Workpiece positioning correction device for terminal plating equipment
Patent Information
- Application Number
- CN202522352985.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]现有的端子电镀期间,多是利用人工对端子电镀浸泡的深度进行调节,在此期间,人工调节端子电镀浸泡深度缺乏精确的高度控制机制,导致端子在电镀液中的浸泡深度无法保持一致性和稳定性
[0017]1、端子电镀设备的工件定位校正装置通过支架座下端面安装的高度校正组件与其上的角度校正组件实现了工件定位的多维度调节。高度校正组件中的高度调节座结合丝杆螺母、螺纹丝杆及承托座构成了稳定且精确的高度调整机构,采用轴承座内的轴承件支撑螺纹丝杆转动,配合正反转电机高效驱动,保证了工件在垂直方向上的精确位移控制,提升了定位的重复性和调节的灵活性。角度校正组件通过旋转电机带动底板上的转动台板及连接板实现对安装座及支撑杆的旋转调整,使工件在水平方向的倾斜角度可准确校正,从而确保端子在电镀过程中的角度统一,避免倾斜带来的电镀不均匀现象。
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Figure CN224799011U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of terminal processing, and in particular to a workpiece positioning and correction device for terminal electroplating equipment. Background Technology
[0002] Workpiece positioning calibration in terminal electroplating equipment refers to the process of precisely adjusting and correcting the installation position, angle, and posture of electroplating workpieces (such as terminals) in the equipment through mechanical structures or sensing devices. This ensures that the workpieces can be accurately aligned with the electrodes and electroplating solution during the electroplating process, achieving uniform and high-quality electroplating results. At the same time, it avoids poor electroplating, workpiece damage, or equipment failure caused by positional deviations, thereby improving production efficiency and product consistency.
[0003] In current terminal electroplating processes, the immersion depth is mostly adjusted manually. However, this manual adjustment lacks a precise control mechanism, resulting in inconsistent and unstable immersion depths. Different batches, and even the same batch, may exhibit significant variations in immersion depth due to operator experience, visual judgment errors, or the arbitrariness of manual operation. Over-immersion can cause non-plating areas to be coated, leading to product scrap or requiring additional removal processes and increased costs. Conversely, under-immersion results in insufficient plating thickness or incomplete plating in the areas to be plated, severely impacting the terminal's electrical performance, corrosion resistance, and appearance. Furthermore, unstable immersion depth leads to uneven plating thickness distribution, creating noticeable demarcation lines or color differences on the terminal surface, reducing product aesthetics and market competitiveness. It also increases quality control workload and defect rates. Additionally, the lack of angle control devices for direct terminal placement during electroplating makes it difficult to precisely adjust and fix the relative angle between the terminal and the plating solution surface or electrodes, easily leading to terminal tilting, twisting, or unstable suspension. Angular deviations can lead to significant differences in the distance between different parts of the terminal and the electrode. According to the principles of electroplating, areas closer to the electrode will receive a thicker plating layer, while areas farther away will have a thinner plating layer, resulting in a severely uneven plating thickness distribution. This is especially problematic for terminals with complex shapes and multiple plating surfaces, where improper angles can cause some critical surfaces to fail to be effectively plated or result in problems such as trapped air bubbles and poor liquid flow. Furthermore, unstable terminal posture can cause displacement or rotation during the electroplating process due to liquid disturbance and rising air bubbles, further exacerbating the instability of electroplating quality, increasing rework rates, and wasting materials. In addition, repeatedly adjusting the position and angle manually not only consumes a significant amount of time and labor costs, reducing production efficiency, but also makes it difficult to achieve standardized operations and automated production, thus limiting the development needs of capacity expansion and intelligent manufacturing.
[0004] Therefore, a workpiece positioning and correction device for terminal electroplating equipment is proposed to solve the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of this utility model is to provide a workpiece positioning and correction device for terminal electroplating equipment, which has the advantages of precise height control, precise angle control, and ensuring stability and consistency during electroplating.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0007] A workpiece positioning and correction device for a terminal electroplating equipment includes a support base;
[0008] A height correction component is installed on the lower end face of the bracket, an angle correction component is mounted on the height correction component, a mounting base is mounted on the angle correction component, and a support rod is installed on the lower end face of the mounting base.
