Energy-saving steaming box for low-temperature fermented meat product
Patent Information
- Application Number
- CN202521837428.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0003]在传统的肉制品加工蒸箱中,普遍存在着蒸汽利用不充分问题,造成了资源的浪费
1、通过多个第一加热器对汽箱内水进行加热,从而产生水蒸气,然后通过蒸汽管输送入换热器,通过换热器将排出蒸汽的余热用于预热内的补给水,且蒸汽管冷凝后通过回流管回流到气箱内,从而能够有效利用蒸汽余热,减少能源浪费,产生蒸汽后关闭部分第一加热器,减少持续高能耗,从而节能;
Smart Images

Figure CN224798865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing equipment technology, and in particular to an energy-saving steamer for low-temperature fermentation of meat products. Background Technology
[0002] With the continuous advancement of food processing technology and the increasing demands of consumers for food quality, low-temperature fermented meat products have received widespread attention due to their unique flavor and nutritional value. Low-temperature fermentation technology allows meat products to ferment at relatively low temperatures, thereby retaining more nutrients and flavor compounds.
[0003] In traditional meat processing steamers, there is a common problem of insufficient steam utilization, resulting in a waste of resources.
[0004] Therefore, in view of the above situation, there is an urgent need to develop an energy-saving steamer for low-temperature fermentation of meat products to overcome the shortcomings in current practical applications. Utility Model Content
[0005] The purpose of this utility model embodiment is to provide an energy-saving steamer for low-temperature fermented meat products, aiming to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: An energy-saving steamer for low-temperature fermented meat products includes a body and a door. The door is hinged to the front of the body. A steam box is fixedly installed at the bottom of the body. Multiple first heaters are fixedly installed inside the steam box. A partition is hinged to the top of the steam box. A fan is fixedly connected to the inner wall of the body via multiple support plates. A water supply tank is fixedly installed at the rear end of the outer wall of the body. A steam pipe is fixedly connected between the water supply tank and the bottom of the body, and a first solenoid valve is installed on the steam pipe. The other end of the steam pipe passes through the side wall of the water supply tank and is fixedly connected to a heat exchanger. A return pipe is fixedly connected between the outlet of the heat exchanger and the steam box. A water inlet pipe is fixedly connected to the top of the water supply tank. A water supply pipe is also fixedly connected between the side wall of the water supply tank and the steam box, and a second solenoid valve is installed on the water supply pipe.
[0007] In a further technical solution, a filter plate is fixedly installed on the inner wall of the gas box.
[0008] A further technical solution is that the outer wall of the steam pipe is wrapped with a heat insulation layer.
[0009] A further technical solution is that a flow divider is fixedly installed at the top of the box, and multiple evenly distributed baffles are fixedly connected to the inner wall of the box.
[0010] In a further technical solution, a plurality of uniformly distributed second heaters are fixedly connected to the inner wall of the box.
[0011] A further technical solution also includes a controller, and multiple temperature sensors, humidity sensors and pressure sensors are fixedly installed on the inner wall of the box. A liquid level measuring instrument for measuring water level is also fixedly installed inside the box, and the controller is electrically connected to the temperature sensors, humidity sensors, pressure sensors, liquid level measuring instrument, first solenoid valve and second solenoid valve respectively.
[0012] In summary, the embodiments of this utility model have the following beneficial effects compared with the prior art: 1. The water in the steam box is heated by multiple first heaters to generate steam, which is then transported to the heat exchanger through the steam pipe. The heat exchanger uses the waste heat of the discharged steam to preheat the makeup water in the steam box. After the steam pipe is condensed, it flows back to the steam box through the return pipe. This can effectively utilize the waste heat of the steam and reduce energy waste. After steam is generated, some of the first heaters are turned off to reduce continuous high energy consumption and thus save energy. 2. By using a combination of fans, diffusers, and baffles, the airflow is circulated efficiently, and the steam is evenly distributed, which improves heating efficiency and reduces energy waste.
