Carding device for textile processing

Abstract

The utility model relates to textile processing equipment technical field, and disclose a carding device for textile processing has the operation box, the one side of operation box is passed through and is established to have the rotating shaft, and the one end outside wall of rotating shaft installs first rotating gear, the outside wall of first rotating gear is engaged and installs second rotating gear, and the inside of second rotating gear installs the movable shaft, the outside wall ring around of rotating shaft central place installs the broken roll piece, the utility model discloses is provided with carding needle and pull apart needle, solved the carding device for textile processing in the process of combing, will not appear the situation that textile raw material lump puts into carding device body and leads to the plugging of feed inlet, simultaneously through being provided with telescopic spring and driven carding roller, solved when the carding device for textile processing in the textile raw material, can through the height of carding roller adjustment realizes can be aimed at different thickness textile combing.

Description

Technical Field

[0001] This utility model relates to the field of textile processing equipment technology, specifically a combing device for textile processing. Background Technology

[0002] As an engineering technology, textiles process fiber aggregates using both mechanical and chemical methods. These fiber aggregates can be natural fibers, such as wool, linen, cotton, and silk, or chemical fibers, such as polyester and nylon.

[0003] The carding device used in textile processing, also known as a carding machine or carding machine, is one of the indispensable pieces of equipment in the textile industry. It is mainly used to finely comb the fiber raw materials to remove impurities, short fibers and knots, improve the parallelism and straightness of the fibers, and provide high-quality fiber raw materials for subsequent spinning, weaving and other processes.

[0004] Existing textile carding devices often encounter problems during the carding process. After a period of storage, textile raw materials tend to clump together. Feeding these clumps directly into the carding device not only easily clogs the feed inlet but also increases the workload, leading to frequent breakdowns. Furthermore, most existing carding devices lack adjustable carding roller heights, resulting in significant differences in carding effectiveness for textiles of varying thicknesses. This leads to looser textiles during carding, causing the fibers to tangle, increasing the difficulty of carding and reducing efficiency. Utility Model Content

[0005] Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a combing device for textile processing. It solves the problem of clogging the feed inlet when textile raw materials are fed into the combing device during the combing process, thus preventing increased workload and potential damage due to blockage. This improves the device's applicability and lifespan. Furthermore, by adjusting the height of the combing rollers, the device can comb textiles of varying thicknesses, preventing the fibers from becoming loose and tangled during combing. This reduces the difficulty of combing while increasing work efficiency.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a combing device for textile processing, comprising an operating box, a rotating shaft extending through one side of the operating box, a first rotating gear mounted on the outer wall of one end of the rotating shaft, a second rotating gear meshing on the outer wall of the first rotating gear, and a movable shaft mounted on the inner side of the second rotating gear, a crushing roller mounted around the outer wall at the center of the rotating shaft, and a plurality of combing needles mounted around the outer wall at the center of the movable shaft at equal intervals, a pump suction box disposed at the center of one side of the operating box, and a square support plate mounted at the center of the lower end of the pump suction box, with dividing needles mounted at equal intervals at the lower end of the square support plate;

[0009] Preferably, each of the upper sides of the operating box is symmetrically provided with a pair of support blocks, and each of the support blocks is symmetrically provided with a pair of hydraulic rods at its upper end. The upper end of the hydraulic rod is provided with a connecting plate, and a pump suction box is provided on one side of the connecting plate.

[0010] Preferably, the upper end of the operating box is provided with a feed box opening, and a combing box is provided on one side of the operating box, and a telescopic cylinder is provided at the center of the upper end of each combing box.

[0011] Preferably, the lower end of the telescopic cylinder is provided with a telescopic shaft, and the lower end of the telescopic shaft is provided with a mounting bracket. The mounting bracket has recessed holes at the center of both sides, and a telescopic spring is provided at the center of the inner side of each recessed hole.

[0012] Preferably, grooves are symmetrically provided at both ends of the inner side of the concave hole, and fixing blocks are symmetrically installed at the lower ends of the telescopic springs. Protrusions that are inserted into the grooves are symmetrically provided on both sides of the fixing blocks, and a rotating shaft is provided on the inner side of one end of the fixing block. A driven combing roller is installed at one end of the rotating shaft.

[0013] Preferably, the inner side of the combing box is provided with linkage shafts at equal intervals near the lower end, and the outer side wall of the linkage shaft is provided with active combing rollers, and the lower end of the active combing rollers is provided with a conveyor belt.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a combing device for textile processing, which has the following beneficial effects:

[0016] 1. During the carding process of textile processing, the carding needles and separating needles work together to break up clumps of textile raw materials after they are put into the feed box. Then, the raw materials are broken up by the crushing rollers and then carded by the carding needles. The separating needles remove the tangled textile materials from the carding needles, and the small textile materials are collected by the pump box. This prevents the feed inlet from becoming blocked when clumps of textile raw materials are put into the carding device. This avoids the increased workload and damage caused by blockage, thus improving the applicability and service life of the device.