[0009] The height correction component includes a height adjustment seat disposed on the lower end face of the support base. The side end face of the height adjustment seat has a rectangular slot and a lead screw nut is embedded therein. A support seat is sleeved on the outside of the lead screw nut. A rectangular slot is disposed on the upper end face of the support seat.
[0010] The angle correction assembly includes a base plate mounted on the lower end face of the support, and a rotary motor is mounted on the lower end face of the base plate.
[0011] Furthermore, the height correction component also includes two bearing seats disposed within the height adjustment seat, each bearing seat containing a bearing component which is respectively disposed at the upper and lower ends of the height adjustment seat.
[0012] Furthermore, a threaded screw is rotatably provided between the two bearing seats, the threaded screw passing through and meshing with a screw nut.
[0013] Furthermore, the output end of the rotary motor is connected to a rotating platform, and a connecting plate is installed on the rotating platform.
[0014] Furthermore, a forward and reverse motor is installed at the lower end of the height adjustment seat, and the output end of the forward and reverse motor passes through the height adjustment seat and extends to connect with the top end of the threaded screw.
[0015] Furthermore, a terminal limiting fixture is installed at the bottom end of the support rod.
[0016] In summary, this utility model has the following beneficial effects:
[0017] 1. The workpiece positioning and correction device of the terminal electroplating equipment achieves multi-dimensional adjustment of workpiece positioning through a height correction component mounted on the lower end face of the support base and an angle correction component on top of it. The height adjustment seat in the height correction component, combined with the lead screw nut, threaded lead screw, and support base, forms a stable and precise height adjustment mechanism. Bearings within the bearing housing support the rotation of the threaded lead screw, and a reversible motor drives it efficiently, ensuring precise vertical displacement control of the workpiece and improving positioning repeatability and adjustment flexibility. The angle correction component uses a rotary motor to drive a rotating platform and connecting plate on the base plate to adjust the rotation of the mounting base and support rod, accurately correcting the horizontal tilt angle of the workpiece. This ensures uniform angle of the terminals during electroplating and avoids uneven electroplating caused by tilting. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall installation structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the installation structure of the angle correction component and the terminal limiting fixture of this utility model;
[0020] Figure 3 This is a schematic diagram of the overall installation structure of the height correction component of this utility model.
[0021] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1. Support base; 2. Height correction assembly; 21. Height adjustment seat; 22. Bearing seat; 23. Threaded screw; 24. Screw nut; 25. Support seat; 26. Forward and reverse motor; 3. Angle correction assembly; 31. Base plate; 32. Rotary motor; 33. Rotating platform; 34. Connecting plate; 4. Mounting seat; 5. Support rod; 6. Terminal limit fixture. Detailed Implementation
[0022] The present invention will be further described in detail below with reference to the accompanying drawings.
[0023] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0024] First embodiment;
[0025] Reference Figure 1-3 As shown, this is a workpiece positioning and correction device for a terminal electroplating equipment in a preferred embodiment of the present invention, including a support base 1;
[0026] A height correction component 2 is installed on the lower end face of the bracket 1. An angle correction component 3 is mounted on the height correction component 2. A mounting base 4 is mounted on the angle correction component 3. A support rod 5 is installed on the lower end face of the mounting base 4.
[0027] The height correction component 2 includes a height adjustment seat 21 disposed on the lower end face of the support base 1. The side end face of the height adjustment seat 21 has a rectangular slot and a lead screw nut 24 is embedded therein. The lead screw nut 24 is sleeved on the outside of the support base 25. The upper end face of the support base 25 has a rectangular slot.
[0028] The angle correction assembly 3 includes a base plate 31 mounted on the lower end face of the support 25, and a rotary motor 32 is mounted on the lower end face of the base plate 31.