[0013] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This utility model Figure 1 A rear-view stereoscopic structural diagram; Figure 3 This utility model Figure 1 A three-dimensional structural diagram of the middle section; Figure 4 This utility model Figure 3 A schematic diagram of the three-dimensional cross-section structure.
[0015] In the diagram: 1. Box body; 2. Box door; 3. Steam box; 4. First heater; 5. Baffle plate; 6. Filter plate; 7. Fan; 8. Support plate; 9. Diverter hood; 10. Second heater; 11. Baffle plate; 12. Steam pipe; 13. First solenoid valve; 14. Water supply tank; 15. Return pipe; 16. Water inlet pipe; 17. Water supply pipe; 18. Second solenoid valve. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0017] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0018] like Figures 1-4 As shown in the figure, this utility model embodiment provides an energy-saving steamer for low-temperature fermentation of meat products, including a box body 1 and a box door 2. The box door 2 is hinged to the front side of the box body 1. A steam box 3 is fixedly installed at the bottom of the inner side of the box body 1. Multiple first heaters 4 are fixedly installed inside the steam box 3. A partition 5 is hinged to the upper end of the steam box 3. A fan 7 is fixedly connected to the inner wall of the box body 1 through multiple support plates 8. A water supply tank 14 is fixedly installed at the rear end of the outer wall of the box body 1. The water supply tank 14 is connected to the bottom of the inner side of the box body 1. A steam pipe 12 is fixedly connected, and a first solenoid valve 13 is installed on the steam pipe 12. The other end of the steam pipe 12 passes through the side wall of the water supply tank 14 and is fixedly connected to a heat exchanger (not shown in the figure). A return pipe 15 is fixedly connected between the outlet end of the heat exchanger and the steam box 3. A water inlet pipe 16 is fixedly connected to the upper end of the water supply tank 14. A water supply pipe 17 is also fixedly connected between the side wall of the water supply tank 14 and the steam box 3, and a second solenoid valve 18 is installed on the water supply pipe 17.
[0019] Furthermore, a filter plate 6 is fixedly installed on the inner wall of the gas box 3. The filter plate 6 is used to intercept foreign objects, thereby preventing them from falling into the gas box 3.
[0020] Furthermore, the outer wall of the steam pipe 12 is wrapped with a heat insulation layer, thereby effectively reducing heat loss.
[0021] Furthermore, the heat exchanger is a plate heat exchanger.
[0022] Furthermore, a flow divider 9 is fixedly installed at the top of the box 1, and multiple evenly distributed baffles 11 are fixedly connected to the inner wall of the box 1.
[0023] Furthermore, multiple evenly distributed second heaters 10 are fixedly connected to the inner wall of the box 1. When the temperature inside the box 1 is lower than the required temperature, the second heaters 10 can be quickly activated to supplement heat and prevent temperature fluctuations from adversely affecting the fermentation process.
[0024] Furthermore, it also includes a controller (not shown in the figure), and multiple temperature sensors (not shown in the figure), humidity sensors (not shown in the figure), and pressure sensors (not shown in the figure) are fixedly installed on the inner wall of the housing 1. A liquid level measuring instrument (not shown in the figure) for measuring water level is also fixedly installed inside the steam box 3. The controller is electrically connected to the temperature sensors, humidity sensors, pressure sensors, liquid level measuring instrument, first solenoid valve 13, and second solenoid valve 18.
[0025] In this embodiment of the invention, multiple first heaters 4 heat the water in the steam box 3 to generate steam, which is then transported to a heat exchanger through a steam pipe 12. The heat exchanger uses the waste heat of the discharged steam to preheat the makeup water in the preheating 14. After condensation, the steam pipe 12 returns to the steam box 3 through a return pipe 15, thus effectively utilizing the waste heat of the steam and reducing energy waste. After steam is generated, some of the first heaters 4 are turned off to reduce continuous high energy consumption, thereby saving energy. The airflow is efficiently circulated by the fan 7, the diverter shroud, and the baffle plate, while the steam is evenly distributed, improving heating efficiency and reducing energy waste.
