A machining device having a tensioning mechanism

CN224799049UActive Publication Date: 2026-09-25HENAN XINYE TEXTILE
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Patent Information

Application Number
CN202522477066.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-21
Publication Date
2026-09-25
Estimated Expiration
2035-11-21

AI Technical Summary

Technical Problem

[0003]目前的纱线加工装置存在以下缺陷:一、张紧轮易松动,导致纱线张力不均,影响纱线加工质量,进而引发纱线断头或织造纹路错乱;二、张力调节流程繁琐,需停机调整,降低纱线加工的生产效率,频繁停机还会增加设备启停损耗

Benefits of technology

[0012]与现有技术相比,本实用新型所达到的有益效果是:本实用新型通过合理设计张紧相关结构稳定控制纱线张力,避免张力波动对纱线质量的影响,借助便捷的调节操作快速适配不同规格纱线的加工需求,利用防护结构防止纱线沾染杂质,同时通过稳固的整体结构安装减少部件松动情况,在提升加工稳定性的同时提高生产效率,还能降低操作人员的操作难度,最终满足纺织纱线加工对高质量、高效率的需求。

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Abstract

The utility model discloses a processing device with tensioning mechanism, including frame, first spinning wheel, second spinning wheel, machine case, first tension pulley and second tension pulley, the sleeve joint of first main shaft and second main shaft has on the machine case, the sleeve joint of second connecting block has on first main shaft, the sleeve joint of second rotating shaft has on second connecting block, the clamping of second tension pulley has on second rotating shaft, the sleeve joint of first connecting block has on second main shaft, the sleeve joint of first rotating shaft has on first connecting block, the clamping of first tension pulley has on first rotating shaft, the sleeve joint of protection shell has on first rotating shaft and second rotating shaft, the utility model discloses through the stable control yarn tension of reasonable design tensioning relevant structure, avoid the influence of tension fluctuation to yarn quality, with the quick adaptation of different specifications yarn's processing demand of convenient adjustment operation, utilize the protection structure to prevent yarn to contaminate impurity, still can reduce the operation difficulty of operator, satisfy the demand of high quality, high efficiency of textile yarn processing eventually.
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Description

Technical Field

[0001] This utility model relates to the field of tensioning mechanism technology, and in particular to a processing device having a tensioning mechanism. Background Technology

[0002] In the textile industry, yarn processing requires tensioning mechanisms to control tension. These mechanisms have long been used in spinning and weaving processes and are also commonly used in traditional cotton spinning and chemical fiber spinning production to help stabilize the formation of basic yarns.

[0003] Current yarn processing equipment has the following defects: First, the tensioning wheel is prone to loosening, resulting in uneven yarn tension, affecting the quality of yarn processing, and consequently causing yarn breakage or disordered weaving patterns; Second, the tension adjustment process is cumbersome, requiring machine stoppage for adjustment, which reduces the production efficiency of yarn processing, and frequent machine stoppages also increase equipment start-up and shutdown losses. Utility Model Content

[0004] The purpose of this invention is to provide a processing device with a tensioning mechanism to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a processing device with a tensioning mechanism, comprising a machine housing, on which a first spindle and a second spindle are sleeved, a second connecting block is sleeved on the first spindle, a second rotating shaft is sleeved on the second connecting block, a second tensioning wheel is engaged on the second rotating shaft, a first connecting block is sleeved on the second spindle, a first rotating shaft is sleeved on the first connecting block, a first tensioning wheel is engaged on the first rotating shaft, and protective shells are sleeved on the first and second rotating shafts, wherein the first connecting block, the first rotating shaft, the first tensioning wheel, the protective shell, the second tensioning wheel, the second rotating shaft, and the second connecting block are disposed outside the machine housing.

[0006] As a further technical solution of this utility model, a first gear is engaged on the first spindle, a first connecting seat is sleeved on the first gear, and the first gear is engaged on the second tensioning wheel, and the first connecting seat is sleeved on the second connecting block.

[0007] As a further technical solution of this utility model, a second gear is engaged on the second main shaft, a second connecting seat is sleeved on the second gear, and the second gear is engaged on the first tensioning wheel, while the second connecting seat is sleeved on the first connecting block.

[0008] As a further technical solution of this utility model, a first adjusting plate is sleeved on the first main shaft, a first adjusting shaft is snapped onto the first adjusting plate, a first adjusting wheel is snapped onto the first adjusting shaft, and the first adjusting plate is fixedly connected to the chassis.

