A steel pipeline cathodic protection detection pile

CN224798979UActive Publication Date: 2026-09-25CHAOZHOU YUANTAI GAS CO LTD
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Patent Information

Application Number
CN202522280959.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-25
Estimated Expiration
2035-10-28

AI Technical Summary

Benefits of technology

[0012]本实用新型的有益效果是:本实用新型结构简单,通过巧妙的螺纹连接与联动机构,并利用收卷槽对导线进行有效管理,将测试桩的安装、接线过程合二为一,拆卸时则逆向同步完成断电和电极回收,在提高安装与维护效率的同时,也保护了内部导线,提升了系统的整体可靠性。

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Abstract

The utility model discloses a steel pipeline cathodic protection detection pile, including pipeline and test pile main part, install the casing on the pipeline, the one end of casing is far away from the pipeline and is enlarged to form the cylinder, is equipped with the shell cover on the open end of casing, the one end of shell cover is projected to form the cylinder cover that will cylinder open cover, the inboard of shell cover and cylinder cover projects to form the sealing portion, and sealing portion inserts to the open of casing and cylinder, is equipped with the fixed hole on the cylinder cover, is installed sealing bearing in the fixed hole, and test pile main part is installed in the inner ring of sealing bearing, and one end of test pile main part inserts to the inside of cylinder, and with cylinder screw thread connection arrangement is established, and the wiring mechanism is installed between test pile main part and pipeline. The utility model structure is simple, through the thread connection and linkage mechanism of ingenuity, and utilize the effective management of winding groove to lead wire, and the installation of test pile, wiring process is combined into one, and when disassembling, then reverse synchronous complete power failure and electrode recovery.
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Description

Technical Field

[0001] This utility model relates to the field of cathodic protection detection pile technology, specifically to a cathodic protection detection pile for steel pipelines. Background Technology

[0002] Cathodic protection test piles, or simply test piles, are indispensable auxiliary facilities in cathodic protection systems for buried or underwater metal pipelines (or other metal structures). Essentially, they are permanent monitoring points set up on the ground, like a "health check station," specifically used to assess and monitor the effectiveness and operational status of the pipeline's cathodic protection system.

[0003] Currently, the installation of test piles is quite troublesome, generally requiring large-area digging and connection to pipelines. This structure makes it impossible to directly disassemble the test piles later; the wires must be disconnected first, thus affecting efficiency. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a steel pipeline cathodic protection testing pile that can be directly threaded into the cylinder, and the conductor can be directly connected to the pipeline during the descent of the test pile body, so as to solve the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: a steel pipeline cathodic protection testing pile, comprising a pipeline and a test pile body, wherein a shell is installed on the pipeline, the end of the shell away from the pipeline is enlarged to form a cylinder, a shell cover is provided on the open end of the shell, the end of the shell cover facing the cylinder protrudes to form a cylinder cover covering the opening of the cylinder, a sealing part is protruding on the inner side of the shell cover and the cylinder cover, the sealing part is inserted into the opening of the shell and the cylinder, a fixing hole is provided on the cylinder cover, a sealing bearing is installed in the fixing hole, the test pile body is installed in the inner ring of the sealing bearing, one end of the test pile body is inserted into the inside of the cylinder and is threadedly connected to the cylinder, and a wiring mechanism is installed between the test pile body and the pipeline.

[0006] As a preferred technical solution, the wiring mechanism includes a wiring conduit, a first conductive block, and a second conductive block. The end of the housing facing the pipe has a through hole, and a first rubber layer is installed on the inner wall of the through hole. The first conductive block passes through the first rubber layer and is welded and fixed to the pipe. The second conductive block is installed on the wiring conduit. A winding groove is provided on a section of the test pile body located inside the cylinder. The wires on the test pile body are coiled in the winding groove, and the other end of the wires extends into the wiring conduit. One of the wires is fixedly connected to the second conductive block.

[0007] As a preferred technical solution, the first conductive block is provided with a slot, one end of the second conductive block is inserted into the slot and electrically connected thereto, the end of the housing away from the opening is provided with a socket, a rubber ring is installed in the socket, a vertical pipe is installed in the wiring conduit opposite the socket, another wire passes through the vertical pipe and is connected to the copper sulfate reference electrode, and the copper sulfate reference electrode passes through the rubber ring and is inserted into the soil.

[0008] As a preferred technical solution, both the vertical pipe and the wiring conduit are made of rigid insulating plastic material.

[0009] As a preferred technical solution, multiple fixing rods are installed between the wiring conduit and the sealing part.

[0010] As a preferred technical solution, both the first conductive block and the second conductive block are made of brass.

[0011] As a preferred technical solution, a second rubber layer is embedded on the open end face of the shell and the cylinder, and the second rubber layer is set to abut against the inner side of the shell cover and the cylinder cover.

