A carpet making adjustable density mixing cotton machine
Patent Information
- Application Number
- CN202521229966.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-06-16
AI Technical Summary
[0002]地毯的制作过程中,混棉机是一个重要的设备,它主要用于将不同种类的纤维或原料进行均匀混合,以确保地毯产品的质量一致性和性能稳定性,在地毯生产中,混棉机将棉花、羊毛、尼龙等不同纤维混合在一起,为后续的纺织工艺提供均匀的原料,通过这一过程,混棉机不仅帮助提高生产效率,还能确保地毯的质量,尤其是在纤维的均匀分布和弹性方面,然而,现有的地毯制作用混棉机存在无法调节密度的缺陷,这在生产过程中带来了诸多问题,首先,密度无法调节使得混合后的纤维分布不均,导致生产出的地毯存在质量不稳定的风险,不同批次的原料可能在密度上存在差异,这会直接影响到地毯的舒适性、耐用性及外观,进而需要一种地毯制作用可调密度混棉机用于解决上述问题
[0012]本实用新型通过液压杆伸长带动支架移动,进而就能通过两个转杆带动传动带向混棉机出料端口处延伸,进而缩小混棉机出料端口与传动带之间的距离,而减少混棉机出料端口与传动带之间的距离会导致纤维被压得更加紧密,密度提高,从而达到调节的效果,通过卷簧能够带动轴杆带动遗留在支壳外部的卷布收卷在轴杆的外表面,进而滑块向上移动过程中,能够通过安装板带动卷布向上移动,进而能够通过卷布遮掩凹槽,避免物料进入凹槽的内部,而滑块向下移动卷簧就会通过轴杆将卷布收卷在上面。
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Figure CN224799037U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cotton blending machine technology, and in particular to an adjustable density cotton blending machine for carpet making. Background Technology
[0002] In carpet manufacturing, a blending machine is a crucial piece of equipment. It's primarily used to uniformly mix different types of fibers or raw materials to ensure consistent carpet quality and stable performance. In carpet production, the blending machine combines cotton, wool, nylon, and other fibers, providing uniform raw materials for subsequent weaving processes. This process not only improves production efficiency but also ensures carpet quality, particularly in terms of fiber uniformity and elasticity. However, existing carpet blending machines suffer from the inability to adjust density, leading to several problems during production. First, the inability to adjust density results in uneven fiber distribution after mixing, increasing the risk of inconsistent carpet quality. Differences in density between different batches of raw materials directly affect the carpet's comfort, durability, and appearance. Therefore, an adjustable-density blending machine for carpet manufacturing is needed to address these issues. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology. This utility model relates to the field of cotton blending machine technology, and in particular to an adjustable density cotton blending machine for carpet making.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: an adjustable density cotton blending machine for carpet making, comprising a cotton blending machine discharge port, two connecting plates fixedly connected to one side of the cotton blending machine discharge port, an adjustment mechanism installed between one side of the two connecting plates, the adjustment mechanism comprising side plates, the number of side plates being two, a rotating rod rotatably connected between one side of the two side plates, one end of the rotating rod rotatably penetrating to the outside of one of the side plates, two fixed plates fixedly connected between one side of the two side plates, a hydraulic rod fixedly connected to one side of one of the fixed plates, and one end of the hydraulic rod fixedly penetrating to the other fixed plate, a bracket fixedly connected to the output end of the hydraulic rod, two rotating rods rotatably connected to the inner wall of the bracket, and a transmission belt provided on the outer surface of the rotating rods.
[0005] In a preferred embodiment, a groove is provided on one side of the side plate, and a mounting groove is provided on another side of the side plate. A closing mechanism is fixedly connected to the inner wall of the mounting groove, and a limiting groove is provided on the inner wall of the groove.
[0006] In a preferred embodiment, the inner wall of the groove has two sliding grooves, and a sliding plate is slidably connected to the inner wall of the sliding groove. A slider is fixedly connected between one side of the sliding plate, and a limit rod is rotatably connected between one side of the two sliders. A telescopic rod is fixedly connected to the top of the slider, and the top end of the telescopic rod is fixedly connected to the inner wall of the groove. A spring is provided on the outer surface of the telescopic rod, one end of the spring is fixedly connected to one side of the slider, and the other end of the spring is fixedly connected to the inner wall of the groove.