[0029] In this embodiment, a height correction component 2 is installed on the lower end face of the support base 1. An angle correction component 3 is mounted on the height correction component 2, and a mounting base 4 is mounted on the angle correction component 3. A support rod 5 is provided on the lower end face of the mounting base 4. The height correction component 2 includes a height adjustment seat 21, with a rectangular slot on its side end, into which a lead screw nut 24 is embedded. A support seat 25 is fitted over the lead screw nut 24, and a rectangular slot is provided on the upper end of the support seat 25. The angle correction component 3 includes a base plate 31 mounted on the lower end face of the support seat 25. A rotary motor 32 is mounted on the lower end face of the base plate 31, realizing integrated height and angle correction functions.
[0030] Second embodiment;
[0031] Reference Figure 3 As shown, the height correction component 2 also includes two bearing seats 22 disposed within the height adjustment seat 21. Each of the two bearing seats 22 is provided with a bearing component, which is respectively disposed at the upper and lower ends of the height adjustment seat 21.
[0032] In this embodiment, two bearing seats 22 are provided inside the height adjustment seat 21 of the height correction component 2, and each bearing seat 22 is equipped with a bearing component, which are respectively arranged at the upper and lower ends of the height adjustment seat 21 to ensure smooth rotation and stable operation of the height adjustment structure.
[0033] Third embodiment;
[0034] Reference Figure 3 As shown, a threaded screw 23 is rotatably provided between the two bearing seats 22. The threaded screw 23 passes through the screw nut 24 and meshes with it.
[0035] In this embodiment, a threaded screw 23 is rotatably disposed between the two bearing seats 22. The threaded screw 23 passes through and engages with the screw nut 24, and works with the bearing seats 22 and bearing components to achieve smooth rotation of the screw, thereby realizing precise transmission and control for height adjustment.
[0036] Fourth embodiment;
[0037] Reference Figure 2 As shown, the output end of the rotary motor 32 is connected to a rotating platform 33, and a connecting plate 34 is installed on the rotating platform 33.
[0038] In this embodiment, the output end of the rotary motor 32 is connected to a rotating platform 33, and a connecting plate 34 is installed on the rotating platform 33. This structure is used to realize the rotational adjustment of the angle correction component 3, thereby accurately adjusting the angle position of the terminal.
[0039] Fifth embodiment;
[0040] Reference Figure 3 As shown, a forward and reverse motor 26 is installed at the lower end of the height adjustment seat 21. The output end of the forward and reverse motor 26 passes through the height adjustment seat 21 and extends to connect with the top end of the threaded screw 23.
[0041] In this embodiment, a forward and reverse motor 26 is installed at the lower end of the height adjustment seat 21. The output end of the motor 26 passes through the height adjustment seat 21 and is connected to the top end of the threaded screw 23. Combined with the engagement of the threaded screw 23 and the screw nut 24, the height can be automatically adjusted in forward and reverse directions by the motor drive.
[0042] Sixth embodiment;
[0043] Reference Figure 1-2 As shown, a terminal limiting fixture 6 is installed at the bottom of the support rod 5.
[0044] In this embodiment, a terminal limiting fixture 6 is installed at the bottom of the support rod 5. The limiting fixture 6 is used to fix the position of the terminal, prevent the terminal from shifting during the electroplating process, and ensure the accuracy and stability of the positioning correction.
[0045] Furthermore, the terminal limiting fixture 6 is an existing mature fixture, which is used to limit the terminal workpiece.
[0046] Specific implementation process
[0047] Step 1: First, install the terminal limiting fixture 6 at the bottom of the support rod 5. Adjust the clamping structure of the terminal limiting fixture 6 according to the specifications and shape of the terminal to be electroplated to ensure that the terminal can be stably and reliably fixed on the fixture. Assemble and connect the support rod 5 with the clamped terminal to the connecting plate 34 on the angle correction component 3 through the mounting base 4, so that the entire workpiece support system is installed at the output end of the rotary motor 32 through the rotating table 33, and is connected and fixed to the lower end face of the support seat 25 of the height correction component 2 through the base plate 31. At this time, the entire device is in the initial state, and the terminal is suspended below the bracket 1 through the support rod 5, waiting for precise height and angle correction and adjustment.