[0009] As a further technical solution of this utility model, a second adjusting plate is sleeved on the first main shaft, a second adjusting shaft is snapped onto the second adjusting plate, a second adjusting wheel is snapped onto the second adjusting shaft, and the second adjusting plate is fixedly connected to the chassis.

[0010] As a further technical solution of this utility model, a first spinning wheel is sleeved on the first main shaft, a second spinning wheel and a main adjusting wheel are sleeved on the second main shaft, and the first spinning wheel and the second spinning wheel are arranged inside the machine housing, while the main adjusting wheel is arranged outside the machine housing.

[0011] As a further technical solution of this utility model, a baffle and a frame are fixedly connected to the chassis, a mounting plate is fixedly connected to the frame, and a motor is fixedly connected to the mounting plate.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model stabilizes and controls yarn tension through a reasonable design of the tension-related structure, avoiding the impact of tension fluctuations on yarn quality. It can quickly adapt to the processing needs of different specifications of yarn with convenient adjustment operation, prevents yarn from being contaminated with impurities through a protective structure, and reduces the loosening of parts through a stable overall structure installation. This not only improves processing stability and production efficiency, but also reduces the difficulty of operation for operators, ultimately meeting the needs of textile yarn processing for high quality and high efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a schematic diagram of the overall front structure of this utility model; Figure 3 This is a schematic diagram of the overall rear view structure of this utility model; Figure 4 for Figure 2 A magnified schematic diagram of a portion of region A in the middle.

[0015] In the diagram: 1. Frame; 2. Mounting plate; 3. First adjusting wheel; 4. First adjusting shaft; 5. Second adjusting shaft; 6. Second adjusting wheel; 7. First spinning wheel; 8. Main adjusting wheel; 9. Second spinning wheel; 10. Baffle; 11. Machine housing; 12. Motor; 13. First connecting seat; 14. First adjusting plate; 15. First gear; 16. First main shaft; 17. Second gear; 18. Second main shaft; 19. Second connecting seat; 20. Second adjusting plate; 21. First connecting block; 22. First rotating shaft; 23. First tensioning wheel; 24. Protective shell; 25. Second tensioning wheel; 26. Second rotating shaft; 27. Second connecting block. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] Please see the appendix Figure 1 - Appendix Figure 4This utility model provides an embodiment of a processing device with a tensioning mechanism, including a housing 11. The housing 11 serves as a basic support component carrying various core components of the device. A first spindle 16 and a second spindle 18 are sleeved on the housing 11. A second connecting block 27 is sleeved on the first spindle 16. A second rotating shaft 26 is sleeved on the second connecting block 27. A second tensioning wheel 25 is engaged on the second rotating shaft 26. A first connecting block 21 is sleeved on the second spindle 18. A first rotating shaft 22 is sleeved on the first connecting block 21. A first tensioning wheel 25 is engaged on the first rotating shaft 22. 3. Protective shells 24 are fitted onto the first rotating shaft 22 and the second rotating shaft 26. The first connecting block 21, the first rotating shaft 22, the first tensioning wheel 23, the protective shell 24, the second tensioning wheel 25, the second rotating shaft 26, and the second connecting block 27 are located outside the housing 11. A first gear 15 is engaged on the first main shaft 16. A first connecting seat 13 is fitted onto the first gear 15 and is engaged with the second tensioning wheel 25. The first connecting seat 13 is fitted onto the second connecting block 27. A second gear 17 is engaged on the second main shaft 18. A second connecting block 27 is fitted onto the second gear 17. A connecting seat 19 is attached to a first connecting block 21, and a first adjusting plate 14 is fitted onto a first main shaft 16. A first adjusting shaft 4 is fitted onto the first adjusting plate 14, and a first adjusting wheel 3 is fitted onto the first adjusting shaft 4. The first adjusting plate 14 is fixedly connected to the housing 11. A second adjusting plate 20 is fitted onto the first main shaft 16, and a second adjusting shaft 5 is fitted onto the second adjusting plate 20. A second adjusting wheel 6 is fitted onto the second adjusting shaft 5, and the second adjusting plate 20 is fixedly connected to the housing 11. A first spinning wheel 7 is sleeved on a main shaft 16, and a second spinning wheel 9 and a main adjusting wheel 8 are sleeved on a second main shaft 18. The first spinning wheel 7 and the second spinning wheel 9 are located inside a housing 11, while the main adjusting wheel 8 is located outside the housing 11. A baffle 10 and a frame 1 are fixedly connected to the housing 11. The baffle 10 can prevent impurities from the external environment from entering the housing 11 to protect the first spinning wheel 7, the second spinning wheel 9, and the yarn inside. A mounting plate 2 is fixedly connected to the frame 1, and a motor 12 is fixedly connected to the mounting plate 2. The motor 12 provides the power required for the operation of the entire device.

