixedly connected in the middle of the right side of the separation tank (4). A hose (29) is fixedly connected on one side of the oil outlet pipe (13). A collection tray (27) is fixedly connected at one end of the hose (29). A moving plate (28) is fixedly connected on one side of the top of the collection tray (27). A placement plate (19) is fixedly connected on the right side of the top of the separation tank (4). An electric push rod (20) is fixedly connected at the bottom of the placement plate (19). The electric push rod (20) is fixedly connected to the moving plate (28). A uniformly distributed activated carbon filter plate (33) is provided inside the filter box (5).
2. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: The screening box (3) has a slot (22) on the top left side, and a sealing plate (17) is slidably connected inside the slot (22).
3. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: A waste bin (6) is provided on the left side of the screening box (3), and a drug inlet pipe (12) is fixedly connected to the front of the top of the separation tank (4).
4. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: The bottom of the separation tank (4) is fixedly connected to a water outlet pipe (14), and the water outlet pipe (14) is fixedly connected to the filter box (5).
5. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: The movable plate (28) is slidably connected to slide rods (31) on both sides. Placement blocks (30) are fixedly connected to the top and bottom of the slide rods (31). The placement blocks (30) are fixedly connected to the separation tank (4).
6. The oil-water separator with high efficiency and rapid separation according to claim 1, characterized in that: The filter box (5) has two sliding plates (32) fixedly connected to its inner sides, and the sliding plates (32) are slidably connected to the activated carbon filter plate (33).
7. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: The first motor (10) is fixedly connected to one side of the threaded rod (16).
8. The high-efficiency and rapid oil-water separator according to claim 1, characterized in that: A second motor (11) is fixedly connected to the top of the rotating rod (24).