[0017] 2. The system is equipped with a telescopic spring and a driven carding roller that work together to allow the height of the driven carding roller to be adjusted by a telescopic cylinder after the textile enters the carding box via the conveyor belt and the active carding roller. This allows for carding of textiles of different thicknesses, preventing the carding device from becoming loose and causing the textile fibers to become tangled. This reduces the difficulty of carding and improves work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram showing the internal structure of the feed box of this utility model.

[0021] Figure 3 This is a schematic diagram showing the internal structure of the comb box of this utility model;

[0022] Figure 4 This is a second-view schematic diagram of the overall structure of this utility model;

[0023] Figure 5 This is an enlarged schematic diagram of the pressing component structure of this utility model.

[0024] The labels in the diagram represent: 1. Operating box; 2. Rotating shaft; 3. First rotating gear; 4. Second rotating gear; 5. Movable shaft; 6. Crushing roller; 7. Carding needle; 8. Pump suction box; 9. Square support plate; 10. Dividing needle; 11. Support block; 12. Hydraulic rod; 13. Connecting plate; 14. Feed box opening; 15. Carding box; 16. Telescopic cylinder; 17. Telescopic shaft; 18. Mounting bracket; 19. Recessed hole; 20. Telescopic spring; 21. Groove; 22. Fixing block; 23. Protrusion; 24. Rotating shaft; 25. Driven carding roller; 26. Linkage shaft; 27. Active carding roller; 28. Conveyor belt. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The present invention will be further described below with reference to the embodiments.

[0027] Example 1

[0028] Reference Figure 1-5 This is the first embodiment of the present invention, which provides a combing device for textile processing, including an operating box 1. A rotating shaft 2 is provided through one side of the operating box 1, and a first rotating gear 3 is installed on the outer wall of one end of the rotating shaft 2. A second rotating gear 4 is meshed on the outer wall of the first rotating gear 3, and a movable shaft 5 is installed on the inner side of the second rotating gear 4. A crushing roller 6 is installed around the outer wall at the center of the rotating shaft 2, and a plurality of combing needles 7 are installed around the outer wall at the center of the movable shaft 5 at equal intervals. A pump suction box 8 is provided at the center of one side of the operating box 1, and a square support plate 9 is installed at the center of the lower end of the pump suction box 8. Dividing needles 10 are installed at equal intervals at the lower end of the square support plate 9.

[0029] On one side of the upper end of the operating box 1, there are two symmetrical support blocks 11, and on the upper end of each support block 11, there are two symmetrical hydraulic rods 12. The upper end of each hydraulic rod 12 is provided with a connecting plate 13, and on one side of the connecting plate 13, there is a pump suction box 8. The upper end of the operating box 1 is provided with a feed box 14. On one side of the operating box 1, there is a combing box 15, and at the center of the upper end of each combing box 15, there is a telescopic cylinder 16. The inner side of the combing box 15 is provided with linkage shafts 26 at equal intervals near the lower end, and the outer wall of each linkage shaft 26 is provided with an active combing roller 27. The lower end of the active combing roller 27 is provided with a conveyor belt 28.

[0030] In the combing process of the textile processing combing device, the clumps of textile raw materials are first put into the feed box 14, and then the rotating motor set on one side of the operating box 1 is started simultaneously. This allows current to be transmitted through wires to the magnetic field set inside the rotating motor. The current generates torque under the action of the magnetic field, and the torque drives the rotor to rotate. As the rotor rotates, the rotating motor converts the input electrical energy into mechanical energy output. The output end of the rotating motor is connected to the rotating shaft 2, so that the rotating shaft 2 can be driven synchronously. Thus, the clumps of textile raw materials can be transported to the crushing roller 6 for shredding through the conveyor belt 28.

[0031] Since a first rotating gear 3 is installed on one side of the rotating shaft 2, when the rotating motor drives the rotating shaft 2 to rotate, the first rotating gear 3 drives the second rotating gear 4 to rotate, so that the movable shaft 5 can rotate synchronously. When the clump of textiles is broken by the crushing roller 6, the combing needle 7 combs the broken textiles under the drive of the movable shaft 5. The upper end of the pump suction box 8 is equipped with a pump suction machine, and the pump suction machine is equipped with an electric motor. When the pump suction machine is started, the electric motor drives the blades inside to rotate at high speed. Under the high speed rotation, the sealed pump suction machine generates negative air pressure, and then the lint and debris on the combing needle 7 are sucked away through the pump suction port at the lower end of the pump suction box 8.

[0032] Hydraulic rods 12 are installed on both sides of the pump suction box 8. When the hydraulic rods 12 are activated, the electric motor inside converts the kinetic energy into the pressure energy of the hydraulic oil. This pressure drives the piston rod inside the hydraulic rod 12 to move. The height of the pump suction box 8 can be controlled by the connecting plate 13, so that the pump suction port of the pump suction box 8 can effectively suck up the lint and debris. This prevents the feed box 14 from becoming clogged when clumps of textile raw materials are put into the carding device body. This avoids the carding device from increasing its workload and being easily damaged due to clogging, thereby improving its applicability and service life.