[0018] Working Principle: When using this utility model, the motor 12 is fixed to the frame 1 via the mounting plate 2. After starting, it provides the power required for the operation of the entire device. The housing 11 serves as the basic support component, bearing all the core components of the device. The baffle 10 can prevent impurities from the external environment from entering the housing 11 to protect the first spinning wheel 7, the second spinning wheel 9, and the yarn inside. The first main shaft 16 and the second main shaft 18 achieve stable operation on the housing 11. The first spinning wheel 7 on the first main shaft 16 and the second spinning wheel 9 on the second main shaft 18 cooperate inside the housing 11 to complete the preliminary processing of the yarn. The main adjusting wheel 8 is located outside the housing 11 to assist in controlling the rhythm of the entire yarn processing process. The first connecting block 21 and the second connecting block 27 are respectively connected to... The second main shaft 18 and the first main shaft 16 cooperate with each other, thereby driving the first rotating shaft 22 and the second rotating shaft 26 to rotate, so that the first tensioning wheel 23 and the second tensioning wheel 25 can effectively tension the yarn. The protective shell 24 protects the tension-related components and the yarn. The first gear 15 and the second gear 17 can ensure the synchronous operation between the tensioning wheel and the main shaft. The first connecting seat 13 and the second connecting seat 19 further enhance the structural stability of each connecting part. The first adjusting plate 14 and the second adjusting plate 20 are fixed on the machine box 11. The tension of the yarn is further precisely adjusted by the cooperation of the first adjusting shaft 4, the first adjusting wheel 3 and the second adjusting shaft 5 and the second adjusting wheel 6, ultimately ensuring that the yarn processing process is stable and efficient.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A processing device with a tensioning mechanism, comprising a housing (11), characterized in that: The chassis (11) is fitted with a first spindle (16) and a second spindle (18). The first spindle (16) is fitted with a second connecting block (27). The second connecting block (27) is fitted with a second rotating shaft (26). The second rotating shaft (26) is clamped with a second tensioning wheel (25). The second spindle (18) is fitted with a first connecting block (21). The first connecting block (21) is fitted with a first rotating shaft (22). The first rotating shaft (22) is clamped with a first tensioning wheel (23). The first rotating shaft (22) and the second rotating shaft (26) are fitted with a protective shell (24). The first connecting block (21), the first rotating shaft (22), the first tensioning wheel (23), the protective shell (24), the second tensioning wheel (25), the second rotating shaft (26), and the second connecting block (27) are located outside the chassis (11).

2. The processing device with a tensioning mechanism according to claim 1, characterized in that: The first spindle (16) is fitted with a first gear (15), the first gear (15) is fitted with a first connecting seat (13), and the first gear (15) is fitted with a second tensioning wheel (25), and the first connecting seat (13) is fitted with a second connecting block (27).

3. The processing device with a tensioning mechanism according to claim 1, characterized in that: The second spindle (18) is fitted with a second gear (17), the second gear (17) is fitted with a second connecting seat (19), and the second gear (17) is fitted with a first tensioning wheel (23), and the second connecting seat (19) is fitted with a first connecting block (21).

4. A processing device with a tensioning mechanism according to claim 2, characterized in that: A first adjusting plate (14) is sleeved on the first spindle (16), a first adjusting shaft (4) is snapped onto the first adjusting plate (14), a first adjusting wheel (3) is snapped onto the first adjusting shaft (4), and the first adjusting plate (14) is fixedly connected to the chassis (11).

5. A processing device with a tensioning mechanism according to claim 2, characterized in that: A second adjusting plate (20) is sleeved on the first spindle (16), a second adjusting shaft (5) is snapped onto the second adjusting plate (20), a second adjusting wheel (6) is snapped onto the second adjusting shaft (5), and the second adjusting plate (20) is fixedly connected to the chassis (11).

6. A processing device with a tensioning mechanism according to claim 1, characterized in that: The first spindle (16) is fitted with a first spinning wheel (7), and the second spindle (18) is fitted with a second spinning wheel (9) and a main adjusting wheel (8). The first spinning wheel (7) and the second spinning wheel (9) are located inside the machine housing (11), and the main adjusting wheel (8) is located outside the machine housing (11).

7. A processing device with a tensioning mechanism according to claim 1, characterized in that: A baffle (10) and a frame (1) are fixedly connected to the chassis (11). A mounting plate (2) is fixedly connected to the frame (1). A motor (12) is fixedly connected to the mounting plate (2).