A furnace pool wall brick structure

Abstract

The utility model discloses a kind of kiln pool wall help brick structure, including melting pool pool wall, the melting pool pool wall is formed by the stacking of multiple pool wall bricks, the outside of the melting pool pool wall is equipped with top holding framework, the top of the melting pool pool wall is first erosion part, the top of the first erosion part is second erosion part, the outside of the second erosion part is equipped with liquid level upper part help brick, the outside of the first erosion part is equipped with liquid level lower part help brick, multiple supporting members are installed between the liquid level upper part help brick and liquid level lower part help brick, the utility model is by hanging upside down previously liquid level part help brick steady drag, then to lower part safety smoothly carry out local help brick, according to kiln erosion condition batch carries out appropriate time help brick, and then maximum limit prolongs kiln service life, saves for enterprise, creates greater profit.

Description

Technical Field

[0001] This utility model relates to the field of glass kiln-related products, specifically a kiln pool wall brick structure. Background Technology

[0002] Glass furnaces are essential melting devices in the glass manufacturing industry. Currently, in the glass furnace industry, the outer walls of the furnace tank are either partially reinforced above and below the liquid surface, or the entire tank wall is reinforced from bottom to top. However, due to the characteristics of photovoltaic furnaces, the liquid surface area initially experiences severe erosion and requires reinforcement, while the lower part does not require reinforcement initially. As the furnace continues to operate, the lower part is also eroded and requires reinforcement, but because the upper reinforcement cannot be removed from the lower support, the insulation bricks cannot be used for reinforcement. Therefore, generally, either the entire tank wall is reinforced from bottom to top early on, or the furnace is shut down early. Neither approach achieves the ideal operating life of the furnace, significantly shortening its overall service life. Utility Model Content

[0003] The purpose of this utility model is to provide a kiln pool wall brick structure to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a kiln pool wall support brick structure, including a melting pool wall, the melting pool wall being constructed from multiple pool wall bricks, a top support structure being provided on the outer side of the melting pool wall, a first erosion section being at the top of the melting pool wall, a second erosion section being above the first erosion section, an upper support brick being provided on the outer side of the second erosion section, a lower support brick being provided on the outer side of the first erosion section, multiple support members being installed between the upper and lower support bricks, the support members being L-shaped structures, the support members being connected to the top support structure via a first top screw, the lower support brick being connected to the top support structure via a second top screw, a pool wall insulation layer being provided on the outer side of the melting pool wall, the pool wall insulation layer being connected to the top support structure via a third top screw.

[0005] Preferably, the support surface of the support member has a width of about 10mm and a thickness of 3mm.

[0006] Preferably, the number of supporting members between adjacent upper and lower supporting bricks on the liquid surface is two.

[0007] Preferably, the support component is made of steel.

[0008] Preferably, the first, second, and third top screw stops are all fixedly connected to the support frame by bolts.

[0009] Compared with the prior art, the beneficial effects of this utility model are:

[0010] This kiln pool wall brick-supporting structure prevents the upper bricks above the liquid surface from shifting when supporting bricks below the liquid surface. Supports on both sides of the upper and lower bricks above and below the liquid surface are used to hold the upper bricks in place, preventing downward displacement. Simultaneously, it is fixed to the support frame via a first top screw and a retaining iron. This design substantially overcomes the problem of brick support after the removal of the insulation layer below the liquid surface. By using an inverted method, the bricks previously supporting the liquid surface are securely held in place, allowing for safe and smooth partial brick support at the lower part. Brick support is carried out in batches at appropriate times according to the kiln's erosion condition, thereby maximizing the kiln's service life, saving costs for enterprises, and creating greater profits. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of a kiln pool wall brick structure according to the present invention;

[0012] Figure 2 This is an enlarged view of section A of a kiln pool wall brick structure according to this utility model.