[0033] Example 2

[0034] Reference Figure 1-5 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: the lower end of the telescopic cylinder 16 is provided with a telescopic shaft 17, and the lower end of the telescopic shaft 17 is provided with a mounting bracket 18. The center of both sides of the mounting bracket 18 is provided with a concave hole 19, and the center of the inner side of the concave hole 19 is provided with a telescopic spring 20. The two ends of the inner side of the concave hole 19 are symmetrically provided with grooves 21, and the lower end of the telescopic spring 20 is symmetrically provided with a fixing block 22. The two sides of the fixing block 22 are symmetrically provided with protrusions 23 that are inserted into the grooves 21. The inner side of one end of the fixing block 22 is provided with a rotating shaft 24, and the driven combing roller 25 is installed at one end of the rotating shaft 24.

[0035] When the textile raw material enters the carding box 15, the rotary motor set on one side of the carding box 15 is started simultaneously. This allows current to be transmitted through wires to the magnetic field set inside the rotary motor. The current generates torque under the action of the magnetic field, and the torque drives the rotor to rotate. As the rotor rotates, the rotary motor converts the input electrical energy into mechanical energy output, thereby driving the linkage shaft 26 and the active carding roller 27. Four sets of bearings set on one side of the carding box 15 rotate synchronously under the drive of the belt and the linkage shaft 26, so that the four sets of active carding rollers 27 set inside the carding box 15 can effectively card the textile conveyed by the conveyor belt 28.

[0036] When the combed textile becomes fluffy, the telescopic cylinder 16 is activated, driving the telescopic shaft 17. This causes the large-diameter cylinder in the telescopic cylinder 16 to extend hydraulically first. After reaching the end of its stroke, the slightly smaller diameter cylinder in the telescopic shaft 17 begins to extend, and so on, until the smallest cylinder in the telescopic shaft 17 extends. This drives the mounting bracket 18, allowing the driven combing roller 25 to press the textile combed on the outer wall of the active combing roller 27. During pressing, the telescopic spring 20 drives the protrusion 23 to slide within the groove 21, effectively preventing jamming during the combing process. This allows for combing textiles of different thicknesses, avoiding the situation where the combing device becomes loose and the textile fibers become tangled during combing. This reduces the difficulty of combing and improves work efficiency.

[0037] The remaining structure is the same as that in Example 1.

[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A combing device for textile processing, comprising an operating box (1), characterized in that: A rotating shaft (2) is provided through one side of the operating box (1), and a first rotating gear (3) is installed on the outer wall of one end of the rotating shaft (2). A second rotating gear (4) is meshed on the outer wall of the first rotating gear (3), and a movable shaft (5) is installed on the inner side of the second rotating gear (4). A crushing roller (6) is installed around the outer wall at the center of the rotating shaft (2), and a number of combing needles (7) are installed around the outer wall at the center of the movable shaft (5) at equal intervals. A pump suction box (8) is provided at the center of one side of the operating box (1), and a square support plate (9) is installed at the center of the lower end of the pump suction box (8). A dividing needle (10) is installed at equal intervals at the lower end of the square support plate (9).

2. The combing device for textile processing according to claim 1, characterized in that: The upper side of the operating box (1) is symmetrically provided with two support blocks (11), and the upper end of the support blocks (11) is symmetrically provided with two hydraulic rods (12). The upper end of the hydraulic rods (12) is provided with a connecting plate (13), and a pump suction box (8) is provided on one side of the connecting plate (13).

3. The combing device for textile processing according to claim 1, characterized in that: The upper end of the operating box (1) is provided with a feed box opening (14), and a combing box (15) is provided on one side of the operating box (1), and a telescopic cylinder (16) is provided at the center of the upper end of the combing box (15).

4. The combing device for textile processing according to claim 3, characterized in that: The lower end of the telescopic cylinder (16) is provided with a telescopic shaft (17), and the lower end of the telescopic shaft (17) is provided with a mounting bracket (18). The mounting bracket (18) has recessed holes (19) at the center of both sides, and a telescopic spring (20) is provided at the center of the inner side of the recessed hole (19).

5. A combing device for textile processing according to claim 4, characterized in that: The inner ends of the concave hole (19) are symmetrically provided with grooves (21), and the lower ends of the telescopic spring (20) are symmetrically provided with fixing blocks (22). The two sides of the fixing block (22) are symmetrically provided with protrusions (23) inserted into the grooves (21), and a rotating shaft (24) is provided on the inner side of one end of the fixing block (22). A driven combing roller (25) is installed on one end of the rotating shaft (24).

6. A combing device for textile processing according to claim 3, characterized in that: The inner side of the combing box (15) is provided with linkage shafts (26) at equal intervals near the lower end, and the outer side wall of the linkage shaft (26) is provided with active combing rollers (27), and the lower end of the active combing rollers (27) is provided with a conveyor belt (28).

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