[0026] The working principle of this utility model is as follows: Water is injected into the water tank 14 through the water inlet pipe 16, and multiple first heaters 4 are controlled to heat the water in the steam box 3, thereby generating steam. Afterwards, some of the first heaters 4 can be shut off to save energy. The airflow circulation is controlled by the fan 7 to break the steam stagnation layer. The airflow is then divided by the surface of the diverter 9, and then the airflow direction is changed by the baffle 11 to reduce dead zones and ensure uniform steam distribution. When the pressure sensor detects that the steam pressure in the box 1 exceeds the threshold, or when it is necessary to remove meat products from the box 1, the first solenoid valve 13 is controlled to open. Excess steam from the steam tank 1 enters the steam pipe 12 and is then transported to the plate heat exchanger in the water supply tank 14 for heat exchange. After that, the steam flows back to the steam box 3 through the return pipe 15. When the water level in the steam box 3 is low as detected by the level gauge, the second solenoid valve 18 is opened. Then, the water heated by the heat exchanger in the water supply tank 14 is transported into the steam box 3 through the water supply pipe 17 to replenish the water. This effectively utilizes the waste heat of the steam and avoids the need to consume more energy to heat the water if cold water is directly added to the steam box 3. When the temperature sensor detects that the temperature inside the tank 1 is low, the second heater 10 can be used to raise the temperature.
[0027] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An energy-saving steamer for low-temperature fermentation of meat products, comprising a body (1) and a door (2), wherein the door (2) is hinged to the front side of the body (1), characterized in that, A steam box (3) is fixedly installed at the bottom of the box (1). Multiple first heaters (4) are fixedly installed inside the steam box (3). A partition (5) is hinged to the upper end of the steam box (3). A fan (7) is fixedly connected to the inner wall of the box (1) through multiple support plates (8). A water supply tank (14) is fixedly installed at the rear end of the outer wall of the box (1). A steam pipe (12) is fixedly connected between the water supply tank (14) and the bottom of the box (1). The steam pipe (12) has... A first solenoid valve (13) is provided. The other end of the steam pipe (12) passes through the side wall of the water supply tank (14) and is fixedly connected to a heat exchanger. The outlet end of the heat exchanger is fixedly connected to the steam box (3) and a return pipe (15) is fixedly connected. The upper end of the water supply tank (14) is fixedly connected to a water inlet pipe (16). The side wall of the water supply tank (14) is also fixedly connected to the steam box (3) and a water supply pipe (17) is provided. A second solenoid valve (18) is provided on the water supply pipe (17).
2. The energy-saving steamer for low-temperature fermented meat products according to claim 1, characterized in that, A filter plate (6) is fixedly installed on the inner wall of the gas box (3).
3. The energy-saving steamer for low-temperature fermented meat products according to claim 1, characterized in that, The outer wall of the steam pipe (12) is wrapped with a heat insulation layer.
4. The energy-saving steamer for low-temperature fermented meat products according to claim 1, characterized in that, A flow divider (9) is fixedly installed at the top of the box (1), and multiple evenly distributed baffles (11) are fixedly connected to the inner wall of the box (1).
5. The energy-saving steamer for low-temperature fermented meat products according to claim 1, characterized in that, The inner wall of the box (1) is fixedly connected with a plurality of evenly distributed second heaters (10).
6. The energy-saving steamer for low-temperature fermented meat products according to claim 1, characterized in that, It also includes a controller, and multiple temperature sensors, humidity sensors and pressure sensors are fixedly installed on the inner wall of the box (1). A liquid level measuring instrument for measuring water level is also fixedly installed in the steam box (3). The controller is electrically connected to the temperature sensor, humidity sensor, pressure sensor, liquid level measuring instrument, first solenoid valve (13) and second solenoid valve (18).