[0012] The beneficial effects of this utility model are: This utility model has a simple structure, and through the ingenious threaded connection and linkage mechanism, and by using the winding groove to effectively manage the wires, the installation and wiring process of the test pile is combined into one. When disassembling, the power is cut off and the electrode is retrieved in reverse and synchronously. While improving the efficiency of installation and maintenance, it also protects the internal wires and improves the overall reliability of the system. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model after removing the shell cover, cylinder cover and sealing part; Figure 3 This is a bottom view of the present invention; Figure 4 This is a schematic diagram of the structure of this utility model after the shell is removed.

[0015] The components are as follows: 1. Pipe; 2. Shell; 3. Shell cover; 4. Sealed bearing; 5. Test pile body; 6. Cylinder; 7. Cylinder cover; 8. Wiring conduit; 9. Second conductive block; 10. First conductive block; 11. First rubber layer; 12. Wire; 13. Fixing rod; 14. Copper sulfate reference electrode; 15. Rewinding groove; 16. Sealing part. Detailed Implementation

[0016] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0017] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0018] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features for a similar purpose, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.

[0019] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model discloses a steel pipeline cathodic protection testing pile, comprising a pipeline 1 and a test pile body 5. A housing 2 is installed on the pipeline 1. The end of the housing 2 away from the pipeline 1 is enlarged to form a cylinder 6. A housing cover 3 is provided on the open end of the housing 2. The end of the housing cover 3 facing the cylinder 6 protrudes to form a cylinder cover 7 that covers the opening of the cylinder 6. A sealing part 16 protrudes from the inner side of the housing cover 3 and the cylinder cover 7. The sealing part 16 is inserted into the opening of the housing 2 and the cylinder 6. A fixing hole is provided on the cylinder cover 7, and a sealing bearing 4 is installed in the fixing hole. The test pile body 5 is installed in the inner ring of the sealing bearing 4. One end of the test pile body 5 is inserted into the interior of the cylinder 6 and is threadedly connected to the cylinder 6. A wiring mechanism is installed between the test pile body 5 and the pipeline 1.

[0020] In this embodiment, the wiring mechanism includes a wiring pipe 8, a first conductive block 10, and a second conductive block 9. The end of the housing 2 facing the pipe 1 is provided with a through hole. A first rubber layer 11 is installed on the inner wall of the through hole. The first conductive block 10 passes through the first rubber layer 11 and is welded and fixed to the pipe 1. The second conductive block 9 is installed on the wiring pipe 8. A winding groove 15 is provided on a section of the test pile body 5 located inside the cylinder 6. The wire 12 on the test pile body 5 is coiled in the winding groove 15. The other end of the wire 12 extends into the wiring pipe 8. One of the wires 12 is fixedly connected to the second conductive block 9. In particular, the winding groove 15 provided on the test pile body 5 plays a crucial role in this process. When the test pile body 5 rotates and descends, the wire 12 connected to the test pile body 5 is automatically and orderly wound into the winding groove 15. This design effectively avoids problems such as wire entanglement, excessive pulling, kinking, or scratching with internal components that may be caused by the rotation and descent of the test pile body 5, thereby preventing wire breakage or damage and ensuring the reliability and durability of the line connection.

[0021] In this embodiment, the first conductive block 10 is provided with a slot, one end of the second conductive block 9 is inserted into the slot and electrically connected thereto, the end of the housing 2 away from the opening is provided with a socket, a rubber ring is installed in the socket, the wiring conduit 8 is installed with a vertical pipe opposite the socket, another wire 12 passes through the vertical pipe and is connected to the copper sulfate reference electrode 14, the copper sulfate reference electrode 14 passes through the rubber ring and is inserted into the soil.

[0022] In this embodiment, both the vertical pipe and the wiring pipe 8 are made of rigid insulating plastic material, which avoids electrical conductivity and increases safety.

[0023] In this embodiment, multiple fixing rods 13 are installed between the wiring conduit 8 and the sealing part 16.

[0024] In this embodiment, both the first conductive block 10 and the second conductive block 9 are made of brass to ensure conductivity.

[0025] In this embodiment, a second rubber layer is embedded on the open end face of the shell 2 and the cylinder 6. The second rubber layer is set to abut against the inner side of the shell cover 3 and the cylinder cover 7 to ensure the sealing between the shell cover, the shell and the shell and the cylinder.

[0026] Working principle: During initial installation, the housing 2 is pre-fixed to the pipe 1. The first conductive block 10 passes through the first rubber layer 11 at the bottom of the housing and is welded to the pipe to achieve electrical connection with the pipe. When it is necessary to install or maintain the test pile, the operator aligns the test pile body 5 with the opening of the cylinder 6 and screws it in. Since the test pile body 5 and the cylinder 6 are connected by threads, rotating the test pile body 5 will allow it to descend smoothly into the cylinder 6.