[0007] In a preferred embodiment, one side of the side plate is fixedly connected to one side of the connecting plate, a baffle is fixedly connected to the top of the side plate, a support plate is fixedly connected between one side of the two side plates, and a drive mechanism is fixedly connected to one side of one of the side plates.
[0008] In a preferred embodiment, the closing mechanism includes a support shell installed inside the mounting groove, a side shell fixedly connected to one side of the support shell, and a shaft rotatably connected to the inner wall of the side shell.
[0009] In a preferred embodiment, one end of the shaft rotatably extends into the interior of the support shell, and a coil spring is installed on the outer surface of the shaft, with one end of the coil spring fixedly connected to the inner wall of the side shell.
[0010] In a preferred embodiment, a roll of cloth is fixedly connected to the outer surface of the shaft, one end of the roll of cloth slides through to the top of the support shell, and a mounting plate is fixedly connected to one end of the roll of cloth. The top of the mounting plate is fixedly connected to the bottom of the slider, and the outer surface of the roll of cloth is slidably connected to the inner wall of the limiting groove.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0012] This invention uses a hydraulic rod to extend and move the support, which in turn drives the transmission belt to extend towards the discharge port of the cotton blending machine via two rotating rods. This reduces the distance between the discharge port and the transmission belt, resulting in more compact fibers and increased density, thus achieving an adjustment effect. A coil spring drives the shaft to wind up the fabric roll left outside the support shell onto the outer surface of the shaft. As the slider moves upward, the mounting plate moves the fabric roll upward, which covers the groove and prevents material from entering the groove. When the slider moves downward, the coil spring winds up the fabric roll via the shaft. Attached Figure Description
[0013] Figure 1 This utility model provides a structural schematic diagram of an adjustable density cotton blending machine for carpet making.
[0014] Figure 2 This is an exploded structural diagram of the adjustment mechanism of an adjustable density cotton blending machine for carpet making, provided by this utility model.
[0015] Figure 3 This is an exploded structural diagram of the transmission belt of an adjustable density cotton blending machine for carpet making in the removed state, as provided by this utility model.
[0016] Figure 4 This is a cross-sectional view of the closed mechanism of an adjustable density cotton blending machine for carpet making, which is provided by this utility model.
[0017] Legend:
[0018] 1. Discharge port of the cotton blending machine; 2. Adjustment mechanism; 3. Connecting plate; 4. Baffle; 5. Support plate; 6. Drive mechanism;
[0019] 21. Side plate; 22. Rotating rod; 23. Groove; 24. Slide groove; 25. Limiting groove; 26. Mounting groove; 27. Slide plate; 28. Slider; 29. Closing mechanism; 210. Telescopic rod; 211. Spring; 212. Fixing plate; 213. Hydraulic rod; 214. Bracket; 215. Rotating rod; 216. Transmission belt; 217. Limiting rod;
[0020] 291. Support shell; 292. Side shell; 293. Shaft; 294. Coil spring; 295. Rolled cloth; 296. Mounting plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example
[0023] like Figure 1-4As shown, this utility model provides a technical solution: an adjustable density cotton blending machine for carpet making, including a cotton blending machine outlet port 1, two connecting plates 3 are fixedly connected to one side of the cotton blending machine outlet port 1, an adjustment mechanism 2 is installed between one side of the two connecting plates 3, the adjustment mechanism 2 includes side plates 21, the number of side plates 21 is set to two, a rotating rod 22 is rotatably connected between one side of the two side plates 21, one end of the rotating rod 22 rotatably passes through to the outside of one of the side plates 21, two fixing plates 212 are fixedly connected between one side of the two side plates 21, a hydraulic rod 213 is fixedly connected to one side of one of the fixing plates 212, and one end of the hydraulic rod 213 is fixedly passed through the other fixing plate 212, a bracket 214 is fixedly connected to the output end of the hydraulic rod 213, two rotating rods 215 are rotatably connected to the inner wall of the bracket 214, and a transmission belt 216 is provided on the outer surface of the rotating rods 215;
[0024] A groove 23 is provided on one side of the side plate 21, and an installation groove 26 is provided on one side of the side plate 21. A closing mechanism 29 is fixedly connected to the inner wall of the installation groove 26, and a limit groove 25 is provided on the inner wall of the groove 23.
