A distillation apparatus for lanolin residue pesticide separation

CN224798828UActive Publication Date: 2026-09-25ANHUI HENGLI FIBER TECH CO LTD
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Patent Information

Application Number
CN202522386534.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-09-25
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0004]鉴于上述或现有技术中存在的羊毛脂加热汽化效率较低的问题,提出了本实用新型

Benefits of technology

[0020]本实用新型的用于羊毛脂残留农药分离的蒸馏设备的有益效果:本实用新型通过螺旋状的刮涂板可以在羊毛脂加热汽化的过程中,将羊毛脂液均匀刮涂在蒸馏罐内的加热壁上形成一层液膜,通过加热壁将薄液膜快速汽化,提高了加热汽化的效率,且配合间隙调节组件可以调节刮涂板与加热壁之间的间隙以控制液膜厚度,使蒸馏罐可以适配多级蒸馏作业不同加热温度下的需求。

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Abstract

The utility model relates to the technical field of grease processing, especially a distillation equipment for lanolin residual pesticide separation, including distillation jar and the heating wall in distillation jar, and scraping mechanism and clearance adjusting mechanism, scraping mechanism includes servo motor, hollow pivot and scraping board, in the process of lanolin heating vaporization, the scraping board can form a layer liquid membrane with lanolin liquid even scraping on the heating wall in distillation jar, cooperate heating wall and make thin liquid membrane rapid vaporization to improve the efficiency of heating vaporization, and cooperate clearance adjusting assembly can adjust the clearance between scraping board and heating wall to control liquid membrane thickness, make distillation jar can adapt multistage distillation operation different heating temperature under the demand.
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Description

Technical Field

[0001] This utility model relates to the field of oil processing technology, and in particular to a distillation device for separating pesticide residues in lanolin. Background Technology

[0002] Lanolin is a natural animal fat secreted from sheep glands and attached to wool. It is widely used in cosmetics, skin care products, and pharmaceuticals and food. However, since pesticides may be sprayed during the wool farming process to repel insects, pesticide residues may remain in lanolin, which could pose a potential threat to human health. Therefore, it is necessary to remove pesticide residues from lanolin.

[0003] Currently, pesticide residues in lanolin are mainly separated by distillation. After the lanolin is preheated and liquefied, it is lowered by vacuum distillation equipment and then heated to vaporize. Separation is achieved based on the different boiling points of lanolin and pesticides. However, existing distillation equipment mainly heats the lanolin liquid uniformly at the bottom of the still, which results in low heating and vaporization efficiency, long overall distillation time, and low efficiency in removing pesticide residues. Utility Model Content

[0004] In view of the problem of low heating vaporization efficiency of lanolin in the above-mentioned or existing technologies, this utility model is proposed.

[0005] Therefore, the purpose of this invention is to provide a distillation apparatus for separating pesticide residues in lanolin.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] As a preferred embodiment of the distillation apparatus for separating pesticide residues in lanolin according to this utility model, wherein:

[0008] Including distillation tanks;

[0009] The coating mechanism, located at the end of the distillation tank, includes a servo motor mounted outside the distillation tank, a hollow rotating shaft mounted on the end face of the servo motor, and multiple coating blades mounted outside the hollow rotating shaft; wherein,

[0010] The distillation vessel is equipped with a heating wall inside, and the inside of the distillation vessel contains lanolin; and...

[0011] The scraper plate rotates close to the heating wall, scraping the lanolin onto the heating wall.

[0012] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, the distillation tank further includes a tank cover disposed outside the distillation tank, a discharge pipe and a pressure gauge disposed outside the tank cover, and a discharge pipe disposed outside the distillation tank.

[0013] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, it further includes a gap adjustment mechanism disposed inside the hollow rotating shaft, including a movable column that can be raised and lowered disposed inside the hollow rotating shaft, a transmission plate disposed inside the hollow rotating shaft, and a plurality of push-back components disposed on the side wall of the transmission plate.

[0014] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, the gap adjustment mechanism further includes a small electric push rod disposed inside the hollow rotating shaft, and the movable column is disposed at the end of the small electric push rod.