[0013] In the figure: 1. Second erosion section; 2. First erosion section; 3. Melting pool wall; 4. Upper support brick on the liquid surface; 5. First top screw guard; 6. Support component; 7. Lower support brick on the liquid surface; 8. Second top screw guard; 9. Third top screw guard; 10. Pool wall insulation layer; 11. Top support structure. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] Please see Figure 1-2 This utility model provides an embodiment of a kiln pool wall brick structure, including a melting pool wall 3, which is composed of multiple pool wall bricks. A top support structure 11 is provided on the outer side of the melting pool wall 3. The top of the melting pool wall 3 is a first erosion section 2, and above the first erosion section 2 is a second erosion section 1. An upper liquid surface support brick 4 is provided on the outer side of the second erosion section 1, and a lower liquid surface support brick 7 is provided on the outer side of the first erosion section 2. Multiple support members 6 are installed between the upper liquid surface support brick 4 and the lower liquid surface support brick 7. The support members 6 are L-shaped and connected to the kiln pool wall by a first top screw 5. The top support structure 11 is connected, and the lower part of the supporting brick 7 is connected to the top support structure 11 through the second top screw block 8. The outer side of the melting pool wall 3 is provided with a pool wall insulation layer 10, which is connected to the top support structure 11 through the third top screw block 9. Specifically, when supporting the brick below the liquid surface, the upper part of the supporting brick 4 is prevented from moving. The upper part of the supporting brick 4 and the lower part of the supporting brick 7 are each supported by a support member 6 to hold the upper part of the supporting brick 4, preventing the supporting brick at the liquid surface from moving downward. At the same time, it is fixed to the top support structure 11 through the first top screw block 5. After the pool wall insulation layer 10 below the liquid surface is removed, the problem of supporting brick is substantially solved.

[0018] In this embodiment, the support surface of the support member 6 is about 10mm wide and the thickness is 3mm; there are two support members 6 between the adjacent upper support brick 4 and lower support brick 7 on the liquid surface; the support member 6 is made of steel structure; the first top screw stop 5, the second top screw stop 8 and the third top screw stop 9 are all fixedly connected to the top support frame 11 by bolts.

[0019] Working principle: First, when the bricks are installed below the liquid level, the upper brick 4 above the liquid level is kept stationary. The upper brick 4 above the liquid level and the lower brick 7 below the liquid level are each supported by a support 6 to hold the upper brick 4 above the liquid level, preventing the bricks at the liquid level from moving downward. At the same time, the first top screw and the top support frame 11 are installed and fixed. After the insulation layer 10 of the pool wall below the liquid level is removed, the problem of brick installation is substantially solved.

[0020] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A kiln pool wall brick structure, comprising a melting pool wall (3), characterized in that: The melting pool wall (3) is made of multiple pool wall bricks. The outer side of the melting pool wall (3) is provided with a top support structure (11). The top of the melting pool wall (3) is a first erosion section (2). Above the first erosion section (2) is a second erosion section (1). The outer side of the second erosion section (1) is provided with an upper liquid surface support brick (4). The outer side of the first erosion section (2) is provided with a lower liquid surface support brick (7). Multiple support members (6) are installed between the upper liquid surface support brick (4) and the lower liquid surface support brick (7). The support member (6) is set in an L-shaped structure. The support member (6) is connected to the top support structure (11) through a first top screw block iron (5). The lower liquid surface support brick (7) is connected to the top support structure (11) through a second top screw block iron (8). The outer side of the melting pool wall (3) is provided with a pool wall insulation layer (10). The pool wall insulation layer (10) is connected to the top support structure (11) through a third top screw block iron (9).

2. The kiln pool wall brick structure according to claim 1, characterized in that: The support surface of the support member (6) is about 10mm wide and the thickness must be 3mm.

3. The kiln pool wall brick structure according to claim 1, characterized in that: The number of multiple support members (6) between the adjacent upper support brick (4) and lower support brick (7) on the liquid surface is two.

4. The kiln pool wall brick structure according to claim 1, characterized in that: The support component (6) is made of steel.

5. The kiln pool wall brick structure according to claim 1, characterized in that: The first top screw stop (5), the second top screw stop (8) and the third top screw stop (9) are all fixedly connected to the top support frame (11) by bolts.

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