[0025] The inner wall of the groove 23 has two sliding grooves 24. The inner wall of the sliding groove 24 is slidably connected to a sliding plate 27. A slider 28 is fixedly connected between one side of the sliding plate 27. A limit rod 217 is rotatably connected between one side of the two sliders 28. A telescopic rod 210 is fixedly connected to the top of the slider 28. The top end of the telescopic rod 210 is fixedly connected to the inner wall of the groove 23. A spring 211 is provided on the outer surface of the telescopic rod 210. One end of the spring 211 is fixedly connected to one side of the slider 28, and the other end of the spring 211 is fixedly connected to the inner wall of the groove 23.
[0026] One side of the side plate 21 is fixedly connected to one side of the connecting plate 3. A baffle 4 is fixedly connected to the top of the side plate 21. A support plate 5 is fixedly connected between one side of the two side plates 21. A drive mechanism 6 is fixedly connected to one side of one of the side plates 21.
[0027] In the above embodiments, the drive mechanism 6 is mainly a drive motor, and the output end of the drive motor is fixedly connected to one end of the rotating rod 22. The rotating rod 22, the two rotating rods 215 and the limiting rod 217 are connected by a transmission belt 216. The drive mechanism 6 provides the power source, and the transmission belt 216 is in a taut state.
[0028] The extension of the hydraulic rod 213 drives the support 214 to move, which in turn drives the transmission belt 216 to extend towards the discharge port 1 of the cotton blending machine via the two rotating rods 215. This reduces the distance between the discharge port 1 of the cotton blending machine and the transmission belt 216, resulting in the fibers being compressed more tightly and increasing the density, thus achieving the adjustment effect. Since the total length of the transmission belt 216 remains unchanged, the transmission belt 216 will pull the rotating rod 22 and the limiting rod 217 to have a force in the same direction. At this time, the limiting rod 217 will drive the slider 28 to move upward. The movement of the slider 28 will cause the spring 211 to compress. When the hydraulic rod 213 contracts, the elastic potential energy released by the spring 211 will drive the slider 28 to move downward, which in turn will drive the limiting rod 217 to move downward. Thus, the limiting rod 217 can keep the transmission belt 216 in a taut state, and the telescopic rod 210 can prevent the spring 211 from bending.
[0029] The closing mechanism 29 includes a support shell 291 installed inside the mounting groove 26. A side shell 292 is fixedly connected to one side of the support shell 291. A shaft 293 is rotatably connected to the inner wall of the side shell 292. One end of the shaft 293 rotatably passes through the interior of the support shell 291. A coil spring 294 is installed on the outer surface of the shaft 293. One end of the coil spring 294 is fixedly connected to the inner wall of the side shell 292.
[0030] A roll of cloth 295 is fixedly connected to the outer surface of the shaft 293. One end of the roll of cloth 295 slides through to the top of the support shell 291. A mounting plate 296 is fixedly connected to one end of the roll of cloth 295. The top of the mounting plate 296 is fixedly connected to the bottom of the slider 28. The outer surface of the roll of cloth 295 is slidably connected to the inner wall of the limiting groove 25.
[0031] Through the above embodiments, the coil spring 294 can drive the shaft 293 to roll up the cloth 295 left outside the support shell 291 onto the outer surface of the shaft 293. As the slider 28 moves upward, the mounting plate 296 can drive the cloth 295 to move upward, thereby covering the groove 23 with the cloth 295 to prevent material from entering the interior of the groove 23. When the slider 28 moves downward, the coil spring 294 will roll up the cloth 295 onto the shaft 293.