[0015] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, a transmission platform is provided on the outer wall of the movable column, a pushing groove is provided on the outer wall of the transmission platform, and a positioning element is provided at the end of the movable column.

[0016] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, the positioning component includes a positioning column disposed at the end of the movable column and a positioning cylinder disposed on the inner wall of the hollow rotating shaft, wherein the positioning column extends into the positioning cylinder for movable extension and retraction.

[0017] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, the gap adjustment mechanism further includes a transmission ramp set on the inner wall of the transmission plate, the transmission ramp sliding against the surface of the push groove, and a plurality of transmission columns set on the outer wall of the transmission plate, with mounting plates at the ends of the transmission columns.

[0018] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, the pusher includes a fixed cylinder disposed outside the transmission plate, and a spring is disposed inside the fixed cylinder.

[0019] As a preferred embodiment of the distillation equipment for separating pesticide residues in lanolin according to this utility model, it further includes a vacuum mechanism, which includes a vacuum body disposed on the side of the distillation tank, the vacuum body being provided with a connecting pipe connected to the distillation tank, and the connecting pipe being provided with a switch valve.

[0020] The beneficial effects of the distillation equipment for separating pesticide residues in lanolin of this invention are as follows: This invention uses a spiral-shaped scraper to evenly coat the lanolin liquid onto the heating wall inside the distillation tank during the heating and vaporization process, forming a liquid film. The thin liquid film is then rapidly vaporized by the heating wall, improving the efficiency of heating and vaporization. Furthermore, the gap adjustment component can be used to adjust the gap between the scraper and the heating wall to control the thickness of the liquid film, allowing the distillation tank to adapt to the needs of multi-stage distillation operations at different heating temperatures. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A schematic diagram of the overall structure of a distillation device used for separating pesticide residues in lanolin;

[0023] Figure 2 A schematic diagram showing the location of the scraping mechanism in a distillation device used for separating pesticide residues in lanolin;

[0024] Figure 3 A schematic diagram of the scraping mechanism of a distillation device used for separating pesticide residues in lanolin;

[0025] Figure 4 A schematic diagram of the gap adjustment mechanism in a distillation apparatus used for separating pesticide residues in lanolin;

[0026] Figure 5 A schematic diagram showing the connection between the scraper plate and the hollow rotating shaft in a distillation apparatus used for separating pesticide residues in lanolin;

[0027] Figure 6 A schematic diagram of the moving column structure of a distillation device used for separating pesticide residues in lanolin;

[0028] Figure 7 This is a schematic diagram of the push-back component structure of a distillation device used for separating pesticide residues in lanolin.

[0029] The labels in the diagram represent: 1. Distillation tank; 11. Tank lid; 111. Discharge pipe; 112. Pressure gauge; 12. Heating wall; 13. Discharge pipe; 2. Scraping mechanism; 21. Servo motor; 22. Scraping blade; 221. Mounting plate; 222. Transmission column; 23. Hollow rotating shaft; 3. Gap adjustment mechanism; 31. Small electric push rod; 32. Movable column; 321. Transmission table; 322. Pushing chute; 33. Transmission plate; 34. Transmission sloping platform; 35. Pushing component; 351. Fixed cylinder; 352. Spring; 37. Positioning component; 371. Positioning column; 372. Positioning cylinder; 4. Vacuuming mechanism; 41. Vacuuming body; 42. Switching valve; 43. Connecting pipe. Detailed Implementation

[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0033] Example 1, referring to Figures 1 to 7 This is the first embodiment of the present invention, which provides a distillation apparatus for separating pesticide residues in lanolin, including a distillation tank 1;

[0034] Specifically, the scraping mechanism 2 located inside the distillation tank 1 includes a servo motor 21 located outside the distillation tank 1, a hollow rotating shaft 23 located on the end face of the servo motor 21, and multiple scraping blades 22 that are movable and adjustable on the outer wall of the hollow rotating shaft 23.

[0035] Furthermore, a scraping mechanism 2 is installed at the bottom of the distillation tank 1;

[0036] The scraping mechanism 2 includes a servo motor 21 fixedly connected to the bottom of the distillation tank 1, a hollow rotating shaft 23 fixed to the output end of the servo motor 21 and extending into the distillation tank 1, and multiple scraping plates 22 movably connected to the outer wall of the hollow rotating shaft 23 and adjustable laterally. The outer walls of the multiple scraping plates 22 are close to the heating wall 12.