[0048] Step 2: Start the reversible motor 26. Its output end passes through the height adjustment seat 21 and drives the top of the threaded screw 23 to rotate. The threaded screw 23 rotates stably under the support of two bearing seats 22 and the bearing components installed inside the height adjustment seat 21. Through the threaded engagement with the screw nut 24, the rotational motion is converted into linear motion. When the reversible motor 26 rotates forward, the threaded screw 23 drives the screw nut 24 to move upward. The screw nut 24 is embedded in the rectangular slot on the side end face of the height adjustment seat 21 and is constrained, so it can only perform linear motion in the vertical direction and will not rotate. This causes the externally sleeved support seat 25 and the entire angle correction component 3, mounting seat 4 and support rod 5 in the rectangular slot on its upper end face to rise as a whole. Conversely, when the reversible motor 26 rotates in reverse, the entire system lowers downward. By controlling the rotation direction, speed and rotation angle of the reversible motor 26, the immersion depth of the terminals in the electroplating solution can be precisely controlled, achieving accurate correction and stable control of the height position, and ensuring the consistency of the immersion depth of terminals in different batches.
[0049] Step 3: After height adjustment, start the rotary motor 32 installed on the lower end of the base plate 31. Its output drives the rotating platform 33 to rotate, and the connecting plate 34 installed on the rotating platform 33 rotates synchronously, causing the entire mounting base 4, support rod 5, terminal limiting fixture 6, and the clamped terminals to adjust their angles around the vertical axis. By controlling the rotation angle of the rotary motor 32, the relative angle and posture between the terminals and the electroplating solution surface and electrodes can be precisely adjusted, ensuring that each surface of the terminal to be electroplated maintains the optimal relative position with the electrodes, ensuring uniform electric field distribution, smooth flow of the electroplating solution, and timely removal of air bubbles. After angle correction, the entire system is fixed in the set position by the bracket 1. The terminals are immersed in the electroplating solution at the corrected precise height and angle for electroplating. The entire process achieves dual precise control of height and angle, significantly improving the uniformity of electroplating layer thickness, product quality consistency, and production automation level, effectively solving the problems of inaccuracy and instability of manual adjustment.
[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
[0051] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
Claims
1. A workpiece positioning and correction device for terminal electroplating equipment, characterized in that: Includes bracket base (1); A height correction component (2) is installed on the lower end face of the bracket (1), an angle correction component (3) is mounted on the height correction component (2), a mounting base (4) is mounted on the angle correction component (3), and a support rod (5) is installed on the lower end face of the mounting base (4). The height correction component (2) includes a height adjustment seat (21) disposed on the lower end face of the support base (1). The side end face of the height adjustment seat (21) is provided with a rectangular slot and a screw nut (24) is embedded therein. The screw nut (24) is sleeved with a support seat (25) and the upper end face of the support seat (25) is provided with a rectangular slot. The angle correction component (3) includes a base plate (31) installed on the lower end face of the support (25), and a rotary motor (32) is installed on the lower end face of the base plate (31).
2. The workpiece positioning and correction device for terminal electroplating equipment according to claim 1, characterized in that, The height correction component (2) also includes two bearing seats (22) disposed in the height adjustment seat (21), and each of the two bearing seats (22) is provided with a bearing component, which is respectively disposed at the upper and lower ends of the height adjustment seat (21).
3. The workpiece positioning and correction device for terminal electroplating equipment according to claim 2, characterized in that, A threaded screw (23) is rotatably provided between the two bearing seats (22), the threaded screw (23) passing through and meshing with the screw nut (24).
4. The workpiece positioning and correction device for terminal electroplating equipment according to claim 1, characterized in that, The output end of the rotary motor (32) is connected to a rotating platform (33), and a connecting plate (34) is installed on the rotating platform (33).
5. The workpiece positioning and correction device for terminal electroplating equipment according to claim 3, characterized in that, A forward and reverse motor (26) is installed at the lower end of the height adjustment seat (21). The output end of the forward and reverse motor (26) passes through the height adjustment seat (21) and extends to connect with the top end of the threaded screw (23).
6. The workpiece positioning and correction device for terminal electroplating equipment according to claim 1, characterized in that, The bottom end of the support rod (5) is equipped with a terminal limiting fixture (6).