[0032] Working principle:
[0033] like Figure 1-4As shown, during use, the extension of the hydraulic rod 213 drives the support 214 to move, which in turn drives the transmission belt 216 to extend towards the discharge port 1 of the cotton blending machine via the two rotating rods 215, thereby reducing the distance between the discharge port 1 of the cotton blending machine and the transmission belt 216, thus achieving the effect of adjusting density. Since the total length of the transmission belt 216 remains unchanged, the transmission belt 216 will pull the rotating rod 22 and the limiting rod 217 to have a force in the same direction. At this time, the limiting rod 217 will drive the slider 28 to move upward. The movement of the slider 28 will cause the spring 211 to compress. When the hydraulic rod 213 contracts, the elastic potential energy released by the spring 211 will drive the slider 28 to move downward, which will in turn drive the limiting rod 217 to move downward. During the upward movement of the slider 28, the mounting plate 296 can drive the roll cloth 295 to move upward, which can cover the groove 23 by the roll cloth 295, preventing the material from entering the interior of the groove 23. When the slider 28 moves downward, the coil spring 294 will roll the roll cloth 295 on it via the shaft 293.
[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An adjustable density cotton blending machine for carpet making, comprising a cotton blending machine outlet port (1), characterized in that: Two connecting plates (3) are fixedly connected to one side of the discharge port (1) of the cotton blending machine. An adjustment mechanism (2) is installed between one side of the two connecting plates (3). The adjustment mechanism (2) includes a side plate (21). There are two side plates (21). A rotating rod (22) is rotatably connected between one side of the two side plates (21). One end of the rotating rod (22) rotatably passes through the outside of one of the side plates (21). Two fixing plates (212) are fixedly connected between one side of the two side plates (21). A hydraulic rod (213) is fixedly connected to one side of one of the fixing plates (212). One end of the hydraulic rod (213) is fixedly passed through the other fixing plate (212). A bracket (214) is fixedly connected to the output end of the hydraulic rod (213). Two rotating rods (215) are rotatably connected to the inner wall of the bracket (214). A transmission belt (216) is provided on the outer surface of the rotating rod (215).
2. The adjustable density cotton blending machine for carpet making according to claim 1, characterized in that: A groove (23) is provided on one side of the side plate (21), and an installation groove (26) is provided on one side of the side plate (21). A closing mechanism (29) is fixedly connected to the inner wall of the installation groove (26), and a limit groove (25) is provided on the inner wall of the groove (23).
3. The adjustable density cotton blending machine for carpet making according to claim 2, characterized in that: The inner wall of the groove (23) has two sliding grooves (24). The inner wall of the sliding groove (24) is slidably connected to a sliding plate (27). A slider (28) is fixedly connected between one side of the sliding plate (27). A limit rod (217) is rotatably connected between one side of the two sliders (28). A telescopic rod (210) is fixedly connected to the top of the slider (28). The top end of the telescopic rod (210) is fixedly connected to the inner wall of the groove (23). A spring (211) is provided on the outer surface of the telescopic rod (210). One end of the spring (211) is fixedly connected to one side of the slider (28), and the other end of the spring (211) is fixedly connected to the inner wall of the groove (23).
4. The adjustable density cotton blending machine for carpet making according to claim 2, characterized in that: One side of the side plate (21) is fixedly connected to one side of the connecting plate (3), a baffle (4) is fixedly connected to the top of the side plate (21), a support plate (5) is fixedly connected between one side of the two side plates (21), and a drive mechanism (6) is fixedly connected to one side of one of the side plates (21).
5. The adjustable density cotton blending machine for carpet making according to claim 2, characterized in that: The closing mechanism (29) includes a support shell (291) installed inside the mounting groove (26), a side shell (292) is fixedly connected to one side of the support shell (291), and a shaft (293) is rotatably connected to the inner wall of the side shell (292).
6. The adjustable density cotton blending machine for carpet making according to claim 5, characterized in that: One end of the shaft (293) rotatably penetrates into the interior of the support shell (291), and a coil spring (294) is installed on the outer surface of the shaft (293). One end of the coil spring (294) is fixedly connected to the inner wall of the side shell (292).
7. The adjustable density cotton blending machine for carpet making according to claim 6, characterized in that: A roll of cloth (295) is fixedly connected to the outer surface of the shaft (293). One end of the roll of cloth (295) slides through to the top of the support shell (291). One end of the roll of cloth (295) is fixedly connected to a mounting plate (296). The top of the mounting plate (296) is fixedly connected to the bottom of the slider (28). The outer surface of the roll of cloth (295) is slidably connected to the inner wall of the limiting groove (25).