[0037] Specifically, a heating wall 12 is provided inside the distillation tank 1, and lanolin is contained inside the distillation tank 1;

[0038] The scraper 22 rotates close to the heating wall 12, scraping the lanolin onto the heating wall 12.

[0039] Furthermore, an annular heating wall 12 is fixed to the inner wall of the bottom of the distillation tube, and lanolin is placed in the bottom of the distillation tank 1 at the position corresponding to the heating wall 12.

[0040] The scraper 22 rotates close to the heating wall 12, and the end of the scraper 22 scrapes the lanolin to coat the outer wall of the heating wall, forming a thin lanolin liquid film on one side.

[0041] Specifically, the distillation tank 1 also includes a tank cover 11 disposed outside the distillation tank 1, a discharge pipe 111 and a pressure gauge 112 disposed outside the tank cover 11, and a discharge pipe 13 disposed outside the distillation tank 1.

[0042] Furthermore, the top of the distillation tank 1 is equipped with a tank cover 11 that can be removed by bolts. A discharge pipe 111 for connecting to a condenser is installed at the center of the top of the tank cover 11. A pressure gauge 112 is installed on the top side of the tank cover 11. A discharge pipe 13 for lanolin inlet and outlet is installed on one side of the bottom of the distillation tank 1.

[0043] Specifically, the gap adjustment mechanism 3 set inside the hollow rotating shaft 23 includes a movable column 32 that can be raised and lowered inside the hollow rotating shaft 23, a transmission plate 33 set inside the hollow rotating shaft 23, and multiple push-back parts 35 set on the side wall of the transmission plate 33.

[0044] Furthermore, the gap adjustment mechanism 3 is installed inside the hollow rotating shaft 23.

[0045] The gap adjustment mechanism 3 includes a movable column 32 movably connected to the center position inside the hollow rotating shaft 23, and multiple transmission plates 33 movably connected inside the hollow rotating shaft 23. The multiple transmission plates 33 are arranged around the movable column 32, and multiple push-back parts 35 are installed on the outer wall of the transmission plates 33.

[0046] Specifically, the gap adjustment mechanism 3 also includes a small electric push rod 31 disposed inside the hollow rotating shaft 23, and the movable column 32 is disposed at the end of the small electric push rod 31.

[0047] Furthermore, the gap adjustment mechanism 3 also includes a small electric push rod 31 fixed inside the bottom of the hollow rotating shaft 23, and the movable column 32 is fixed to the end of the small electric push rod 31.

[0048] Specifically, a transmission platform 321 is provided on the outer wall of the movable column 32, a pushing groove 322 is provided on the outer wall of the transmission platform 321, and a positioning element 37 is provided at the end of the movable column 32.

[0049] Furthermore, multiple transmission platforms 321 are fixedly connected to the outer wall of the movable column 32. The transmission platform 321 is a rectangular platform, and the four outer walls of the transmission platform 321 are provided with push grooves 322 that are inclined toward the axis of the movable column 32.

[0050] Specifically, the positioning component 37 includes a positioning post 371 disposed at the end of the movable post 32 and a positioning cylinder 372 disposed on the inner wall of the hollow rotating shaft 23. The positioning post 371 extends into the positioning cylinder 372 for movement and extension.

[0051] Furthermore, a positioning element 37 is installed on the top of the movable column 32;

[0052] The positioning component 37 includes a positioning column 371 fixedly connected to the center of the top of the movable column 32, and a positioning cylinder 372 installed on the inner wall of the top of the hollow rotating shaft 23, which is perpendicular to the positioning column 371. The positioning column 371 extends into the positioning cylinder 372 and moves and extends.

[0053] Specifically, the gap adjustment mechanism 3 also includes a transmission ramp 34 disposed on the inner wall of the transmission plate 33. The transmission ramp 34 slides against the groove surface of the push groove 322. The outer wall of the transmission plate 33 is provided with multiple transmission columns 222, and the end of the transmission column 222 is provided with a mounting plate 221.