[0027] During the descent of the test pile body 5, the test pile body 5, which is fixed to the cylinder cover 7 by the sealing bearing 4, will drive the entire shell cover 3, cylinder cover 7 and sealing part 16 assembly to move downward together. The sealing part 16 is inserted into the opening of the shell 2 and the cylinder 6 to ensure the sealing of the connection. At the same time, the wiring pipe 8 connected to the sealing part 16 by the fixing rod 13 also moves downward synchronously.

[0028] As the wiring pipe 8 moves downward, the end of the second conductive block 9, which is fixed on the wiring pipe 8, will gradually insert into the slot on the first conductive block 10. When the test pile body 5 is tightened into place, the second conductive block 9 and the first conductive block 10 will achieve a tight insertion fit, thereby establishing an electrical connection path between the test pile body 5 and the pipe 1.

[0029] Meanwhile, the copper sulfate reference electrode 14, which is connected to another wire 12, passes through the vertical pipe on the wiring pipe 8 beforehand. When the wiring pipe 8 moves down, the tip of the copper sulfate reference electrode 14 passes through the rubber ring in the bottom socket of the housing 2 and is pressed into the soil around the pipe, thereby enabling accurate measurement of the pipe's potential to ground.

[0030] When the test post needs to be disassembled for maintenance or replacement, simply rotate the test post body 5 in the reverse direction to unscrew it from the cylinder 6. This process simultaneously lifts the shell cover 3, cylinder cover 7, wiring conduit 8, and second conductive block 9, causing the second conductive block 9 to disengage from the slot of the first conductive block 10, and bringing the copper sulfate reference electrode 14 out of the soil. During the unscrewing process, the wire 12 is smoothly released from the take-up groove 15, avoiding tangling and damage. The entire disconnection process does not require separate operation of the wire, achieving quick and convenient disassembly.

[0031] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A cathodic protection detection pile for steel pipelines, characterized in that: The test pile includes a pipe (1) and a test pile body (5). A housing (2) is installed on the pipe (1). The end of the housing (2) away from the pipe (1) is enlarged to form a cylinder (6). A cover (3) is provided on the open end of the housing (2). The end of the cover (3) facing the cylinder (6) protrudes to form a cylinder cover (7) that covers the opening of the cylinder (6). A sealing part (16) protrudes from the inner side of the cover (3) and the cylinder cover (7). The sealing part (16) is inserted into the opening of the housing (2) and the cylinder (6). A fixing hole is provided on the cylinder cover (7). A sealing bearing (4) is installed in the fixing hole. The test pile body (5) is installed in the inner ring of the sealing bearing (4). One end of the test pile body (5) is inserted into the inside of the cylinder (6) and is threadedly connected to the cylinder (6). A wiring mechanism is installed between the test pile body (5) and the pipe (1).

2. The steel pipeline cathodic protection detection pile according to claim 1, characterized in that: The wiring mechanism includes a wiring conduit (8), a first conductive block (10), and a second conductive block (9). The housing (2) has a through hole at one end facing the pipe (1). A first rubber layer (11) is installed on the inner wall of the through hole. The first conductive block (10) passes through the first rubber layer (11) and is welded and fixed to the pipe (1). The second conductive block (9) is installed on the wiring conduit (8). A winding groove (15) is provided on a section of the test pile body (5) located inside the cylinder (6). The wire (12) on the test pile body (5) is coiled in the winding groove (15). The other end of the wire (12) extends into the wiring conduit (8). One of the wires (12) is fixedly connected to the second conductive block (9).

3. The steel pipeline cathodic protection detection pile according to claim 2, characterized in that: The first conductive block (10) is provided with a slot. One end of the second conductive block (9) is inserted into the slot and electrically connected to it. The end of the housing (2) away from the opening is provided with a socket. A rubber ring is installed in the socket. A vertical pipe is installed on the wiring pipe (8) opposite the socket. Another wire (12) passes through the vertical pipe and is connected to the copper sulfate reference electrode (14). The copper sulfate reference electrode (14) passes through the rubber ring and is inserted into the soil.

4. The steel pipeline cathodic protection detection pile according to claim 3, characterized in that: Both the vertical pipe and the wiring conduit (8) are made of rigid insulating plastic material.

5. The steel pipeline cathodic protection detection pile according to claim 2, characterized in that: Multiple fixing rods (13) are installed between the wiring conduit (8) and the sealing part (16).

6. The steel pipeline cathodic protection detection pile according to claim 2, characterized in that: Both the first conductive block (10) and the second conductive block (9) are made of brass.

7. The steel pipeline cathodic protection detection pile according to claim 2, characterized in that: A second rubber layer is embedded on the open end face of the shell (2) and the cylinder (6), and the second rubber layer is set to abut against the inner side of the shell cover (3) and the cylinder cover (7).