[0054] Furthermore, the gap adjustment mechanism 3 also includes multiple transmission ramps 34 fixed on the inner wall of the transmission plate 33. The platform of the transmission ramp 34 is in contact with the groove surface of the push ramp 322. The transmission ramp 34 slides in contact with the groove surface of the push ramp 322. Multiple transmission columns 222 penetrating the side wall of the hollow rotating shaft 23 are fixed on the outer wall of the transmission plate 33. The transmission columns 222 are movably connected to the hollow rotating shaft 23 and the connection is sealed. An mounting plate 221 is fixed on the outside of the transmission column 222. The mounting plate 221 is fixedly connected to the scraper plate 22.

[0055] Specifically, the push-back component 35 includes a fixed cylinder 351 disposed outside the transmission plate 33, and a spring 352 is disposed inside the fixed cylinder 351.

[0056] Furthermore, the push-back component 35 includes a fixed cylinder 351 fixed to the outer wall of the transmission plate 33 with an outward opening. A spring 352 is fixed inside the fixed cylinder 351. The spring 352 is placed radially along the hollow rotating shaft 23 and one side is fixed inside the fixed cylinder 351. The other side of the spring 352 abuts against the inner wall of the hollow rotating shaft 23.

[0057] Specifically, it also includes a vacuum mechanism 4, which includes a vacuum body 41 located at the side of the distillation tank 1. The vacuum body 41 is provided with a connecting pipe 43 connected to the distillation tank 1, and the connecting pipe 43 is provided with a switch valve 42.

[0058] Furthermore, a vacuum mechanism 4 is installed on the side of the distillation tank 1;

[0059] The vacuum mechanism 4 includes a vacuum pump body 41 fixed to the side of the distillation tank 1. The vacuum pump is existing technology and is used to evacuate and reduce the pressure inside the distillation tank 1. The output end of the vacuum pump body 41 is fixed with a connecting pipe 43 connected to the distillation tank 1. A switch valve 42 for opening and closing the connecting pipe 43 is installed in the middle of the connecting pipe 43.

[0060] When using the distillation process to remove pesticide residues from lanolin, preheated liquid lanolin is introduced into the distillation tank 1 through the discharge pipe 13. After the lanolin liquid is introduced and the discharge pipe 13 is sealed, the vacuum pump body 41 is started. After the vacuum pump body 41 evacuates the inside of the distillation tank 1, the heating wall 12 and the servo motor 21 are started. The servo motor 21 drives the hollow rotating shaft 23 to rotate. The hollow rotating shaft 23 drives the mounting plate 221 to rotate through the transmission column 222, which in turn drives the scraper plate 22 fixed on the mounting plate 221 to rotate. When the scraper plate 22 rotates, it stirs the lanolin liquid at the bottom of the distillation tank 1. The lanolin close to the wall of the distillation tank 1 is stirred up by the scraper plate 22 and some of the lanolin is scraped onto the surface of the heating wall 12, forming a thin lanolin liquid film on the surface of the heating wall 12. As the heating plate heats up, the pesticide residues in the lanolin liquid film vaporize and evaporate, and are transported to the condensation equipment for condensation and recovery through the discharge pipe 111.

[0061] During the multi-stage distillation process, the heating temperature of each stage of the heating wall 12 is different. When the heating temperature is low and the liquid film is thick, the evaporation efficiency is reduced. When the heating temperature is high and the liquid film is thin, it is easy to overheat and cause the material to coke. To avoid the above situation, the internal small electric push rod 31 needs to be activated to adjust the gap between the scraper plate 22 and the heating wall 12.

[0062] When adjusting the gap between the scraper plate 22 and the heating wall 12, the small electric push rod 31 is activated. The small electric push rod 31 drives the movable column 32 to move up and down. When the movable column 32 moves upward, the transmission platform 321 on the movable column 32 moves upward. The transmission platform 321 pushes the transmission inclined platform 34 that is in contact with the transmission platform 321 outward by pushing the inclined groove 322. The transmission inclined platform 34 drives the transmission plate 33 to move outward. The transmission plate 33 drives the mounting plate 221 and the scraper plate 22 to move outward through the transmission column 222. At this time, the gap between the scraper plate 22 and the heating wall 12 becomes smaller, and the liquid film formed by the rotation of the scraper plate 22 becomes thinner, which is suitable for distillation treatment at lower heating temperatures.

[0063] When the movable column 32 moves downward, the transmission platform 321 on the movable column 32 moves downward, making the inner side of the transmission ramp 34 free up space. At this time, the spring 352 pushes the transmission plate 33 towards the axis of the hollow rotating shaft 23, causing the transmission plate 33 to retract inward. The transmission plate 33 drives the mounting plate 221 and the scraper plate 22 to move inward through the transmission column 222. At this time, the gap between the scraper plate 22 and the heating wall 12 becomes larger, and the liquid film formed by the rotation of the scraper plate 22 becomes thicker, which is suitable for distillation treatment at higher heating temperatures.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A distillation apparatus for separating pesticide residues in lanolin, characterized in that: Including a distillation tank (1), and, The scraping mechanism (2) located at the end of the distillation tank (1) includes a servo motor (21) located outside the distillation tank (1), a hollow rotating shaft (23) located on the end face of the servo motor (21), and multiple scraping blades (22) located outside the hollow rotating shaft (23); wherein, The distillation vessel (1) is equipped with a heating wall (12) inside, and the distillation vessel contains lanolin; and, The scraper (22) rotates close to the heating wall (12) and scrapes the lanolin onto the heating wall (12).

2. The distillation apparatus for separating pesticide residues in lanolin as described in claim 1, characterized in that: The distillation tank (1) also includes a tank cover (11) disposed outside the distillation tank (1), and a discharge pipe (111) and a pressure gauge (112) are disposed outside the tank cover (11), and a discharge pipe (13) is disposed outside the distillation tank (1).

3. The distillation apparatus for separating pesticide residues in lanolin as described in claim 1, characterized in that: It also includes a gap adjustment mechanism (3) set inside the hollow rotating shaft (23), including a movable column (32) that can be raised and lowered inside the hollow rotating shaft (23), a transmission plate (33) set inside the hollow rotating shaft (23), and multiple push-back components (35) set on the side wall of the transmission plate (33).

4. The distillation apparatus for separating pesticide residues in lanolin as described in claim 3, characterized in that: The gap adjustment mechanism (3) also includes a small electric push rod (31) disposed inside the hollow rotating shaft (23), and the movable column (32) is disposed at the end of the small electric push rod (31).

5. The distillation apparatus for separating pesticide residues in lanolin as described in claim 4, characterized in that: The outer wall of the movable column (32) is provided with a transmission platform (321), the outer wall of the transmission platform (321) is provided with a push groove (322), and the end of the movable column (32) is provided with a positioning element (37).

6. The distillation apparatus for separating pesticide residues in lanolin as described in claim 5, characterized in that: The positioning component (37) includes a positioning post (371) disposed at the end of the movable post (32) and a positioning cylinder (372) disposed on the inner wall of the hollow rotating shaft (23). The positioning post (371) extends into the positioning cylinder (372) and moves in and out.

7. The distillation apparatus for separating pesticide residues in lanolin as described in claim 6, characterized in that: The gap adjustment mechanism (3) further includes a transmission ramp (34) set on the inner wall of the transmission plate (33). The transmission ramp (34) slides against the groove surface of the push groove (322). The outer wall of the transmission plate (33) is provided with a plurality of transmission columns (222), and the end of the transmission column (222) is provided with a mounting plate (221).

8. The distillation apparatus for separating pesticide residues in lanolin as described in claim 7, characterized in that: The push-back component (35) includes a fixed cylinder (351) disposed outside the transmission plate (33), and a spring (352) is disposed inside the fixed cylinder (351).

9. The distillation apparatus for separating pesticide residues in lanolin as described in claim 1, characterized in that: It also includes a vacuum mechanism (4), which includes a vacuum body (41) located at the side of the distillation tank (1). The vacuum body (41) is provided with a connecting pipe (43) connected to the distillation tank (1), and the connecting pipe (43) is provided with a switch valve (42).